Fracture characteristics of acrylic bone cement-bone composites

In this study, the fracture properties of Perspex, acrylic bone cement prepared using a commercially available reduced pressure mixing system and a bone cement-bone composite were compared under different test conditions. The method used was the double-torsion (DT) test. The observations made from this investigation are as follows. The fracture toughness and critical crack length for Perspex significantly increased (ANOVA, p = 0.001) when tested in water compared to air. An increase in test temperature from 19 to 37 degrees C resulted in a decrease in the fracture properties in water, this reduction being also statistically significant (ANOVA, p = 0.02). The mean fracture toughness and standard deviation of CMW3 bone cement when mixed under reduced pressure was 2.19 +/- 0.11 MN m(-3/2) compared to 3.89 +/- 0.10 MN m(-3/2) for the cement-bone composite (ANOVA, p = 0.004). The crack length determined for CMW3 bone cement and the cement bone composite were 0.323 +/- 0.031 and 1.1434 +/- 0.61 mm respectively. The plateau loads of the composite material were higher than measured for the monolithic acrylic bone cement, 249.66 +/- 67.75 N compared with 140.83 +/- 6.82 N. The high level of variation recorded for the plateau loads of the bone cement bone composite is due to the orientation and volume fraction of the cancellous bone. It can be concluded from this investigation that acrylic bone cement interdigitation into the cancellous bone results in a superior material with respect to crack resistance in comparison with the bone cement as a lone entity. Therefore it is an advantage if there is sufficient cancellous bone stock available within the intermedullary canal to allow bone cement penetration to occur, for the transfer of loads during daily activity. Additionally, it is paramount that the clinician ensures that adequate pressure is applied and maintained for an appropriate time during cement injection and prosthesis insertion in order to ensure optimum cement penetration into the pore openings of the cancellous bone, thus improving the resistance of the cement mantle to fracture and ultimately improving the longevity of the joint replacement.     

Ultrasonic characterization of the mechanical properties and polymerization reaction of acrylic-based bone cements

In this investigation the pulse-echo technique was validated as a method that could be used to monitor the complete polymerization of acrylic bone cement in a surgical theatre. Currently, orthopaedic surgeons have no objective method to quantify the state of cure of bone cement as it progresses through its polymerization cycle. Clear benefits of the pulse-echo technique are that it is easy to use, non-invasive, and non-destructive. Furthermore, the test results were found to be highly reproducible with minor deviations. Three proprietary cements were used to confirm the validity of the technique; CMW Endurance, Palacos R and Simplex P. The results showed that the acoustic properties of bone cement clearly demonstrated a relationship with the different stages of polymerization, and in particular with the transitions between the waiting, dough, and setting phases. Additionally, the cure time of the poly(methyl methacrylate) cements consistently correlated with the attainment of 75 per cent of the average maximum velocity of sound value. The measured cure times concurred with the ISO and ASTM standards. Moreover, measurements of the final sound velocity and broadband ultrasonic attenuation correlated strongly with the density and mechanical properties of the cured bone cement samples.     

Temperature and ageing condition effects on the characterization of acrylic bone cement

This study investigates the effect of the environmental temperature and ageing condition on the characterization of acrylic bone cement. The tests were performed according to ISO 5833. The testing parameters were allowed to vary within the limits defined by the standard, in order to assess their effect on the results of the test. In certain cases the tests were also performed under conditions which the standard does not provide for but which are likely to occur clinically. This investigation showed that the cement behaviour may also change in the temperature range specified in the standard. Therefore, it is deemed appropriate to correlate the curing parameters of the bone cement to the environmental temperature, performing the test at different temperatures. In this way the effect of temperature on the duration of the phases in the cement curing could be assessed. The resultant graphical representation of the effect of temperature on the duration of the phases in cement curing has direct clinical relevance. Furthermore, this study showed that the ageing conditions of the mechanically tested specimens affected the results. Hence, it is deemed advisable to modify the ageing conditions of the specimens, fixing them closer to the in vivo conditions.     

