Combustion and emission characteristics of an off-road diesel engine fuelled with biodiesel–diesel blends

In this work, the combustion and emission characteristics were studied in a 186FA diesel engine fuelled with biodiesel–diesel to examine the effect of the percentage of biodiesel in the blends, and the experimental investigation was conducted with various blending ratios of biodiesel under different operating conditions. In addition, the combustion noise of the diesel engine fuelled with biodiesel–diesel was analysed, and then the emission characteristics of NO_x and soot were studied through simulation analysis where the formation rate and distribution of NO_x and soot for pure diesel and B20 fuel were described. Based on the simulation data of the original diesel engine fuelled with B20 fuel, the swirl ratio and fuel injection timing were optimised and the technical measures were suggested to reduce the two different emissions simultaneously. The simulation results showed the emission characteristics were optimal when the swirl ratio was 2.7 and fuel injection timing was 7.5° degree of crank angle before top dead centre respectively.     

The modification of the fuel injection rate in heavy-duty diesel engines: Part 2: Effects on combustion

An experimental study has been performed on the effects of injection rate shaping on the combustion process and exhaust emissions of a direct-injection diesel engine. Boot-type injections were generated by means of a modified pump-line-nozzle system, which is able to modulate the instantaneous fuel injection rate. The influence of different values of boot length and boot pressure has been evaluated by analysing the apparent rate of heat release and flame temperatures. Engine operating conditions at different rotating speed and injected fuel mass were considered in order to assess their effect on the injection rate shape.Results show how all the changes in the injection rate agree with changes in the diffusion combustion phase. Medium-load conditions presented larger increases in the dry soot emissions since the boot was longer and it was produced at lower pressure. Changes in engine speed at high load did not show major changes in the combustion evolution. Longer boots produced high soot emissions probably due to less efficient mixing conditions.     

Experimental study of the performances of a modified diesel engine operating in homogeneous charge compression ignition (HCCI) combustion mode versus the original diesel combustion mode

Homogeneous charge compression ignition (HCCI) combustion mode provides very low NO_x and soot emissions; however, it has some challenges associated with hydrocarbon (HC) emissions, fuel consumption, difficult control of start of ignition and bad behaviour to high loads. Cooled exhaust gas recirculation (EGR) is a common way to control in-cylinder NO_x production in diesel and HCCI combustion mode. However EGR has different effects on combustion and emissions, which are difficult to distinguish. This work is intended to characterize an engine that has been modified from the base diesel engine (FL1 906 DEUTZ-DITER) to work in HCCI combustion mode. It shows the experimental results for the modified diesel engine in HCCI combustion mode fueled with commercial diesel fuel compared to the diesel engine mode. An experimental installation, in conjunction with systematic tests to determine the optimum crank angle of fuel injection, has been used to measure the evolution of the cylinder pressure and to get an estimate of the heat release rate from a single-zone numerical model. From these the angle of start of combustion has been obtained. The performances and emissions of HC, CO and the huge reduction of NO_x and smoke emissions of the engine are presented. These results have allowed a deeper analysis of the effects of external EGR on the HCCI operation mode, on some engine design parameters and also on NO_x emission reduction.     

Experimental study of various effects of exhaust gas recirculation (EGR) on combustion and emissions of an automotive direct injection diesel engine

