Effect of Cobalt on HDDR Anisotropic NdFeB

The effect of cobalt on the magnetic properties and anisotropy of HDDR anisotropic NdFeB was studied.It is found that Co is helpful for preparing anisotropic NdFeB with high coercivity. The research on the initial microstructure for NdFeB alloy indicates that Co tends to enter the crystal lattice of Nd-rich phase and some of Co atoms also enter the crystal lattice of Nd2Fe14B. The dissolution of Co changes the stability of Nd-rich phase and Nd2Fe14 B in H2 atmosphere and affects the kinetics of HDDR phase transformation. As a result, the NdFeB powder exhibits a high coercive force and a strong anisotropy.     

机械合金化制备Fe-Co系非晶合金

在高纯氩气保护下采用高能球磨法对原子组成为Fe44Co44Zr3.5Nb3.5B4Cu1的混合粉末进行机械合金化(MA)实验,成功地制取了非晶合金粉末.利用X射线衍射(XRD)、扫描电镜(SEM)、差热分析(DTA)对其进行测试,结果表明:Fe-Co系的混合粉末在MA过程中,通过原子之间的相互固溶、扩散可形成非晶态.此非晶合金的形成是晶粒细化、球磨过程中的缺陷、应力和致密堆垛结构等多种因素综合作用的结果,这与机械合金化的合成机理之一的扩散型机制相吻合.用非晶化的热力学条件判据和动力学条件判据对此合金进行计算,其结果也表明此合金已非晶化.     

Influence of Zr Additions on Microstructure and Magnetic Properties of Nanocomposite Nd10.5Fe78-xCo5ZrxB6.5 (x=0～5) Alloys

The influence of Zr addition on the microstructure and magnetic properties of nanocomposite Nd10.5Fe78-xCo5ZrxB6.5 (x=0～5) alloys was investigated. It was found that the intrinsic coercivity could be significantly improved by the addition of 2% (atom fraction) Zr. The presence of small amount of amorphous phase is responsible for the low intrinsic coercivity for Zr-free alloy. The small amount addition of Zr may suppress the growth of grains of α-Fe and Nd2Fe14B phases. The more homogeneous microstructure with an average grain size of 20 nm can be obtained for Nd10.5Fe76Co5Zr2B6.5 alloy.     

Changes of Structure and Magnetic Properties during Crystallization in Cast Nd60Fe20Al8Co10B2 Alloy

The Nd60Fe20Al8Co10B2 alloy was prepared by suction casting of the molten alloy into a copper mold under argon atmosphere. The micro-structural and magnetic property changes in the Nd60Fe20Al8Co10B2 alloy during crystallization were investigated by X-ray diffraction (XRD), differential scanning calorimetry (DSC), scanning electron microscope (SEM) and the vibrating sample magnetometer (VSM). The precipitation and Nd-rich and Fe-rich phases have no significant effect on the intrinsic coercitity for Nd60Fe20Al8Co10B2 alloy annealed below 723 K. However, the growth of Fe-rich phase decreases the saturate magnetization and remanence of the alloy. The hard magnetic behavior is disappeared when the alloy is fullycrystallized.     

Effect of Multiple Alloying Elements on Microstructure and Magnetic Properties of Nanocomposite Nd2Fe14B／α-Fe Magnets

TheappearanceofnanocompositemagnetsbroketheremanencelimitpredictedbyStoner Wolhfarthmodethattheremanenceofisotropicmagnetwouldnotexceedhalfofitssaturationmagnetization[1] .Accord ingtoSkomski′scalculation[2 ] ,highmaximalenergyproduct (BH) maxof 80 0kJ·m-3 couldbeachievedinNd2 Fe14 B α FenanocompositewhentheaveragegrainsizeofNd2 Fe14 Bisrefinedtoabout 2 0nmandthatofα Fetoabout 10nm ,becauseoftheeffectofrema nenceenhancement (Mr Ms >0 .5 ) .Unfortunately ,thereported (BH) max(185kJ·…     

添加Zr对NdFeB合金HDDR磁粉的磁性能及显微组织的影响

本文主要研究了合金元素 Zr对 Nd Fe B合金 HDDR磁粉的磁各向异性和显微组织结构的影响。研究结果表明 ,Nd Fe Zr B合金磁粉出现了磁各向异性 ,且其显微组织中出现了针状的富 Zr相。     