An experimental technique for the investigation of three-dimensional stress in bone cement underlying a tibial plateau

The technique of experimental model testing was applied to the analysis of stress at selected sites in bone cement underlying a tibial plateau. The investigation utilized a large model knee fabricated from materials which had mechanical properties similar to the actual tibial plateau and acrylic cement but which did not duplicate adequately the complexity of bone. A porous interface was created in the model between the materials representing the bone and cement. Three-dimensional strain rosettes were embedded into the cement and the model was loaded in a varus or valgus mode. Overloading resulted in breakdown of the modelled anterior and part of the posterior cement-bone interfaces, producing non-linear and in some cases erratic strains in the anterior section but repeatable linear results in the posterior section. The investigation highlighted the necessity for three-dimensional strain gauge investigations as opposed to two-dimensional studies. It is suggested that the approach could provide comparative information about different products and form the basis for a valuable design tool.     

Propagation of fatigue cracks in acrylic bone cements containing different radiopaque agents

In this work three iodine-containing monomers were proposed as new radiopaque agents for acrylic bone cements. In previous studies the addition of iodine-containing methacrylate monomers provided a statistically significant increase in tensile stress, fracture toughness and ductility, with respect to the barium sulphate (BaSO4)-containing cement. However, since fatigue resistance is one of the main properties required to ensure a good long-term performance of permanent prostheses, it is important to compare the fatigue properties of these new bone cement formulations with the radiolucent and BaSO4-containing bone cements. Because the acrylic cements have initial cracks, fatigue crack propagation studies were performed. It can be observed that these acrylic cements followed the Paris-Erdogan model. The results showed that the addition of some organic radiopacifiers (DISMA, TIBMA) increased the fatigue crack propagation resistance as compared to the radiolucent cement, being similar to the BaSO4-containing cement. The radiolucent cement showed a low crack propagation resistance.     

PLLA/CPC复合支架增强结构设计及制备

为制备用于负重部位骨缺损修复的人工植入体,提出了一种复合增强结构人工骨设计及制备方案,该方案采用聚左旋乳酸支架(PLLA)为增强结构,以自凝固磷酸钙骨水泥(CPC)为复合填充材料,制备了复合增强结构人工骨。研究了PLLA的棒材力学性能、支架设计和制作及其不同增强结构形式对人工骨力学性能的影响。力学试验结果表明,所制作的人工骨有效提高了承载能力,并且该复合结构能有效弥补金属骨无法降解的缺陷。     

A new approach for the simulation of cementitious materials

Cementitious materials can be considered as consisting of particulate elements on the levels of the microstructure and mesostructure. The mechanical properties of cementitious granular materials were studied by a numerical approach. First, an ellipsoid-based method was developed to generate single aggregate particles of arbitrary shape. The HADES toolbox was then used to form a material structure from aggregate (HADES is a concurrent, algorithm-based program that is designed to simulate the mixing or flow of granular material of arbitrary shape). Afterwards, an interfacial transition zone (ITZ) between the aggregate particles and the cement paste was enriched and a special tool, Gmsh, was used for forming a mesh of aggregate, cement paste, and ITZ. Finally, the mesh data was transferred into the finite element code FEAP to predict the mechanical properties of the material. Based on these processes, a simulation of concrete was used as an example of a typical cementitious granular material. Additionally, a parameter study was conducted to highlight the influence of aggregate on the mechanical properties. The simulation shows that the method is feasible and effectively predicts the elastic modulus of three-phase cementitious granular materials (cement paste, ITZ and aggregate).     

Radiopacity of tantalum-loaded acrylic bone cement

Radiopacifying agents are commonly added to bone cements to enhance the visibility of the cement in radiography. The radiopacifiers usually employed may, however, have undesired effects on the mechanical properties of the cement. A potentially new radiopacifier is tantalum, which in the present work was evaluated in terms of radiopacity. Bone cements containing different percentages of tantalum were compared with plain bone cement as well as with formulations containing different percentages of the commonly used radiopacifier barium sulphate. The radiopacity was assessed quantitatively and qualitatively, by measuring with a digital densitometer the optical density of the cement on X-ray films, and consulting the expertise of ten orthopaedic surgeons. It was found that tantalum does present radiopacity, but not as high as barium sulphate under the specific conditions applied to this study.     