Cooled exhaust gas recirculation (EGR) is a common way to control in-cylinder NO_x production and is used on most modern high-speed direct injection (HSDI) diesel engines. However EGR has different effects on combustion and emissions production that are difficult to distinguish (increase of intake temperature, delay of rate of heat release (ROHR), decrease of peak heat release, decrease in O₂ concentration (and thus of global air/fuel ratio (AFR)) and flame temperature, increase of lift-off length, etc.), and thus the influence of EGR on NO_x and particulate matter (PM) emissions is not perfectly understood, especially under high EGR rates. An experimental study has been conducted on a 2.0 l HSDI automotive diesel engine under low-load and part load conditions in order to distinguish and quantify some effects of EGR on combustion and NO_x/PM emissions. The increase of inlet temperature with EGR has contrary effects on combustion and emissions, thus sometimes giving opposite tendencies as traditionally observed, as, for example, the reduction of NO_x emissions with increased inlet temperature. For a purely diffusion combustion the ROHR is unchanged when the AFR is maintained when changing in-cylinder ambient gas properties (temperature or EGR rate). At low-load conditions, use of high EGR rates at constant boost pressure is a way to drastically reduce NO_x and PM emissions but with an increase of brake-specific fuel consumption (BSFC) and other emissions (CO and hydrocarbon), whereas EGR at constant AFR may drastically reduce NO_x emissions without important penalty on BSFC and soot emissions but is limited by the turbocharging system.     

Engine performance and emissions of a diesel engine operating on diesel-RME (rapeseed methyl ester) blends with EGR (exhaust gas recirculation)

The effects of biodiesel (rapeseed methyl ester, RME) and different diesel/RME blends on the diesel engine NO_x emissions, smoke, fuel consumption, engine efficiency, cylinder pressure and net heat release rate are analysed and presented. The combustion of RME as pure fuel or blended with diesel in an unmodified engine results in advanced combustion, reduced ignition delay and increased heat release rate in the initial uncontrolled premixed combustion phase. The increased in-cylinder pressure and temperature lead to increased NO_x emissions while the more advanced combustion assists in the reduction of smoke compared to pure diesel combustion. The lower calorific value of RME results in increased fuel consumption but the engine thermal efficiency is not affected significantly. When similar percentages (% by volume) of exhaust gas recirculation (EGR) are used in the cases of diesel and RME, NO_x emissions are reduced to similar values, but the smoke emissions are significantly lower in the case of RME. The retardation of the injection timing in the case of pure RME and 50/50 (by volume) blend with diesel results in further reduction of NO_x at a cost of small increases of smoke and fuel consumption.     

Effects of Fischer-Tropsch diesel fuel on combustion and emissions of direct injection diesel engine

Effects of Fischer-Tropsch (F-T) diesel fuel on the combustion and emission characteristics of a single-cylinder direct injection diesel engine under different fuel delivery advance angles were investigated. The experimental results show that F-T diesel fuel exhibits shorter ignition delay, lower peak values of premixed burning rate, lower combustion pressure and pressure rise rate, and higher peak value of diffusion burning rate than conventional diesel fuel when the engine remains unmodified. In addition, the unmodified engine with F-T diesel fuel has lower brake specific fuel consumption and higher effective thermal efficiency, and presents lower HC, CO, NO _x and smoke emissions than conventional diesel fuel. When fuel delivery advance angle is retarded by 3 crank angle degrees, the combustion duration is obviously shortened; the peak values of premixed burning rate, the combustion pressure and pressure rise rate are further reduced; and the peak value of diffusion burning rate is further increased for F-T diesel fuel operation. Moreover, the retardation of fuel delivery advance angle results in a further significant reduction in NO _x emissions with no penalty on specific fuel consumption and with much less penalty on HC, CO and smoke emissions. __________ Translated from Chinese Internal Combustion Engine Engineering, 2007, 28(2): 19–23 [译自: 内燃机工程]     

The effects of injection timing on NOx emissions of a low heat rejection indirect diesel injection engine

Higher NO_x is one of the major problems to be overcomed in a low heat rejection (LHR) diesel engine as insulation leads to an increase in combustion temperature about 200–250 °C compared to an identical standard (STD) diesel engine. High combustion temperatures alter optimum injection timing of a LHR engine. With the proper adjustment of the injection timing, it is possible to partially offset the adverse effect of insulation on heat release rate and hence to obtain improved performance and lower NO_x. However, the injection timing and brake specific fuel consumption (BSFC) trade-off must be considered together in performance and NO_x emission point of view. In this study, optimum injection timing was found with 4 crank angle (34° CA) retarded before top dead centre (BTDC) in LHR diesel engine in comparison to that of STD diesel engine (38° CA BTDC). When the LHR engine was operated with the injection timing of the 38 crank angle, which is the optimum value of the STD engine, it was shown that NO_x emission increased about 15%. However, when the injection timing was retarded to 34° CA in the LHR case, it was observed a decrease on the NO_x emissions with about 40% and the brake specific fuel consumption (BSFC) with about 6% compared to that of the STD case. Thus, by retarding the injection timing, an additional 1.5% saving in fuel consumption was obtained.     

