A fundamental study on the control of the HCCI combustion and emissions by fuel design concept combined with controllable EGR. Part 1. The basic characteristics of HCCI combustion

This article investigates the basic combustion parameters including start of the ignition timing, burn duration, cycle-to-cycle variation, and carbon monoxide (CO), unburned hydrocarbon (UHC), and nitric oxide (NO_x) emissions of homogeneous charge compression ignition (HCCI) engines fueled with primary reference fuels (PRFs) and their mixtures. Two primary reference fuels, n-heptane and iso-octane, and their blends with RON25, RON50, RON75, and RON90 were evaluated. The experimental results show that, in the first-stage combustion, the start of ignition retards, the maximum heat release rate decreases, and the pressure rising and the temperature rising during the first-stage combustion decrease with the increase of the research octane number (RON). Furthermore, the cumulative heat release in the first-stage combustion is strongly dependent on the concentration of n-heptane in the mixture. The start of ignition of the second-stage combustion is linear with the start of ignition of the first-stage. The combustion duration of the second-stage combustion decreases with the increase of the equivalence ration and the decrease of the octane number. The cycle-to-cycle variation improved with the decrease of the octane number.     

Experimental study on the auto-ignition and combustion characteristics in the homogeneous charge compression ignition (HCCI) combustion operation with ethanol/n-heptane blend fuels by port injection

This article investigates the auto-ignition, combustion, and emission characteristics of homogeneous charge compression ignition (HCCI) combustion engines fuelled with n-heptane and ethanol/n-heptane blend fuels. The experiments were conducted on a single-cylinder HCCI engine using neat n-heptane, and 10%, 20%, 30%, 40%, and 50% ethanol/n-heptane blend fuels (by volume) at a fixed engine speed of 1800 r/min. The results show that, with the introduction of ethanol in n-heptane, the maximum indicated mean effective pressure (IMEP) can be expanded from 3.38 bar of neat n-heptane to 5.1 bar, the indicated thermal efficiency can also be increased up to 50% at large engine loads, but the thermal efficiency deteriorated at light engine load. Due to the much higher octane number of ethanol, the cool-flame reaction delays, the initial temperature corresponding the cool-flame reaction increases, and the peak value of the low-temperature heat release decreases with the increase of ethanol addition in the blend fuels. Furthermore, the low-temperature heat release is indiscernible when the ethanol volume increases up to 50%. In the case of the neat n-heptane and 10% ethanol/n-heptane blends, the combustion duration is very short due to the early ignition timing. For 20–50% ethanol/n-heptane blend fuels, the ignition timing is gradually delayed to the top dead center (TDC) by the ethanol addition. As a result, the combustion duration prolongs obviously at the same engine load when compared to the neat n-heptane fuel. At overall stable operation ranges, the HC emissions for n-heptane and 10–30% ethanol/n-heptane blends are very low, while HC emissions increase substantially for 40% and 50% ethanol/n-heptane blends. CO emissions show another tendency compared to HC emissions. At the engine load of 1.5–2.5 bar, CO emissions are very high for all fuels. Beside this range, CO emissions decrease both for large load and light load. In terms of operation stability of HCCI combustion, for a constant energy input, n-heptane shows an excellent repeatability and light cycle-to-cycle variation, while the cycle-to-cycle variation of the maximum combustion pressure and its corresponding crank angle, and ignition timing deteriorated with the increase of ethanol addition.     

Controlled three-stage heat release of stratified charge compression ignition (SCCI) combustion with a two-stage primary reference fuel supply

This paper discusses the heat release mode and its effect on combustion characteristics of stratified charge compression ignition (SCCI) combustion with a two-stage fuel supply. To create and control the fuel concentration stratification, composition stratification, and temperature stratification, primary reference fuels or their mixtures were supplied from the intake port, while n-heptane was directly injected into the cylinder near the top dead center of the compression stroke. To achieve a controllable staged heat release and to optimize the thermal efficiency and emissions, important factors, including premixed fuel properties, direct injection timing, the overall equivalence ratio, and the premixed ratio were tuned to modulate the heat release pattern. The experimental results revealed that, with the port fuel injection of a two-stage reaction fuel, the heat release curve of the SCCI combustion exhibits a three-stage heat release pattern. The in-cylinder fuel delivery advance angle plays an important role in the indicated thermal efficiency, and the earlier fuel delivery angle has a positive effect on the indicated thermal efficiency. It should be noted that an excessively advanced fuel delivery angle will lead to a sharp increase of NOx emissions. With the port fuel injection of PRF50, both fuel efficiency and ultra-low NOx emissions were obtained over wide ranges of the premixed ratio and the equivalence ratio. Moreover, the experimental results suggest that a higher premixed ratio for low-to-medium equivalence ratios and a smaller premixed ratio for larger equivalence ratios are preferred. The maximum thermal efficiency was observed at the zone with the earlier CA50 but with shorter burn duration. NOx levels were determined not only by CA50 and burn duration but also by the heat release mode. One-stage SCCI combustion, which was dominated by the diffusion burn, exhausted considerable NOx emissions, compared to the staged heat release mode.     