A biomechanical study of osteoporotic vertebral trabecular bone: The use of micro-CT and high-resolution finite element analysis

Osteoporosis is one of the most dangerous skeletal diseases in relation to the highest fracture risk in vertebral bones. A considerable amount of work has been done to investigate the biomechanical characteristics of osteoporotic vertebral trabecular bone. Previous researchers studied the elastic characteristics using a micro-finite element (micro-FE) model, used to analyze realistic trabecular architectures in full detail, based on micro-computed tomography (μCT). Since osteoporotic compression fracture is closely associated with the mechanical characteristics of the vertebral trabecular bone and there were few micro-FE models to account for all of the elastic and plastic characteristics in vertebral trabecular bone, this study analyzed the effect of voxel resolution on the plastic characteristics as well as the elastic characteristics of three-dimensional (3D) osteoporotic lumbar trabecular bone models. Also, we evaluated the effect of specimen geometry on this problem. It has been reported that a cubic specimen with side length 6.5mm was suggested as standard specimens for the experimental test of trabecular bone. Current study examined whether or not the effect of the specimen geometry on the experimental test may be also applied to the simulated compression test of trabecular bone specimens. The experimental test employing the rapid prototyping (RP) technique and INSTRON test machine is performed to indirectly validate the results of the simulated compression test by micro-FE analysis. The review finished with the verification about the effects of the simulated compression test.     

An investigation into the fixation of hip replacements.

This paper describes an experimental study of hip prosthesis stems fixed with bone cement in model femora and subjected to cyclic loading. Loosening of the stems did not occur due to fatigue of the bone cement, even when reduction of medial support from the calcar had been simulated. Measurement of stresses in the cement layer and comparison with published properties of bone cement indicated that fatigue failure was not likely under the experimental conditions. Fatigue failure of cement could not be solely regarded as initiating loosening. It is concluded that the results uphold theories that biological factors must also contribute to the initiation of loosening, rather than being a response to mechanical failure.     

An investigation into the effect of cyclic loading and frequency on the temperature of PMMA bone cement in hip prostheses

A titanium alloy hip prosthesis was inserted in a Tufnol tube representing the upper part of the femur. The prosthesis was cemented in the model femur using PMMA bone cement. Five thermocouples were embedded in the bone cement and the assembly was subjected to cyclic loading with a range of 0.3-4.5 kN at a frequency of 6 Hz. Temperature measurements over a 48 hour period indicated that the temperature rise in the bone cement was less than 4 degrees C. It is concluded that such tests can be carried out at 6 Hz without significantly affecting the mechanical properties of PMMA bone cement.     

A novel test method for evaluation of the abrasive wear behaviour of total hip stems at the interface between implant surface and bone cement

After total hip replacement, some cemented titanium stems show above-average early loosening rates. Increased release of wear particles and resulting reaction of the peri-prosthetic tissue were considered responsible. The objective was to develop a test method for analysing the abrasive wear behaviour of cemented stems and for generating wear particles at the interface with the bone cement. By means of the novel test device, cemented hip stems with different designs, surface topographies and material compositions using various bone cements could be investigated. Before testing, the cemented stems were disconnected from the cement mantle to simulate the situation of stem loosening (debonding). Subsequently, constant radial contact pressures were applied on to the stem surface by a force-controlled hydraulic cylinder. Oscillating micromotions of the stem (+/- 250 microm; 3 x 10(6)cycles; 5 Hz) were carried out at the cement interface initiating the wear process. The usability of the method was demonstrated by testing geometrically identical Ti-6A1-7Nb and Co-28Cr-6Mo hip stems (n= 12) with definite rough and smooth surfaces, combined with commercially available bone cement containing zirconium oxide particles. Under identical frictional conditions with the rough shot-blasted stems, clearly more wear particles were generated than with the smooth stems, whereas the material composition of the hip stems had less impact on the wear behaviour.     

A comparison of structural and mechanical properties in cancellous bone from the femoral head and acetabulum

Mechanical interlock obtained by penetration of bone cement into cancellous bone is critical to the success of cemented total hip replacement (THR). Although acetabular component loosening is an important mode of THR failure, the properties of acetabular cancellous bone relevant to cement penetration are not well characterized. Bone biopsies (9 mm diameter, 10 mm long) were taken from the articular surfaces of the acetabulum and femoral head during total hip replacement. After mechanical and chemical defatting the two groups of bone specimens were characterized using flow measurement, mechanical testing and finally serial sectioning and three-dimensional computer reconstruction. The mean permeabilities of the acetabular group (1.064 x 10(-10) m2) and femoral group (1.155 x 10(-10) m2) were calculated from the flow measurements, which used saline solution and a static pressure of 9.8 kPa. The mean Young's modulus, measured non-destructively, was 47.4 MPa for the femoral group and 116.4 MPa for the acetabular group. Three-dimensional computer reconstruction of the specimens showed no significant differences in connectivity and porosity between the groups. Results obtained using femoral head cancellous bone to investigate bone cement penetration and fixation are directly relevant to fixation in the acetabulum.     