Soot processes in compression ignition engines

While diesel engines are arguably superior to any other power-production device for the transportation sector in terms of efficiency, torque, and overall driveability, they suffer from inferior performance in terms of noise, NO_x and particulate emissions. The majority of particulate originates with soot particles which are formed in fuel-rich regions of burning diesel jets. Over the past two decades, our understanding of the formation process of soot in diesel combustion has transformed from inferences based on exhaust measurements and laboratory flames to direct in-cylinder observations that have led to a transformation in diesel engine combustion. In-cylinder measurements show the diesel spray to produce a jet which forms a lifted, partially premixed, turbulent diffusion flame. Soot formation has been found to be strongly dependent on air entrainment in the lifted portion of the jet as well as by oxygen in the fuel and to a lesser extent the composition and structure of hydrocarbons in the fuel. Soot surviving the combustion process and exiting in the exhaust is dominated by soot from fuel-rich pockets which do not have time to mix and burn prior to exhaust valve opening. Higher temperatures at the end of combustion enhance the burnout of soot, while high temperatures at the time of injection reduce air entrainment and increase soot formation. Using a conceptual model based on in-cylinder soot and combustion measurements, trends seen in exhaust particulate can be explained. The current trend in diesel engine emissions control involves multi-injection combustion strategies which are transforming the picture of diesel combustion rapidly into a series of low temperature, stratified charge, premixed combustion events where NO_x formation is avoided because of low temperature and soot formation is avoided by leaning the mixture or increasing air entrainment prior to ignition.     

Performance and emission characteristics of a diesel engine with Diesel Premixed Compression Ignition and exhaust gas recirculation

In the present work, diesel was used as a premixed fuel along with the conventional injection of diesel with a premixed ratio of 0.25. The premixed charge was burned in the cylinder along with the fuel directly injected into the cylinder by a conventional injection system. To control nitrogen oxide(s) (NO_x) emissions, Exhaust Gas Recirculation (EGR) was adopted and the exhaust gas was varied from 10% to 30% in steps of 10%. The performance and emission characteristics were compared with conventional 100% diesel injection in the main chamber. Based on the experiments conducted on a Compression Ignition Direct Injection (CIDI) engine, it was found that unburnt hydrocarbons, carbon monoxide, and soot emissions increase. Soot emission decreases with up to 20% EGR and increases when EGR was increased beyond 20%. Hence 20% EGR was found to be the optimum use for DPMCI mode with a premixed ratio of 0.25. Due to the lean operation, significant reduction in NO_x was achieved with the DPMCI combustion mode. Brake thermal efficiency was marginally decreased compared to CIDI mode.     

Performance, emissions and heat release characteristics of direct injection diesel engine operating on diesel oil emulsion

Emulsions of diesel and water are often promoted as being able to overcome the difficulty of simultaneously reducing emissions of both oxidises of nitrogen (NO_x) and particulate matter from diesel engines. In this paper we present measurements of the performance and NO_x and hydrocarbon emissions of a diesel engine operating on a typical diesel oil emulsion and examine through the use of heat release analysis differences found during its combustion relative to standard diesel in the same engine. While producing similar or greater thermal efficiency and improved NO_x and hydrocarbon emission outcomes, use of the emulsion also results in an increase in brake specific fuel consumption. Use of the emulsion is also shown to result in a retarded fuel injection, but smaller ignition delay for the same engine timing. As a result of these changes, cylinder pressures and temperatures are lower.     