Charge stratification to control HCCI: Experiments and CFD modeling with n-heptane as fuel

An optimized reduced mechanism of n-heptane including 42 species and 58 elementary reactions adapted to charge stratification combustion is developed first in this study. Some engine experiments and a fully coupled CFD and reduced chemical kinetics model with n-heptane as fuel are adopted to investigate the combustion processes of HCCI-like charge stratification combustion aimed at diesel HCCI application. For premixed/direct-injected stratification combustion, the low temperature reaction occurs in the regions with homogeneous fuel first and high temperature reaction begins from high fuel concentration regions involved in the spray process. With the increase of the injection ratio, the high temperature reaction occurs in advance, the pressure rise rate reduces, UHC emissions decrease and CO emissions increase. At larger injection ratio, the onset of the high temperature reaction advances and the maximum pressure rise rate decreases with the retarding of injection timing. UHC and CO emissions have relation to the fuel spray penetration at different injection timings. NO_x emissions increase rapidly with the increase of the stratification degree.     

Ignition control of homogeneous-charge compression ignition (HCCI) combustion through adaptation of the fuel molecular structure by reaction with ozone

The present paper describes a method of controlling the time of ignition in homogeneous-charge compression ignition (HCCI) combustion. In the described experiments some control of ignition timing in HCCI combustion is achieved through alteration of the fuel molecular structure using a chemical reaction of the fuel with ozone, prior to introduction of the fuel into the combustion chamber. Controlling ignition timing is essential, in achieving high thermal efficiency and low pollutant emission in HCCI engine operation. To this end, ignition should occur in the vicinity of piston top-dead-centre (TDC), the point of maximum compression of the fuel-air charge. The present paper proposes a method of controlling the time of ignition of the fuel-air charge by adapting the ignitability of the fuel through prior chemical reaction of the fuel with ozone. Ozone can be readily produced using air in conjunction with a corona discharge ozoniser and may be brought into contact with the fuel in a reaction chamber before its injection into the engine. It was shown through experiments that an acetal fuel which has undergone treatment with ozone, ignites earlier during the engine cycle in HCCI combustion, than fuel which has not undergone treatment with ozone, as a result of changes in its molecular structure prior to combustion. The observed changes in molecular structure consisted primarily in the formation of peroxides within the fuel. This method can be used to operate an engine in HCCI combustion mode with some control over the point of ignition of the fuel-air charge by varying the proportions of fuel previously treated with ozone and fuel not treated with ozone. The experiments showed that the time of ignition could be controlled, whilst keeping other parameters such as the load and speed of the engine, and pressure and temperature of the intake air and fuel, constant.     

Effect of a narrow fuel spray angle and a dual injection configuration on the improvement of exhaust emissions in a HCCI diesel engine

The aim of this work was to investigate the effect of narrow fuel spray angle injection and dual injection strategy on the exhaust emissions of a common-rail diesel engine. To achieve successful homogeneous charge compression ignition by an early timing injection, a narrowed spray cone angle injector and a reduced compression ratio were employed. The combination of homogeneous charge compression ignition (HCCI) combustion and conventional diesel combustion was studied to examine the exhaust emission and combustion characteristics of the engine under various fuel injection parameters, such as injection timings of the first and second spray.The results showed that a dual injection strategy consisting of an early timing for the first injection for HCCI combustion and a late timing for the second injection was effective to reduce the NO_x emissions while it suppress the deterioration of the combustion efficiency caused by the HCCI combustion.     

A study on the spray structure and evaporation characteristic of common rail type high pressure injector in homogeneous charge compression ignition engine

The purpose of this study was to investigate the spray structure and evaporation characteristics of common rail high pressure injector for use in a direct injection type HCCI (Homogeneous Charge Compression Ignition) engine. In this study, we measured the injection rate and visualized the spray structure of a HCCI injector according to injection conditions. The CFD simulation of the spray and the air fuel mixture formation in real engine conditions was also conducted using the VECTIS commercial code. In addition, we compared simulation results to experimental results.

From the spray experiment and simulation results, we found that the spray penetration was proportional to the back pressure by an exponent of 1/4. This is similar to Hiroyasu's experimental result. The fuel evaporation and air fuel mixture result indicate that the influence of the spray impingement with the ambient density was bigger than that of the intake pressure and temperature conditions in evaporation rate when the fuel was injected at the early stage of the compression stroke. The results also reveal that the fuel was uniformly distributed in the combustion chamber at this early injection time and the air fuel mixture was enhanced in this relatively rich region. However, when ambient density was kept constant, the fuel evaporation was sensitive to the influence of the intake temperature and pressure. As the fuel was injected at the later stage of the compression stroke, the fuel tended to concentrate in the bowl zone and to generate the lean air fuel mixture. From these results, it was confirmed that the air fuel mixture characteristics are sensitive to the impingement position of the injected fuel.     

Effects of charge temperature and exhaust gas re-circulation on combustion and emission characteristics of an acetylene fuelled HCCI engine

In this work, experiments were conducted on a homogeneous charge compression ignition (HCCI) engine with acetylene as the sole fuel at different power outputs. Initially, the intake air was heated to different temperatures in order to determine the optimum level at every output. Charge temperatures needed were in the range of 40-110 °C from no load to a BMEP (Brake Mean Effective Pressure) of 4 bar. Subsequently, exhaust gas re-circulation (EGR) was done at the identified charge temperatures and brake thermal efficiency was found to improve. At high BMEPs, use of EGR led to knocking. Thus, fine control over charge temperature and EGR quantity is needed at these conditions. Nitric oxide and smoke levels were very low. However, HC levels were high at about 1700-2700 ppm. Brake thermal efficiencies were comparable to or even better than the compression ignition mode of operation.