A Study of Two-Phase Nanocrystalline Nd_(8.5)Fe_(75)Co_5Cu_1Zr_3Nb_1B_(6.5)Permanent Magnet

Materialswithenhancedremanentmagneticpo larizationwereinitiallypreparedbyCoehoorn[1] frommelt spunNd3.8Fe77B19.2 ribbonsbyheattreatment .Thesimilarbehaviorwasalsoobservedfrommelt spuntwo phasesamplesofNd2 Fe14 Bandα Fe[2 ] .Themag neticpropertiesofisotropicnanocrystallinetwo phasepermanentsdependsensitivelyonmicrostructuralfea tures,suchasdistributionofmagneticallyhardandsoftphases ,meangrainsize ,particleshapeandgrainboundarytype[3] .Inordertoobtainhighmaximumenergyproduct ,itisnecessaryt…     

机械合金化法制备含Nd多元铁基合金粉末微观组织结构分析

根据Inoue经验原则设计了一种添加Nd元素多元铁基合金,其成分为 Fe56-x Co7 Ni2 Zr10 Mo5 B20 Ndx （ x=0．2%、0．5%、0．8%,原子分数%）,并通过机械合金化法制备了该合金粉末。利用X射线衍射（XRD）、扫描电镜（ SEM）、差示扫描量热仪（ DSC）研究了Nd含量对多元铁基合金粉末组织结构与热稳定性能的影响。结果表明：在球磨转速300 r/min、球料比30∶1、球磨时间为40 h的条件下,所制备的含Nd多元铁基合金粉末均含有部分的非晶相;球磨后的粉末大多呈近球形,Nd含量为0.8%（原子分数）时,合金粉末颗粒尺寸最为细小且热稳定性较高。     

Antioxidation Study of Sm（Co, Cu, Fe, Zr）z-Sintered Permanent Magnets by Metal Injection Molding

2∶17type Sm(Co ,Cu ,Fe ,Zr)zpermanent mag-nets originatedfromthe investigationinthe 1970s .Sm(Co ,Cu ,Fe ,Zr)zpermanent magnets have excellentintrinsic magnetic properties such as very high Curietemperature , high anisotropy fields , and relativelyhigh saturation magnetizations[1 ~4]. Hence the mag-nets play an i mportant role in national defence andmodernindustry .Because of the high brittleness of Sm(Co ,Cu ,Fe ,Zr)zpermanent magnets ,theirtransfor-mationinto complex,small ,precision …     

Effect of Copper and Titanium Addition on Microstructures and Magnetic Properties of Sintered Nd_(22) Fe_(71) B_7 Magnets

Ｉｔｉｓｗｅｌｌｋｎｏｗｎｔｈａｔｔｈｅｉｎｔｅｒｇｒａｎｕｌａｒｍｉ ｃｒｏｓｔｒｕｃｔｕｒｅｏｆｓｉｎｔｅｒｅｄＮｄ Ｆｅ Ｂｍａｇｎｅｔｓｐｌａｙｓａｋｅｙｒｏｌｅｉｎｄｅｔｅｒｍｉｎｉｎｇｔｈｅｉｒｃｏｅｒｃｉｖｉｔｙａｎｄｔｈｅｒｍａｌｓｔａｂｉｌｉｔｙ[1,2 ] .Ｔｈｅｒｅｆｏｒｅ ,ｉｔｉｓｉｍｐｏｒ ｔａｎｔｔｏｆｕｒｔｈｅｒｍｏｄｉｆｙｉｎｇｔｈｅｉｎｔｅｒｇｒａｎｕｌａｒｍｉ ｃｒｏｓｔｒｕｃｔｕｒｅｖｉａａｌｌｏｙｉｎｇｏｒｏｔｈｅｒｐｒｏｃｅｓｓｉｎｇｍｅｔｈｏｄｉｎｉｍｐｒｏｖｉ…     

