Fabrication of Sr- and Co-doped lanthanum chromite interconnectors for SOFC

Many studies have been performed dealing with the processing conditions of electrodes and electrolytes in solid oxide fuel cells (SOFCs). However, the processing of the interconnector material has received less attention. Lanthanum chromite (LaCrO₃) is probably the most studied material as SOFCs interconnector. This paper deals with the rheology and casting behaviour of lanthanum chromite based materials to produce interconnectors for SOFCs. A powder with the composition La_0.80Sr_0.20Cr_0.92Co_0.08O₃ was obtained by combustion synthesis. Aqueous suspensions were prepared to solids loading ranging from 8 to 17.5 vol.%, using ammonium polyacrylate (PAA) as dispersant and tetramethylammonium hydroxide (TMAH) to assure a basic pH and providing stabilization. The influence of the additives concentrations and suspension ball milling time were studied. Suspensions prepared with 24 h ball milling, with 3 wt.% and 1 wt.% of PAA and TMAH, respectively, yielded the best conditions for successful slip casting. Sintering of the green discs was performed in air at 1600 °C for 4 h leading to relatively dense materials.     

Preparation of ZnAl2O4-based microwave dielectric ceramics and GPS antenna by aqueous gelcasting

A novel forming method-aqueous gelcasting was used to prepare 90 wt.% (0.75ZnAl₂O₄-0.25TiO₂)-10 wt.% MgTiO₃ (ZTM) microwave dielectric ceramics and GPS antenna. The effects of aqueous gelcasting and dry pressing on the phase compositions, microstructures and microwave dielectric properties of ZTM ceramics were investigated. The samples’ cracking problem happening in the process of drying and binder removal was successfully overcome. The phase compositions are completely the same no matter what forming method is adopted, but the ZTM ceramics prepared by aqueous gelcasting are denser than that prepared by dry pressing. Fewer pores and more uniform microstructures are observed in the ZTM ceramics prepared by aqueous gelcasting. Therefore, much better microwave dielectric properties are obtained in the ZTM ceramics prepared by aqueous gelcasting. Finally, a GPS antenna was successfully fabricated by aqueous gelcasting using the ZTM material, which meets the requirements of GPS application.     

Effect of phosphorus addition on the sintering and dielectric properties of Pb(Zr0.52Ti0.48)O3

It has been found that the sintering temperature of piezoelectric Pb(Zr_0.52Ti_0.48)O₃ (PZT) can be reduced by phosphorus addition without compromising the dielectric properties. A sintered density of 98.6% of the theoretical density was obtained for 2 wt.% P₂O₅ addition after sintering at 1050 °C for 4 h. The P₂O₅ addition, either above or below 2 wt.%, showed an inferior densification. Coincidentally, the P₂O₅ addition gave rise to a lower lead loss, and the dielectric constant showed a peak at 1 wt.% P₂O₅ addition.     

Elaboration, by tape casting, and thermal characterization of a solid oxide fuel half-cell for low temperature applications

In the past years, a major interest has been devoted to decrease the working temperature of solid oxide fuel cell (SOFC) down to about 700 °C. In this respect, materials with a high ionic conduction at intermediate temperature have to be found and the processes to elaborate fuel cells, using these new materials, have to be developed.Apatite materials (La_10−xSr_x(SiO₄)₆O_2±δ) are attractive candidates for solid electrolyte working at intermediate temperature. The ceramic powder was produced by solid state reaction and was tape cast to obtain green sheets.Concerning the cathode, a perovskite oxide (La_1−xSr_xMn_1−yCo_yO_3−δ) has been chosen. The perovskite powder was also shaped by tape casting with the introduction of a pore forming agent (corn-starch) to obtain the required porosity in the sintered cathode.The co-firing of the electrolyte/cathode half-cell in air at 1400 °C-2 h gives a flat sample with a dense apatite (98.2%), a 42.7% porous cathode and neither delamination nor chemical reactivity between electrolyte and cathode materials.The dimensional behaviour of the electrolyte material is stable for an oxygen partial pressure ranging from 10⁻¹⁰ to 0.21 atmosphere, from room temperature to 700 °C. The thermal expansion coefficients of the electrolyte and cathode materials are rather close (Δα = 2.8 × 10⁻⁶ K⁻¹) under air.     

