A virtual prototyping approach to product disassembly reasoning

An important aspect of Design for the Life Cycle is assessing the disassemblability of products. After an artifact has completed its useful life, it must be disassembled then recycled, remanufactured or scrapped. Disassemblability of a product can be evaluated by performing disassembly activities on prototypes. Virtual prototyping (VP) is an alternative to hardware prototyping in which analysis of designs can be done without manufacturing physical samples. In recent years, disassembly processes have been generated either by using interactive or automated approaches, but these approaches have limitations. Interactive approaches require extensive user input usually in the form of answering questions, whereas automated approaches can only be used to generate disassembly processes for products with simple component configuration and geometry. In this paper automated and interactive techniques are combined, using VP, to generate complete disassembly processes of a product design. To support generation of disassembly processes of a product, a virtual environment and VP method were developed that will support disassembly activities performed by a designer. The product model of the virtual prototype is generated from the CAD model. The disassembly process model for the prototype is generated using automated reasoning techniques and is completed by interactively disassembling the product in the virtual environment. Extensions to automatic reasoning techniques to compute ranges of feasible directions of component removal were developed to facilitate the generation of the disassembly process. A scheme to represent the disassembly process for disassemblability evaluation was developed and implemented. In this paper a Chrysler LHS center console has been used to illustrate our approach of generating disassembly processes via VP.     

A framework for virtual disassembly analysis

Product reuse or recyclability is enhanced by designing the product for inexpensive and efficient disassembly. However, accomplishing enhanced product design requires design for disassembly (DFD) tools. This paper presents a disassembly framework that consists of design modules; both of these are embodied in the geometric DFD tool. These modules consist of different tasks including: selection of the appropriate disassembly method; producing an optimized disassembly sequence; evaluating a disassembly sequence for cost; producing design change recommendations. These considerations make a product easier to disassemble and therefore have potential benefit to the environment.     

A versatile virtual prototyping system for rapid product development

This paper presents a versatile virtual prototyping (VP) system for digital fabrication of multi-material prototypes to facilitate rapid product development. The VP system comprises a suite of software packages for multi-material layered manufacturing (MMLM) processes, including multi-toolpath planning, build-time estimation and accuracy analysis, integrated with semi-immersive desktop-based and full-immersive CAVE-based virtual reality (VR) technology. Such versatility makes the VP system adaptable to suit specific cost and functionality requirements of various applications.

The desktop-based VR system creates a semi-immersive environment for stereoscopic visualisation and quality analysis of a product design. It is relatively cost-effective and easy to operate, but its users may be distracted by environmental disturbances that could possibly diminish their efficiency of product design evaluation and improvement. To alleviate disturbance problems, the CAVE-based VR system provides an enclosed room-like environment that blocks out most disturbances, making it possible for a design team to fully concentrate and collaborate on their product design work.

The VP system enhances collaboration and communication of a design team working on product development. It provides simulation techniques to analyse and improve the design of a product and its fabrication processes. Through simulations, assessment and modification of a product design can be iterated without much worry about the manufacturing and material costs of prototypes. Hence, key factors such as product shape, manufacturability, and durability that affect the profitability of manufactured products are optimised quickly. Moreover, the resulting product design can be sent via the Internet to customers for comments or marketing purposes. The VP system therefore facilitates advanced product design and helps reduce development time and cost considerably.     

Artificial bee colony algorithm for solving sequence-dependent disassembly line balancing problem

In this paper, we consider a sequence-dependent disassembly line balancing problem (SDDLBP) with multiple objectives that requires the assignment of disassembly tasks to a set of ordered disassembly workstations while satisfying the disassembly precedence constraints and optimizing the effectiveness of several measures. Since the complexity of SDDLBP increases with the number of parts of the product, an efficient methodology based on artificial bee colony (ABC) is proposed to solve the SDDLBP. ABC is an optimization technique which is inspired by the behavior of honey bees. The performance of the proposed algorithm was tested against six other algorithms. The results show that the proposed ABC algorithm performs well and is superior to the other six algorithms in terms of the objective values performance.     

