Fault characterization, testing considerations, and design fortestability of BiCMOS logic circuits

The results of a simulation-based fault characterization study of BiCMOS logic circuits are given. Based on the fault characterization results, the authors have studied different techniques for testing BiCMOS logic circuits. The effectiveness of stuck-at fault testing, stuck-open fault testing, delay fault testing, and current testing in achieving a high level of defect coverage is studied. A novel BiCMOS circuit structure that improves the testability of BiCMOS digital circuits is presented     

Testability analysis and fault modeling of BiCMOS circuits

Defect models have been used for testability analysis of BiCMOS circuits and the results have been compared with an analysis of CMOS circuits. Using a nominal point approach, faults generated are classified as logical or performance degradation faults. It is found that logical fault testing can only cover a small percentage of the total fault set, 54% for BiCMOS, versus 69% for equivalent CMOS gates. Delay faults and current faults are analyzed as applied to BiCMOS and CMOS gates. It is shown that logical fault testing in conjunction with either delay fault testing or current fault testing promises the highest fault coverage for BiCMOS logic gates, around 95%.This research was partially supported by the Department of National Defence of Canada, Academic Research Program, grant # 3705-921.     

Novel Practical Built-in Current Sensors

In this paper, we propose three new built-in current sensors (BICS) topologies for on-chip IDDQ tests of analog/mixed-signal (AMS) circuits with the objective to achieve low design complexity, small area overhead and high accuracy. The first two approaches are derived from digital varicap threshold logic (VcTL) gate idea where the structure is modified for analog inputs. The third approach is a switched-cap (SC) methodology with a latch type comparator. Each design and corresponding performance results are provided in details and verified with corner and Monte Carlo analyses. All three approaches are designed as both ATE-assisted and built-in self-test (BIST) solutions. Low drop-out regulators (LDOs) in an AMS system on-chip (SOC) having more than 20 LDOs are selected as circuit under tests (CUT). The target current range is 0–100?μA to cover all LDOs. Moreover, the programmability of these proposed BICS provide a single BICS per chip solution. The overall IDDQ test time is reduced from 927?μs to 280?ns by using proposed BICS (VcTL type with PMOS capacitances). It is a significant improvement in test time and cost considering that the sensor only occupies 0.36?% of a single LDO area or equivalently 0.02?% of entire LDO subsystem.     

BiCMOS logic testing

With the anticipated growth of BiCMOS technology for high-performance ASIC design, the issue of testing takes on great significance. This paper addresses the testing of BiCMOS logic circuits. Since many different implementations of BiCMOS gates have been proposed, four representative ones are studied. The adequacy of stuck-at, quiescent current, and delay testing are examined based on circuit level faults. It is demonstrated that a large portion of the defects cannot be detected by common stuck-at or quiescent current tests since they manifest themselves as delay faults. By using the results presented, the test methodologies and the logic families can be ranked based on fault coverage. This ranking can then be used to help decide which BiCMOS solution is proper for a given application     

Differential BiCMOS logic circuits: fault characterization anddesign-for-testability

Merged Current Switch Logic (MCSL) and Differential Cascode Voltage Switch Logic (DCVSL) are two common structures for differential BiCMOS logic family, that have several potential applications in high-speed VLSI circuits. This paper studies the fault characterization of these BiCMOS circuits. The impact of each possible single defect on the behavior of the circuits is analyzed by simulation. A new class of faults which is unique to differential circuits is identified and its testability is assessed. We propose a design-for-testability method that facilitates testing of this class of faults. Two different realizations for this method are introduced. The impact of this circuit modification on the behavior of the circuit in normal mode is investigated     

Testable Designs of Multiple Precharged Domino Circuits

Domino CMOS circuits are an option for speeding up critical units. An inherent problem of Domino logic is that under specific input conditions the charge redistribution between parasitic capacitances at internal nodes of a circuit can violate the noise margins and cause erroneous responses at the output. The dominant solution to this problem is the multiple precharging of the gate's internal nodes. However, the added precharge transistors are not testable for stuck-open faults. Undetectable stuck-open faults at these transistors may cause noise margins reduction and consequently may affect the reliability of the circuit since its operation in the field will be sensitive to environmental factors such as noise. In this paper, we propose new multiple precharging design schemes that enhance Domino circuits' testability with respect to transistor stuck-open and stuck-on faults     