Size reduction of WO3 nanoparticles by ultrasound irradiation and its applications in structural nanocomposites

The porous WO₃ (pore size 2–5 nm) nanoparticles were synthesized using a high intensity ultrasound irradiation of commercially available WO₃ nanoparticles (80 nm) in ethanol. The high resolution transmission electron microscopic (HRTEM) and X-ray studies indicated that the 2–5 nm uniform pores have been created in commercially available WO₃ nanoparticles without much changing the initial WO₃ nanoparticles (80 nm) sizes. The nanocomposites of WO₃/SC-15 epoxy were prepared by infusion of 1 wt.%, 2 wt.% and 3 wt.% of porous WO₃ nanoparticles into SC-15 epoxy resin by using a non-contact (Thinky) mixing technique. Finally the neat epoxy and nanocomposites were cured at room temperature for about 24 h in a plastic rectangular mold. The cured epoxy samples were removed and precisely cut into required dimensions and tested for their thermal and mechanical properties. The HRTEM and SEM studies indicated that the sonochemically modified porous WO₃ nanoparticles dispersed more uniformly over the entire volume of the epoxy (without any settlement or agglomeration) as compared to the unmodified WO₃/epoxy nanocomposites.     

Study on properties of CaO-SiO2-B2O3 system glass-ceramic

Low temperature co-fired ceramic (LTCC) is prepared by sintering a glass selected from CaO-SiO₂-B₂O₃ system, and its sintered bodies are characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). It is found that the optimal sintering temperature for this glass-ceramic is 820 °C for 15 min, and the major phases of this material are CaSiO₃, CaB₂O₄ and SiO₂. The glass-ceramic possesses excellent dielectric properties: ?_r = 6.5, tan δ < 2 × 10⁻³ at 10 MHz, temperature coefficient of dielectric constant about −51 × 10⁻⁶ °C⁻¹ and coefficient of thermal expansion about 8 × 10⁻⁶ °C⁻¹ at 20-400 °C. Thus, this material is supposed to be suitable for the tape casting process and be compatible with Ag electrode, which could be used as the LTCC materials for the application in wireless communications.     

Structure and photocatalytic activity studies of TiO2-supported over Ce-modified Al-MCM-41

Ce-Al-MCM-41, TiO₂/Al-MCM-41 and TiO₂/Ce-Al-MCM-41 materials with varying contents of Ce (by impregnation) and TiO₂ loaded (by solid-state dispersion) on Al-MCM-41 support are prepared. The Ce modified and TiO₂ loaded composite systems are characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), UV-vis diffuse reflectance spectra (DRS) and X-ray photoelectron spectroscopy (XPS) techniques. The DRS and XPS of low Ce content (0.2-0.5 wt.%) modified Al-MCM-41 samples are showing more characteristic of Ce³⁺ species wherein cerium in interaction with Al-MCM-41 and that of high Ce (0.8, 3.0 wt.%) content modified samples are showing the characteristic of both Ce⁴⁺and Ce³⁺species. A series of Ce-modified Al-MCM-41 and TiO₂ loaded composite catalysts are evaluated for photocatalytic degradation of phenol under UV irradiation. Low Ce content in Ce³⁺ state on Al-MCM-41 is showing good photoactivity in comparison with high Ce content samples and pure ceria. The composite TiO₂/Ce-Al-MCM-41 is showing enhanced degradation activity due decreased rate of electron-hole recombination on TiO₂ surface by the redox properties of cerium. The photocatalyst TiO₂/Ce-Al-MCM-41 with an optimum of 10 wt.% TiO₂ and 0.3 wt.% Ce is showing maximum phenol degradation activity. The possible mechanism of phenol degradation on the composite photocatalyst is proposed.     