Combined effect of injection timing,EGR and injection pressure in reducing the NOx emission of a biodiesel blend

In this study, an attempt was made to reduce the higher oxides of nitrogen (NO_x) emission of a crude rice bran oil methyl ester (CRBME) blend through modification of combustion process by retarding fuel injection timing and exhaust gas recirculation at an increased fuel injection pressure. At modified condition, delay period and peak pressure of CRBME blend were lower than those at normal condition. The occurrence of maximum heat release rate retarded with a higher magnitude when compared with normal condition. Experimental results show that as a result of combustion modification, NO_x and carbon monoxide emissions were reduced significantly with marginal increase in smoke density. Brake thermal efficiency and unburnt hydrocarbon emissions of the engine were increased significantly as a result of this modification process. This investigation shows that the NO_x emission of a biodiesel blend can be reduced with less sacrifice on smoke density and increase in the brake thermal efficiency by modifying the combustion process.     

Influence of biodiesel on engine combustion and emission characteristics

This paper discusses the influence of biodiesel on the engine combustion characteristics. The considered fuel is neat biodiesel from rapeseed oil. The considered engine is a bus diesel engine with injection M system. The engine characteristics are obtained by experiments and numerical simulation. The results obtained with biodiesel are compared to those obtained with mineral diesel under various operating regimes. In this way, the influences of biodiesel usage on the injection pressure, injection timing, ignition delay, in-cylinder gas pressure and temperature, heat release rate, exhaust gas temperatures, harmful emissions, specific fuel consumption, and on engine power are analyzed. Furthermore, the relationships among fuel properties, injection and combustion characteristics, harmful emissions, and other engine performance are determined. Special attention is given to possible explanations of higher NO_x emission in spite of lower in-cylinder gas temperature.     

Effects of variable O2 concentrations and injection pressures on the combustion and emissions characteristics of the petro-diesel and hydrotreated vegetable oil-based fuels under the simulated diesel engine condition

This experimental research investigates the effects of variable O₂ concentrations and injection pressures on the combustion and emissions characteristics of the diesel (B7) and the hydrotreated vegetable oil (HVO)-based fuels. The O₂ concentrations included 21%, 15% and 10% O₂, while the injection pressures were 80 and 120 MPa. The experimental fuels were the diesel fuel (B7), the neat HVO, the 20%, 50% and 80% HVO (by mass fraction) blended with the diesel. The experiments were carried out in a rapid compression-expansion machine (RCEM) under the direct injection (DI) diesel combustion condition. The analysis was undertaken using the two-color method. The experimental results indicated that the ignition delay, the heat release rate, the flame temperature, the soot density-KL factor, the NO_x and soot-out emissions were inversely correlated to the HVO fraction in the blend. In addition, the findings revealed the similar flame profiles in which the higher flame temperature region and the darker KL density were concentrated around the spray flame upstream, regardless of the HVO mixing ratio. Besides, the decrease in the O₂ concentration resulted in the lower heat release rate, integral heat release, flame temperature, KL factor and NO_x emissions but the longer ignition delay and higher soot concentration, with the highest soot concentration observed under the 15% O₂ environment. Nevertheless, the higher pressure differential (i.e. between the injection pressure and the ambient pressure) contributed to the shorter ignition delay, higher heat release rate, early peak of the flame temperature, wider combustion area, faster soot oxidation rate and higher NO_x production.     