Microwave absorbing properties of NdFeCo magnetic powder

NdFeCo magnetic powder was prepared by the process of smelting,high-energy ball milling and oxidation heat treating.The effects of oxidation heat treatment and Co content on phase composition and microwave absorbing properties of NdFeCo magnetic powder were investigated by an X-ray diffractometer(XRD)and vector network analyzer.The minimum reflectivity of Nd23.25Fe36.75Co40 powder before oxidation heat treatment was-6.2 dB,and that of oxidized powder decreased to-14.0 dB.The microwave absorbing properties of NdFeCo magnetic powder could be improved effectively by oxidation heat treatment.With the increase of Co content,the Fe2O3 reduced and the Nd2O3 increased;Fe3Co7 phase appeared when the content of Co increased to 40%(mass ratio);the absorption peak was found to move towards lower frequency region first,and then it moved towards a higher frequency region.Nd23.25Fe66.75Co10 powder had better comprehensive properties in absorbing microwave in the frequency band of 3-13 GHz.The value of minimum reflectivity and absorption peak frequency,when the coating thickness(d)was 1.8 mm,were-19.7 dB and 4.8 GHz,respectively.     

Coercivity enhancement of Nd2Fe14B/α-Fe nanocomposite magnets through neodymium diffusion under annealing

The coercivity enhancement of ball-milled Nd2Fe14B/α-Fe nanocomposite magnets was investigated. It was found that the coercivity could be enhanced through mixing a small amount of Nd powder with as-milled Fe-rich Nd-Fe-B powders. The annealed samples were investigated by means of X-ray diffraction, scanning electron microscopy and magnetic measurement systems. Under annealing, some of Nd powders promoted the formation of hard magnetic phase Nd2Fe14B. On the other hand, a few of Nd would diffuse into the interface of Nd2Fe14B/α-Fe nanocomposite to compensate for the loss of the interfacial magnetic anisotropy. These two features are all beneficial to the coercivity.     

Microstructure evolution and coercivity mechanism of hydrogenation-disproportionation-desorption-recombination (HDDR) treated Nd-Fe-B strip cast alloys

In this paper, we systematically investigated the microstructure evolution and coercivity mechanism of hydrogenation-disproportionation-desorption-recombination (HDDR) treated Nd-Fe-B strip cast alloys by transmission electron microscopy (TEM) and three-dimensional atom probe (3DAP) analyses. The rod-like NdH_2+x phases with diameters of 10–20 nm are embedded into α-Fe matrix, which hereditarily leads to textured grains in HDDR alloy. The migration of NdH_2+x from Nd-rich region to α-Fe matrix during hydrogen absorption process contributes to the uniform redistribution of Nd-rich phases after HDDR treatment. The HDDR alloy with single domain grain sizes of 200–300 nm exhibits relatively low coercivity of 1.01 T that arises from pinning magnetic domain motion. The weak c-axis orientation of HDDR alloy results in a lower reverse magnetic field (coercivity) to reduce remanence to 0. Moreover, the direct contact of Nd₂Fe₁₄B grains and the high concentration of ferromagnetic elements (Fe content ≈ 66.06 at%, Co content ≈ 0.91 at%) in Nd-rich grain boundary layer lead to strong magnetostatic coupling effect among Nd₂Fe₁₄B grains. The nano-sized α-Fe inside Nd₂Fe₁₄B matrix makes the magnetization reversal easily and decreases the coercivity of HDDR alloy.     

Investigation of Optimal Megnetic Properties in NdFeB Magnets by Artificial Neural Network

In order to study the effect of alloy component on magnetic properties of NdFeB magnets, the experiment schemes are carried out by the uniform design theory, and the relationship between the component and the magnetic properties is established by artificial neural network(ANN) predicting model.The element contents of alloys are optimized by the ANN model.Meanwhile, the influences of mono-factor or multi-factor interaction on alloy magnetic properties are respectively discussed according to the curves ploted by ANN model.Simulation result shows that the predicted and measured results are in good agreement.The relative error is every low, the error is not more than 1.68% for remanence Br, 1.56% for maximal energy product (BH)m, and 7.73% for coercivity Hcj.Hcj can be obviously improved and Br can be reduced by increasing Nd or Zr content.Co and B have advantageous effects on increasing Br and disadvantageous effects on increasing Hcj.Influence of alloying elements on Hcj and Br are inverse, and the interaction among the alloying elements play an important role in the magnetic properties of NdFeB magnets.The ANN prediction model presents a new approach to investigate the nonlinear relationship between the component and the magnetic properties of NdFeB alloys.     