Fault tolerant system based on IDDQ testing

Offline test is essential to ensure good manufacturing quality. However, for permanent or transient faults that occur during the use of the integrated circuit in an application, an online integrated test is needed as well. This procedure should ensure the detection and possibly the correction or the masking of these faults. This requirement of self-correction is sometimes necessary, especially in critical applications that require high security such as automotive, space or biomedical applications. We propose a fault-tolerant design for analogue and mixed-signal design complementary metal oxide (CMOS) circuits based on the quiescent current supply (IDDQ) testing. A defect can cause an increase in current consumption. IDDQ testing technique is based on the measurement of power supply current to distinguish between functional and failed circuits. The technique has been an effective testing method for detecting physical defects such as gate-oxide shorts, floating gates (open) and bridging defects in CMOS integrated circuits. An architecture called BICS (Built In Current Sensor) is used for monitoring the supply current (IDDQ) of the connected integrated circuit. If the measured current is not within the normal range, a defect is signalled and the system switches connection from the defective to a functional integrated circuit. The fault-tolerant technique is composed essentially by a double mirror built-in current sensor, allowing the detection of abnormal current consumption and blocks allowing the connection to redundant circuits, if a defect occurs. Spices simulations are performed to valid the proposed design.     

BiCMOS电路可测性设计探讨

本文提出了ＢｉＣＭＯＳ电路的实用可测性设计方案，该方法与传统方法相比，可测性高，硬件花费小，仅需额外添加一个ＭＯＳ管和两个控制端，就可有效地用单个测试码测出ＢｉＣＭＯＳ电路的开路故障和短路故障，减少了测试生成时间，可广泛应用于集成电路设计中。     

Stuck-open testable scan-based CMOS sequential circuits

A testing methodology for applying two-pattern tests for stuck-open faults in scan-testable CMOS sequential circuits is presented. This method requires shifting in only one pattern and requires no special latches in the scan chain. Sufficient conditions for robust testability of all single field-effect transistor (FET) stuck-open faults and design techniques for robustly scan-testable CMOS sequential circuits are presented. This technique leads to realizations with at most two additional inputs and some additional FET's in the first-level gates     

Testable design of BiCMOS circuits for stuck-open fault detectionusing single patterns

Single BJT BiCMOS devices exhibit sequential behavior under transistor stuck-OPEN (s-OPEN) faults. In addition to the sequential behavior, delay faults are also present. Detection of s-OPEN faults exhibiting sequential behavior needs two-pattern or multipattern sequences, and delay faults are all the more difficult to detect. A new design for testability scheme is presented that uses only two extra transistors to improve the circuit testability regardless of timing skews/delays, glitches, or charge sharing among internal nodes. With this design, only a single vector is required to test for a fault instead of the two-pattern or multipattern sequences. The testable design scheme presented also avoids the requirement of generating tests for delay faults     

Testing of multiple-output domino logic (MODL) CMOS circuits

Techniques for testing MODL circuits are presented. It is shown that, due to the greater observability of MODL circuits, their test sets can be considerably small than those derived for the conventional domino CMOS circuits. Tests for faults are derived from a comprehensive fault model which includes stuck-at, stuck-open, and stuck-on faults. Test sets for MODL circuits are inherently robust in the presence of circuit delays and timing skews at the inputs. They are also well-protected against the charge distribution problem. It is thus concluded that MODL is an attractive CMOS logic technique     

实用BiCMOS电路可测性设计

本文提出了ＢｉＣＭＯＳ电路的实用可测性设计方案，该方案与传统方法相比，可测性高，硬件花费小，仅需额外添加两个ＭＯＳ管和控制端，就可有效地用单个测试码测出ＢｉＣＭＯＳ电路的开路故障和短路故障，减少了测试生成时间，可广泛应用于集成电路设计中。     

Design of CMOS circuits for stuck-open fault testability

A CMOS design that offers highly testable CMOS circuits is presented. The design requires a minimal amount of extra hardware for testing. The test phase for the proposed design is simple and uses a single test vector to detect a fault. The design offers the detection of transistor stuck-open faults deterministically. In this design, the tests are not invalidated due to timing skews/delays, glitches, or charge redistribution among the internal nodes     

Compaction of IDDQ Test Sequence Using Reassignment Method

IDDQ testing is an effective method for detecting short faults of CMOS circuits. Since IDDQ testing requires the measurement of current, the testing time of IDDQ testing is longer than that of logical testing. In this paper, we proposed an IDDQ test compaction method for internal short faults of gates in sequential circuits by using the reassignment method of signal values. Experimental results show that test sequences generated by weighted random vectors can be reduced to short sequences with less computation time.     

CMOS design technique to eliminate the stuck-open fault problem of testability

A dynamic CMOS design style is described, which utilises both N-type and P-type logic blocks and avoids the problems in generating tests for stuck-open faults. The testability of the resultant logic is examined analytically and fault simulation results are presented.     