Computer-aided prototyping of production flows for a virtual enterprise

This paper presents a logistics framework to cope with the problem of planning and control of production flows processed on a set of work cells distributed among component firms of a virtual enterprise (VE). The constraints theory framework is employed to study constraint-based production flow coordination rules. The article discusses relationships linking structural parameters (e.g. buffer capacity, machine tool efficiency, and automated storage/retrieval systems) of VE components with material flow control guaranteeing efficient completion of work orders, and specified by such parameters as batch delivery periods, work-in-process (WIP) and make-span. The results are summarized in the form of a performance evaluation scheme. Examples using a software package that implements the proposed flow coordination methodology are provided.     

Communication support for prototyping projects

Communication plays a critical role in system development projects. In the paper we present our experiences with ‘communication consultants’ and ‘project diaries’, as a means of supporting system development projects using prototyping as a development strategy. Communication consultants are project members who are particularly concerned with all aspects of communication relating to a given project. Project diaries are a means of capturing the actual course of a project, and they reflect those project activities which are supplemental to conventional product documentation.     

On Building Prediction Systems for Software Engineers

Building and evaluating predictionsystems is an important activity for software engineering researchers.Increasing numbers of techniques and datasets are now being madeavailable. Unfortunately systematic comparison is hindered bythe use of different accuracy indicators and evaluation processes.We argue that these indicators are statistics that describe propertiesof the estimation errors or residuals and that the sensible choiceof indicator is largely governed by the goals of the estimator.For this reason it may be helpful for researchers to providea range of indicators. We also argue that it is useful to formallytest for significant differences between competing predictionsystems and note that where only a few cases are available thiscan be problematic, in other words the research instrument mayhave insufficient power. We demonstrate that this is the casefor a well known empirical study of cost models. Simulation,however, could be one means of overcoming this difficulty.     

Kansei engineering as a powerful consumer-oriented technology for product development

Kansei engineering was founded 30 years ago, as an ergonomics and consumer-oriented technology for producing a new product. When a consumer wants to buy something, he/she will have a kind of feeling and image (kansei in Japanese) in his/her mind. If the consumer's feeling could be implemented in the new product, he/she would be more satisfied with the product. Kansei engineering aims at translation of kansei into the product design field including product mechanical function. This is why it is called the consumer-oriented aspect. There are many products in Japan which have applied kansei engineering. Recently, it has also been applied to construction products as well as to community design.     

An efficient approach to human motion modeling for the verification of human-centric product design and manufacturing in virtual environments

The efficient and reliable human-integrated design of products and processes is a major goal of the manufacturing industry. Thus, numerous human-related product functionality and manufacturability aspects need to be verified, using simulation, in the context of the product development procedures. The natural representation of human motions in virtual environments is crucial for the reliability of the simulation results. In this context, the paper presents an efficient approach to human motion analysis and modeling with respect to the anthropometric parameters, based on real motion data. Statistical methods employed for the analysis of the data and additive motion models are derived. The models are capable of predicting human motion and driving digital humans in product and worker simulation environments. A specific test case is presented to demonstrate the application of the suggested methodology on a real industrial problem.     

Comparing a knowledge-based and a data-driven method in querying data streams for system fault detection: A hydraulic drive system application

The field of fault detection and diagnosis has been the subject of considerable interest in industry. Fault detection may increase the availability of products, thereby improving their quality. Fault detection and diagnosis methods can be classified in three categories: data-driven, analytically based, and knowledge-based methods.     

教师教学质量评估信息系统设计与实现

本文介绍了教务管理系统的一个子系统－教师教学质量评估系统的功能和实现，该系统基于校园网环境，实现教师课堂教学质量的定量评估和分析。     

A computational model of time for stiff hybrid systems applied to control synthesis

Computation has quickly become of paramount importance in the design of engineered systems, both to support their features as well as their design. Tool support for high-level modeling formalisms has endowed design specifications with executable semantics. Such specifications typically include not only discrete-time and discrete-event behavior, but also continuous-time behavior that is stiff from a numerical integration perspective. The resulting stiff hybrid dynamic systems necessitate variable-step solvers to simulate the continuous-time behavior as well as solver algorithms for the simulation of discrete-time and discrete-event behavior. The combined solvers rely on complex computer code which makes it difficult to directly solve design tasks with the executable specifications. To further leverage the executable specifications in design, this work aims to formalize the semantics of stiff hybrid dynamic systems at a declarative level by removing implementation detail and only retaining ‘what’ the computer code does and not ‘how’ it does it. A stream-based approach is adopted to formalize variable-step solver semantics and to establish a computational model of time that supports discrete-time and discrete-event behavior. The corresponding declarative formalization is amenable to computational methods and it is shown how model checking can automatically generate, or synthesize, a feedforward control strategy for a stiff hybrid dynamic system. Specifically, a stamper in a surface mount device is controlled to maintain a low acceleration of the stamped component for a prescribed minimum duration of time.     