Effect of exhaust gas recirculation (EGR) temperature for various EGR rates on heavy duty DI diesel engine performance and emissions

DI diesel engines are well established today as the main powertrain solution for trucks and other relevant heavy duty vehicles. At the same time emission legislation (mainly for NO_x and particulate matter) becomes stricter, reducing their limit to extremely low values. One efficient method to control NO_x in order to achieve future emissions limits is the use of rather high exhaust gas recirculation (EGR) rates accompanied by increased boost pressure to avoid the negative impact on soot emissions. The method is based on the reduction of gas temperature level and O₂ availability inside the combustion chamber, but unfortunately it has usually an adverse effect on soot emissions and brake specific fuel consumption (bsfc). The use of high EGR rates creates the need for EGR gas cooling in order to minimize its negative impact on soot emissions especially at high engine load were the EGR flow rate and exhaust temperature are high. For this reason in the present paper it is examined, using a multi-zone combustion model, the effect of cooled EGR gas temperature level for various EGR percentages on performance and emissions of a turbocharged DI heavy duty diesel engine operating at full load. Results reveal that the decrease of EGR gas temperature has a positive effect on bsfc, soot (lower values) while it has only a small positive effect on NO. As revealed, the effect of low EGR temperature is stronger at high EGR rates.     

Investigation of the effects of hydrogen on cylinder pressure in a split-injection diesel engine at heavy EGR

The distinctive properties of hydrogen have initiated considerable applied research related to the internal combustion engine. Recently, it has been reported that NO_x emissions were reduced by using hydrogen in a diesel engine at low temperature and heavy EGR conditions. As the continuing study, cylinder pressure was also investigated to determine the combustion characteristics and their relationship to NO_x emissions. The test engine was operated at constant speed and fixed diesel fuel injection rate (1500 rpm, 2.5 kg/h). Diesel fuel was injected in a split pattern into a 2-L diesel engine. The cylinder pressure was measured for different hydrogen flow rates and EGR ratios. The intake manifold temperature was controlled to be the same to avoid the gas intake temperature variations under the widely differing levels (2%-31%) of EGR. The measured cylinder pressure was analyzed for characteristic combustion values, such as mass burn fraction and combustion duration.The rising crank angle of the heat release rate was unaffected by the presence of hydrogen. However, supplying hydrogen extended the main combustion duration. This longer main combustion duration was particularly noticeable at the heavy EGR condition. It correlated well with the reduced NO_x emissions.     

Assessment of NOx emissions of the Scimitar engine at Mach 5 based on a thermodynamic cycle analysis

The Scimitar engine is a new advanced propulsion system designed to propel the aircraft A2 of the LAPCAT project. It is a hybrid system that utilizes the features of turbofan, ramjet and air-turborocket. Hydrogen and air are used as the fuel and oxidant, respectively, while helium is used to transfer heat from the hot incoming air to the hydrogen in the engine. In this study, we present a thermodynamic cycle analysis of the Scimitar engine for the assessment of NO_x emissions. The combustion of fuel is studied in detail with an equilibrium model taking into account various dissociation and formation reactions since high levels of temperatures are achieved in its combustion chamber. The NO_x emissions of the engine at Mach 5 and the effects of fuel and air flow rates, cruise speed and altitude on these emissions are presented by solving a nonlinear system of equations formed through our novel thermodynamic model. The results show that the NO emissions of the engine can be diminished significantly by decreasing air flow rate, cruise speed and altitude and by increasing the fuel flow rate. The variations of NO₂ emissions with these parameters are similar except the variation with altitude which has an inverse effect as compared to the variation of NO.     

Study on improvement of fuel economy and reduction in emissions for stoichiometric gasoline engines

This paper presents the experimental study results carried out on an electronically controlled fuel injection ‘stoichiometric gasoline engine’ by using cold EGR and increasing ‘compression ratio’ to improve fuel economy and reduce emissions. After the compression ratio of the engine is raised from 8 to 11.8, and EGR rate and air swirl ratio are optimized, the fuel economy is improved by 6.02%, and the NO_x and (NO_x + HC) emissions are decreased by 52.96% and 44.94%, respectively at full-load speed characteristics. The calculation results of heat release rates according to the measured indicator diagram show that the combustion process is remarkably improved.     