Effect of ZnO addition on the sintering and electrical properties of (Mn,W)-doped PZT-PMS-PZN ceramics

The effect of ZnO addition on the phase structure, microstructure and dielectric and piezoelectric properties of 0.2 wt.% MnO₂ and 0.6 wt.% WO₃-doped Pb(Zr_0.52Ti_0.48)O₃-Pb(Mn_1/3Sb_2/3)O₃-Pb(Zn_1/3Nb_2/3)O₃ (PZT-PMS-PZN) ceramics was investigated. X-ray diffraction shows that the phase structure of ceramics is transformed from rhombohedral to tetragonal with the increasing of ZnO addition. The bulk density significantly increases when ZnO is added and then it slightly decreases for ZnO addition above 0.2 wt.%. SEM micrographs show the grains of ceramics are uniform and well developed by adding 0.1 wt.% ZnO. The Curie temperature (T_c) of 270 °C is obtained at the 0.1 wt.% ZnO addition. Mechanical quality factor (Q_m), electromechanical coupling factor (K_p) and piezoelectric constant (d₃₃) increase firstly, and then decrease with the increasing of ZnO addition, while dielectric loss tan δ drops all the time. The Q_m, K_p, d₃₃, tan δ and T_c of the ceramics show the optimum values of 1899, 0.55, 300 (pC/N), 0.0063 and 270 °C, respectively, at the lower sintering temperature of 1120 °C and with 0.1 wt.% ZnO addition.     

Amelioration of the hydriding and dehydriding kinetics of Mg by pulverization and the formation of Mg2Ni hydride

The addition of an oxide Fe₂O₃ is considered to increase the hydriding rate of Mg by pulverization, and the addition of Ni to increase the hydriding and dehydriding rates by the formation of Mg₂Ni hydride. The sample Mg-10 wt.% (Fe₂O₃, Ni) was prepared by grinding Mg mechanically under H₂ (reactive mechanical grinding) with nano-structured Fe₂O₃ particles and Ni. The as-milled sample absorbed 4.24 wt.% hydrogen at 593 K under 12 bar H₂ for 60 min. Its activation was accomplished after two hydriding-dehydriding cycles. The activated sample absorbed 4.05 wt.% hydrogen at 593 K, 12 bar H₂ for 60 min and desorbed 3.05 wt.% hydrogen at 593 K, 1.0 bar H₂ for 60 min. After hydriding-dehydriding cycling, Mg₂Ni is formed by the reaction of Mg with Ni, Fe₂O₃ is reduced, and a small fraction of Mg is oxidized.     

A novel method to low temperature synthesis of nanocrystalline forsterite

Nanocrystalline forsterite (Mg₂SiO₄) powder was synthesized using sucrose as a chelating agent and template material from an aqueous solution of magnesium nitrate and colloidal silica. The synthesized powders were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), simultaneous thermal analysis (STA), and scanning electron microscopy (SEM). The synthesized nano-powder had particle size smaller than 200 nm and average crystallite size of powders calcined at 800 °C for 3 h was in the range of 10-30 nm. Also the effect of addition 2 and 4 wt.% forsterite seed on nucleation temperature and crystallite size of forsterite was investigated. The presence of small amounts of Mg₂SiO₄ as seed obviously accelerated the crystallization of forsterite. According to DTA results the inceptive formation temperature of Mg₂SiO₄ without any seed was 760 °C, while this temperature for the specimen containing 4 wt.% seed was 700 °C.     