High sensitivity non-contact method for dynamic quantification of elastic waves and strains in transparent media

This paper presents time resolved quantitative evaluation of elastic stress waves in solid media by utilising an adaptation of the well-established laser Doppler vibrometry method. We show that the introduction of elastic stress waves in a transparent medium gives rise to detectable and quantifiable changes in the refractive index, which is proportional to stress. The method is tested for mechanical excitation at frequencies from 10 to 25 kHz in an acrylic bar. This refractometric quantification can measure internal strains as low as 1 × 10⁻¹¹. Additionally, finite element analysis is conducted to gauge the validity of the results. In the presented work an acrylic bar is used, this method however should be applicable to any transparent solid.     

Development of a computer model to predict pressure generation around hip replacement stems

Cemented fixation of hip replacements is the elective choice of many orthopaedic surgeons. The cement is an acrylic polymer which grouts the prostheses into the medullary cavity of the femur. Cement pressure is accepted as a significant parameter in determining the strength of cement/bone interfaces and hence preventing loosening of the prostheses. The aim of this work was to allow optimal design of the intramedullary stem of a hip prosthesis through knowledge of the flow characteristics of curing bone cement which can be used to predict pressures achieved during insertion of the femoral stem. The viscosity of the cement is a vital property determining the cement flow and hence cement interdigitation into bone. The apparent viscosities, nu(a), of three commercial bone cements were determined with respect to time by extrusion of the curing cement through a parallel die of known geometry under selected pressures. Theoretical models were developed and implemented in a computer program to describe cement flow in three models each of increasing complexity: (a) a simple parallel cylinder, (b) a tapered conical mandrel and (c) an actual femoral prosthesis, the latter models being complicated by extensional effects as annular areas increase. Predicted pressures were close to those measured experimentally, maximum pressures being in the range 10-160 kPa which may be compared with a threshold of 76 kPa proposed for effective interdigitation with cancellous bone. The theoretical model allows the prosthesis/bone geometry of an individual patient to be evaluated in terms of probable pressure distributions in the medullary cavity during cemented fixation and can guide stem design with reference to preparation of the medullary canal. It is proposed that these models may assist retrospective studies of failed components and contribute to implant selection, or to making informed selection from options in custom hip prosthesis designs to achieve optimum cement pressurization.     

Incorporation of large amounts of gentamicin sulphate into acrylic bone cement: effect on handling and mechanical properties, antibiotic release, and biofilm formation

Bacterial infection remains a significant complication following total joint replacement. If infection is suspected when revision surgery is being performed, a large dose of antibiotic, usually gentamicin sulphate, is often blended with the acrylic bone cement powder in an attempt to reduce the risk of recurrent infection. In this in-vitro study the effect of small and large doses of gentamicin sulphate on the handling and mechanical properties of the cement, gentamicin release from the cement, and in-vitro biofilm formation by clinical Staphylococcus spp. isolates on the cement was determined. An increase in gentamicin loading of 1, 2, 3, or 4 g, in a cement powder mass of 40 g, resulted in a significant decrease in the compressive and four-point bending strength, but a significant increase in the amount of gentamicin released over a 72h period. When overt infection was modelled, using Staphylococcus spp. clinical isolates at an inoculum of 1 x 10(7) colony-forming units/ml, an increase in the amount of gentamicin (1, 2, 3, or 4 g) added to 40 g of poly(methyl methacrylate) cement resulted in an initial decrease in bacterial colonization but this beneficial effect was no longer apparent by 72 h, with the bacterial strains forming biofilms on the cements despite the release of high levels of gentamicin. The findings suggest that orthopaedic surgeons should carefully consider the clinical consequences of blending large doses (1 g or more per 40 g of poly(methyl methacrylate)) of gentamicin into Palacos R bone cement for use in revision surgery as the increased gentamicin loading does not prevent bacterial biofilm formation and the effect on the mechanical properties could be important to the longevity of the prosthetic joint.     