Experimental investigation of control of NOx emissions in biodiesel-fueled compression ignition engine

Biodiesel is an alternative fuel consisting of the alkyl esters of fatty acids from vegetable oils or animal fats. Vegetable oils are produced from numerous oil seed crops (edible and non-edible), e.g., rapeseed oil, linseed oil, rice bran oil, soybean oil, etc. Research has shown that biodiesel-fueled engines produce less carbon monoxide (CO), unburned hydrocarbon (HC), and particulate emissions compared to mineral diesel fuel but higher NO_x emissions. Exhaust gas recirculation (EGR) is effective to reduce NO_x from diesel engines because it lowers the flame temperature and the oxygen concentration in the combustion chamber. However, EGR results in higher particulate matter (PM) emissions. Thus, the drawback of higher NO_x emissions while using biodiesel may be overcome by employing EGR. The objective of current research work is to investigate the usage of biodiesel and EGR simultaneously in order to reduce the emissions of all regulated pollutants from diesel engines. A two-cylinder, air-cooled, constant speed direct injection diesel engine was used for experiments. HCs, NO_x, CO, and opacity of the exhaust gas were measured to estimate the emissions. Various engine performance parameters such as thermal efficiency, brake specific fuel consumption (BSFC), and brake specific energy consumption (BSEC), etc. were calculated from the acquired data. Application of EGR with biodiesel blends resulted in reductions in NO_x emissions without any significant penalty in PM emissions or BSEC.     

Effects of premixed diethyl ether (DEE) on combustion and exhaust emissions in a HCCI-DI diesel engine

In this study, the effects of premixed ratio of diethyl ether (DEE) on the combustion and exhaust emissions of a single-cylinder, HCCI-DI engine were investigated. The experiments were performed at the engine speed of 2200 rpm and 19 N m operating conditions. The amount of the premixed DEE was controlled by a programmable electronic control unit (ECU) and the DEE injection was conducted into the intake air charge using low pressure injector. The premixed fuel ratio (PFR) of DEE was changed from 0% to 40% and results were compared to neat diesel operation. The percentages of premixed fuel were calculated from the energy ratio of premixed DEE fuel to total energy rate of the fuels. The experimental results show that single stage ignition was found with the addition of premixed DEE fuel. Increasing and phasing in-cylinder pressure and heat release were observed in the premixed stage of the combustion. Lower diffusion combustion was also occurred. Cycle-to cycle variations were very small with diesel fuel and 10% DEE premixed fuel ratio. Audible knocking occurred with 40% DEE premixed fuel ratio. NO_x-soot trade-off characteristics were changed and improvements were found simultaneously. NO_x and soot emissions decreased up to 19.4% and 76.1%, respectively, while exhaust gas temperature decreased by 23.8%. On the other hand, CO and HC emissions increased.     

Influence of operating parameters on performance and emissions for a compression-ignition engine fueled by hydrogen/diesel mixtures

Hydrocarbon exhaust emissions are mainly recognized as a consequent of carbon-based fuel combustion in compression ignition (CI) engines. Alternative fuels can be coupled with hydrocarbon fuels to control the pollutant emissions and improve the engine performance. In this study, different parameters that influence the engine performance and emissions are illustrated with more details. This numerical work was carried out on a dual-fuel CI engine to study its performance and emission characteristics at different hydrogen energy ratios. The simulation model was run with diesel as injected fuel and hydrogen, along with air, as inducted fuel. Three-dimensional CFD software for numerical simulations was implemented to simulate the direct-injection CI engine. A reduced-reaction mechanism for n-heptane was considered in this work instead of diesel. The Hiroyasu-Nagel model was presented to examine the rate of soot formation inside the cylinder. This work investigates the effect of hydrogen variation on output efficiency, ignition delay, and emissions. More hydrogen present inside the engine cylinder led to lower soot emissions, higher thermal efficiency, and higher NO_x emissions. Ignition timing delayed as the hydrogen rate increased, due to a delay in OH radical formation. Strategies such as an exhaust gas recirculation (EGR) method and diesel injection timing were considered as well, due to their potential effects on the engine outputs. The relationship among the engine outputs and the operation conditions were also considered.