基于人工神经网络BP算法的公司债券财务质量评级

在建立公司债券财务质量指标体系的基础上,提出了用神经网络对公司债券财务质量的综合评价方法,并利用数据进行了实证,得到了较好的评价结果。     

A virtual factory based approach to on-line simulation and scheduling for an FMS and a case study

The recent years have witnessed a revolution in computing capabilities. At the same time, modern manufacturing systems are becoming increasingly complex and capital-intensive. Here, we propose a virtual factory wherein an efficient prototyping testbed will be provided. It will be possible to develop detailed models to support system design and operation, to test different system configurations. Besides, It will be possible to manipulate all system features which impact performance, and to see the results of these manipulations, all without disrupting the actual system. This paper is one among very few that tries to represent the virtual factory in an analytic form so that many existing mathematical analyses can be applied. New pseudo resources can be added to form a new virtual environment, and control policy designed by engineers will be evaluated before being issued. Since a state-transition sequence of the virtual factory from the initial state to the final state can be seen as a schedule of the modeled system. An effective schedule of the processing can be obtained by using an A* based search algorithm, namely, Limited-Expansion A algorithm.     

Application of OLAP to a PDM database for interactive performance evaluation of in-progress product development

This paper applies online analytic processing (OLAP), a widely accepted database analysis technique, to a product data management (PDM) database to evaluate the performance of in-progress product development. This paper introduces a set of processing key performance indicators (KPIs) that can measure ongoing product development. To convert and analyze operational data in a PDM database with interactive OLAP operations, this study proposes a multidimensional data model specified by product facts with associated dimensions. The model is implemented using a commercial OLAP engine, and applied to a database supported by a prototype PDM system. The OLAP engine allows analysts to interactively evaluate the performance of in-progress product development in a multidimensional data space. This is a far more flexible and efficient approach than other result-oriented static evaluation approaches.     

Fuzzy boundary layer tuning for sliding mode systems as applied to the control of a direct drive robot

Chattering in the control signal is a significant problem in sliding mode control (SMC). The boundary layer approach is one of the many modifications proposed in the literature to avoid the chattering. In this approach, instead of the discontinuous SMC, a continuous feedback control law is employed in a boundary layer around the sliding surface. The thickness of the boundary layer is an important design parameter. This paper proposes a fuzzy online tuning method to adjust the boundary layer thickness for the best system performance without chattering. The method features the measurement of the chattering in the control signal. The paper validates the performance of the algorithm by experiments on a direct drive robot with a range of different payloads.     

A recommender system applied to the indirect materials selection process (RS-IMSP) for producing automobile spare parts

In this work, the development of a recommender system that aims to facilitate the indirect materials selection task for the creation of spare parts is proposed. In the industrial sector there are spare parts manufacturing companies, where there is a high rotation of staff and this leads to loss of knowledge as new users do not know what indirect materials they should select in the warehouse to create certain parts. The proposed system aims to integrate an indirect materials recommender system to assist this warehouse task. The proposed system is based on the non-personalized approach and similar order circumstances, to perform the recommendation process. From the evaluation of the proposed system, we could conclude that the indirect materials selection process for producing auto parts was improved.     

基于GIS的村镇建设用地节地效果评价系统

针对目前村镇建设用地集约节约利用效果评价方法空缺及信息化低等问题,依据村镇建设用地节约集约利用效果评价模型,在地理信息系统组件技术和数据库技术支持下,采用可视化编程语言MicrosoftC#.net和GIS控件技术开发了村镇建设用地节约集约利用效果评价系统。以太仓市陆渡镇为开发案例,探讨了系统分析、设计和功能实现等主要技术问题。并利用该系统对太仓市陆渡镇村镇建设用地集约节约利用效果评价进行了评价,评价结果表明,该系统能够满足当前村镇建设用地集约节约利用效果评价工作的需要,为快速准确地实施节地效果评价提供技术支持。