应用纳米压痕法测试类金刚石薄膜的力学性能

纳米压痕仪被称为材料机械性质微探针,它借助于加载-卸载过程中压痕对载荷和压入深度的敏感关系,使得测试始终在薄膜材料的弹性限度内,克服了维氏法和努氏法等传统方法引起压痕边缘模糊或者碎裂的缺点,从而正确地、可靠地测试出薄膜材料的硬度和弹性模量等纳米力学性能.试验用微波电子回旋共振等离子体增强化学气相沉积技术,在不同偏压条件下制备三种类金刚石薄膜(DLC膜),用纳米压痕仪测试不同载荷下薄膜的硬度和弹性模量值.试验结果表明,材料的纳米硬度和弹性模量随着载荷的增大而逐渐减小.     

Assessment of cement introduction and pressurization techniques

The objective of this study was to measure the medullary pressures generated during bone cement injection, pressurization and femoral prosthesis insertion. The measurements were recorded throughout the length of an in vitro femoral model while implanting a series of prosthetic hip stems using different pressurization techniques. The prostheses used were a Charnley 40 flanged stem (Johnson & Johnson DePuy International Limited), an Exeter No. 3 stem (Stryker Howmedica Osteonics, Howmedica International Limited), and a customized femoral component (Johnson & Johnson DePuy International Limited). The following parameters were derived from the pressure data recorded: peak pressure, decay pressure and duration above optimum pressure of 76 kPa to predict adequate penetration. The custom and Exeter stems generated cement pressures throughout the length of the cavity model that were predicted to achieve adequate bone cement interdigitation into cancellous bone. For all the conditions investigated in this study, when using the Charnley femoral component, an adequate level of cement pressurization was generated in the medial-distal portion of the femoral cavity. It is postulated that this could result in reduced integration of the cement mantle with bone and less effective transmission of functional loads applied during a patient's normal activity, postoperatively.     

Finite element analysis of the long-term fixation strength of cemented ceramic cups

Clinical studies have shown that adequate fixation of ceramic cups using bone cement is difficult to achieve. As the cement-ceramic bond strength is low, a satisfactory fixation strength requires a cup design that allows mechanical interlocking, although such a design will probably promote cement cracking and therefore cup loosening in the long term. An investigation has been carried out to establish whether a cemented ceramic cup can be designed in such a way that both a satisfactory initial fixation strength is obtained and cement cracking is reduced to levels found around PE cups functioning well in vivo. By means of finite element analysis, the fatigue loading of three geometrically different cemented acetabular cups, with ceramic and PE material properties, has been simulated, and the severity of the crack patterns produced in the cement has been analysed. Furthermore, the fixation strength has been analysed by simulating a pull-out test prior to and after fatigue testing. All ceramic cups produced much larger amounts of cement damage during fatigue testing than any PE cup, caused by stress concentrations in the cement that were attributable to the high stiffness of the ceramic. Even a completely smooth ceramic cup produced more damage than a sharp-grooved PE cup. Owing to the excessive cement cracking, the fixation strength of the ceramic cups dropped after fatigue loading. It is concluded that cemented ceramic cups have an increased risk of long-term mechanical failure by comparison with PE cups, and that a ceramic cup design that combines sufficient fixation strength with low cement failure may be difficult to achieve.     

铝蜂窝复合材料客车底板性能研究及应用

铝蜂窝复合材料作为一种新型材料,具有轻质高强的结构。对铝蜂窝复合材料的平拉性能、压缩性能、剥离强度等基本力学特性进行试验研究,试验结果表明:铝蜂窝客车底板具有比其他客车底板材料更好的力学性能。基于模态分析理论,对系统的模态参数和物理参数进行分析;并将铝蜂窝的动弹性模量和三点弯曲法的静弹性模量进行对比分析,结果表明:动弹性模量普遍大于静弹性模量,可以用动弹性模量作为铝蜂窝复合材料的一种考核指标。并对铝蜂窝复合材料客车底板进行结构设计,说明铝蜂窝客车底板安装的可行性。