Partial Reset Methodology and Experiments for Improving Random-Pattern Testability and BIST of Sequential Circuits

Partial reset has been shown to have significant impact on test generation for sequential circuits in a stored-pattern test application environment. In this paper, we explore the use of partial reset in fault-independent testing and built-in self-test (BIST) of non-scan sequential circuits. We select a subset of flip-flops in the circuit to be resetable to logic one or zero during the application of the test vectors. The resetting is performed with random frequency. The selection of the flip-flops and the reset polarity is based on fault-propagation analysis, which determines the impact of a selected flip-flop on fault propagation from the circuits structure. Application of partial reset as described above yields an average improvement of 15% in fault-coverage for sequential circuits resistant to random pattern testing. To further enhance testability, we also present a methodology for selecting observable test points based on propagation of switching activity. Overall, high fault coverages (about 97%) are obtained for many of the ISCAS89 benchmark circuits. Thus, partial reset BIST provides a low cost alternative for testing sequential circuits when scan design is unacceptable due to area and/or delay constraints. The routing overhead for implementing BIST is seen to be about 6%.     

Balance testing and balance-testable design of logic circuits

We propose a low-cost method for testing logic circuits, termed balance testing, which is particularly suited to built-in self testing. Conceptually related to ones counting and syndrome testing, it detects faults by checking the difference between the number of ones and the number of zeros in the test response sequence. A key advantage of balance testing is that the testability of various fault types can be easily analyzed. We present a novel analysis technique which leads to necessary and sufficient conditions for the balance testability of the standard single stuck-line (SSL) faults. This analysis can be easily extended to multiple stuck-line and bridging faults. Balance testing also forms the basis for design for balance testability (DFBT), a systematic DFT technique that achieves full coverage of SSL faults. It places the unit under test in a low-cost framework circuit that guarantees complete balance testability. Unlike most existing DFT techniques, DFBT requires only one additional control input and no redesign of the underlying circuit is necessary. We present experimental results on applying balance testing to the ISCAS 85 benchmark circuits, which show that very high fault coverage is obtained for large circuits even with reduced deterministic test sets. This coverage can always be made 100% either by adding tests or applying DFBT.This research was supported by the National Science Foundation under Grant No. MIP-9200526. Parts of this paper were published in preliminary form in Proc. 23rd Symp. Fault-Tolerant Computing, Toulouse, June 1993, and in Proc. 31st Design Automation Conf, San Diego, June 1994.     

Switch-Level Test-Vector Generation for CMOS Combinational Logic

A method is proposed of test-vector generation for stuck-open and other faults in CMOS combinational circuits represented at the switch level. It consists in solving three problems: (1) Identify a stimulus that should be applied to the element under test. (2) Trace a path through which the response could reach an output node. (3) Find a set of input values that could drive internal nodes to logic levels determined in solving problems (1) and (2). The method is illustrated with an example.     

Improving path delay testability of sequential circuits

We analyze the causes of low path delay fault coverage in synchronous sequential circuits and propose a method to improve testability. The three main reasons for low path delay fault coverage are found to be: (A) combinationally false (nonactivatable) paths; (B) sequentially nonactivatable paths; and (C) unobservable fault effects. Accordingly, we classify undetected faults in Groups A, B, and C. Combinationally false paths ran be made testable by modifying the circuit or resynthesizing the combinational logic as discussed by other researchers. A majority of the untestable faults are, however found in Group B, where a signal transition cannot be functionally propagated through a combinational path. A test requires two successive states necessary to create a signal transition and propagate it through the target path embedded in the sequential circuit. We study a partial scan technique in which flip-flops are scanned to break cycles and shun that a substantial increase in the coverage of path delay faults is possible     

A characterization of robust test-pairs for stuck-open faults

Tests for stuck-open faults in static CMOS circuits consist of a sequence of two input vectors. Such test-pairs may be invalidated by delays in the circuit. Test-pairs that are not invalidated by delays in the circuit are known as robust test-pairs. We present a six-valued logic system Ω = {0, 1, r, f, 0h, 1h}. We show how Ω differs from a number of other logic systems that have been proposed for test generation. This logic system abstracts the important aspects of the transition behavior of the circuit, on application of an input pair, that is necessary to characterize robust test-pairs for stuck-open faults. This characterization of robust test-pairs is used to derive:

1. an algorithm for determining if a given test-pair is a robust test-pair for a given stuck-open fault or not; and
2. a simplified algorithm for computing a robust test-pair for a stuck-open fault. The resulting algorithm for computing robust tests for stuck-open faults can be implemented by minor modifications to test generation algorithms for stuck-at faults.