粘结钕铁硼磁环在高性能永磁式步进电动机上的应用

钕铁硼粘结磁体是一种将钕铁硼磁粉与高分子树脂或塑料或低熔点合金及各种添加剂均匀混合,用模压、挤出或注射成形等方法制成的复合永磁材料。国内外对其机理的研究已比较深入,本课题仅就钕铁硼粘结磁体特别是应用于高性能永磁式步进电动机的粘结钕铁硼多极磁环的制备工艺中的关键问题进行了研究,内容包括：（１）专用粘结剂的选择;（２）磁粉选择;（３）薄壁磁环自动压制成形;（４）表面防锈处理方式的选择;（５）多极充磁;（６）磁环转子整体注射成形。结果表明：在解决了上述关键工艺问题后,粘结钕铁硼多极磁环已批量应用于高性能永磁式步进电动机,替代进口或使原有的电机升级换代     

微量合金元素Zr对Mo合金性能和显微组织的影响

采用粉末冶金方法制备Mo-Zr合金,研究了Zr的添加方式及添加量对Mo的拉伸性能和显微组织的影响.结果表明,添加合金元素Zr大大提高了Mo的力学性能.合金元素Zr以纯Zr形式加入较以ZrH2形式为佳,其添加量在0.1%时,合金性能最高.元素Zr少部分固溶到Mo基体中,大部分与合金中少量氧结合以ZrO2粒子相存在.     

微量添加晶界合金对烧结Nd-Fe-B力学性能及微观结构的影响

采用双合金法制备系列烧结Nd—Fe—B磁体(保持其主合金成分不变：Ndl4．1Dy0．5Fe79.0B6.4(原子分数)，所添加的晶界合金中的B含量从0．95％(原子分数)逐步增加到6．95％(原子分数))，研究了微量添加晶界合金对烧结Nd—Fe—B力学性能及微观结构的影响。研究结果表明：微量添加晶界合金所制备的磁体，其抗弯强度值普遍高于单合金法制得的磁体；前者的抗弯强度最高可达397MPa，高于铸造，热压磁体的抗弯值，而后者的抗弯强度仅为309MPa。由相结构分析可知，当添加的晶界合金中的B含量为O．95(原子分数)，主相晶格的四方度减小，这时磁体具有最高的抗弯强度。另外，微量添加晶界合金，可使磁体中晶界相的分布更加均匀，从而基本上消除了主相晶粒直接接触的现象，使晶粒的不规则长大得到抑制。这也是微量添加晶界合金后磁体具有较高抗弯强度的原因之一。对磁性能的研究结果表明，微量添加晶界合金几乎不影响烧结Nd—Fe—B磁体的磁性能。     

Effect of the sintering temperature and time on the structure and phase composition of temperature stable hard magnetic materials of the REM–Fe–Co–B system

The structure, the phase composition, and the distribution of alloying elements in the structure of temperature stable hard magnetic materials of the REM–Fe–Co–B system (REM = rare-earth metals), which are prepared under different manufacturing conditions, namely, at different sintering temperatures and times, have been studied. The phase composition, the local chemical composition of phases, the volume fraction of pores, and the manufacturing conditions that allow one to prepare the structure ensuring high magnetic properties have been determined.     

HDDR钕铁硼材料各向异性产生的机制

研究了NdFeB铸态粉末及HDDR工艺处理过程中不同阶段材料的显微结构、磁性能和各向异性产生的机理.发现NdFeB铸态粉末的各向异性均大于HDDR NdFeB材料的各向异性.随歧化时间延长HDDR NdFeB材料的各向异性单调下降,最终消失,说明HDDR NdFeB材料的各向异性来源于对铸态粉末各向异性的继承;短时间的歧化处理有助于材料获得各向异性;柱状歧化组织作为各向异性的传递介质,以位向关系的方式,将各向异性由铸态粉末传递到了经HDDR处理后的NdFeB粉末.     

双相纳米晶Nd2Fe14B/α-Fe磁体的热稳定性研究

采用快淬法制备出成分为Nd8.5Fe75Co5Cu1 Zr3Nb1 B6 .5和Nd8.5Fe74 Co5Cu1 Nb1 Zr3Cr1 B6 .5的双相纳米晶永磁材料 ,加入粘结剂后制成粘结磁体 ,研究了其磁性的热稳定性和抗氧化性能。结果发现 ,两种双相纳米晶磁体都具有较好的抗氧化性能 ,且在一定温度处理后磁通损耗较少 ,其中加入合金元素Cr后效果尤为明显。