Fabrication of transparent conductive carbon nanotubes/polyurethane-urea composite films by solvent evaporation-induced self-assembly (EISA)

Transparent and conductive carbon nanotubes (CNTs)/polyurethane-urea (PUU) composite films were prepared by solvent evaporation-induced self-assembly (EISA). Pristine CNTs were treated with acids (H₂SO₄/HNO₃ = 3:1, v:v), acylated with thionyl chloride, and purified after filtration. These acylated CNTs (0.05 wt.% in dimethylformamide, DMF) were deposited onto the 3-aminopropyl triethoxysilane (APTES)-modified glass substrate by DMF EISA at 100 °C with the withdrawal rate of 3 cm/h. The CNT layers of 200–400 nm thicknesses were transferred to the PUU films by solution casting or resin transfer molding (RTM) at ambient temperature. Optical transmittances of the composite films were 60–75% at 550 nm wavelength and their sheet resistances were 5.2 × 10⁰–2.4 × 10³ kΩ/square, and which varied significantly with type of CNTs and the transferring methods of CNT layers.     

Reaction sintering fabrication of (AlN, TiN)-Al2O3 composite

The (AlN, TiN)-Al₂O₃ composites were fabricated by reaction sintering powder mixtures containing 10-30 wt.% (Al, Ti)-Al₂O₃ at 1420-1520°C in nitrogen. It was found that the densification and mechanical properties of the sintered composites depended strongly on the Al, Ti contents of the starting powder and hot pressing parameters. Reaction sintering 20 wt.% (Al, Ti)-Al₂O₃ powder in nitrogen in 1520°C for 30 min yields (AlN, TiN)-Al₂O₃ composites with the best mechanical properties, with a hardness HRA of 94.1, bending strength of 687 MPa, and fracture toughness of 6.5 MPa m^1/2. Microstructure analysis indicated that TiN is present as well dispersed particulates within a matrix of Al₂O₃. The AlN identified by XRD was not directly observed, but probably resides at the Al₂O₃ grain boundary. The fracture mode of these composites was observed to be transgranular.     

Effect of liquid-forming additives on the sintering and mechanical properties of Al2O3/3Y-TZP (30 vol.%) composite

Al₂O₃/3Y-TZP (30 vol.%) composite was pressurelessly sintered with addition of TiO₂MnO₂ and/or CaOAl₂O₃SiO₂ glass. It was found that TiO₂MnO₂ addition greatly enhanced the densification of the composite by the formation of a low-viscosity liquid at sintering temperature. In contrast, the high-viscosity liquid formed by CaOAl₂O₃SiO₂ glass improved mechanical properties because of its repressing effect on grain growth. The composite could be obtained at a temperature as low as 1400°C by co-doping with TiO₂MnO₂ and CAS glass. Bending strength of 552±64 MPa and fracture toughness of 6.03±0.22 MPa m^1/2 were obtained with a doping level of 2 wt.% TiO₂MnO₂ and 2 wt.% CAS glass.     

The influence of carbon nanotubes on the PVC glass transition temperature

The suspension poly(vinyl chloride) with the K number 70 (PVC S-70) compound was applied as a matrix of the nanocomposite, and the multi-wall carbon nanotubes (MWCNT) in the concentration range between 0.01 wt.% and 0.05 wt.% as a nanofiller. The T_g determination was realized by means of DMTA, dielectric losses measurements and DSC measurements. In all cases the PVC matrix revealed lower T_g comparing with corresponding composites with CNTs, and a clear relationship between the frequency, CNT contain and the T_g was found. With an increase of the charging frequency an increase of T_g of about 3 °C by DMTA measurements, realized by frequencies f = 1 Hz and f = 10 Hz, and of 9 °C by f = 1000 Hz, was noted. Independent on the frequency a maximum of the T_g increase was observed by the CNT concentration of about 0.01–0.02 wt.%.     

Microwave dielectric properties and microstructures of CuO- and ZnO-doped LaAlO3 ceramics

The microwave dielectric properties and the microstructures of 0.25 wt.% CuO-doped LaAlO₃ ceramics with ZnO additions have been investigated. The sintered LaAlO₃ ceramics are characterized by X-ray diffraction spectra and scanning electron microscopy (SEM). Tremendous reduction in sintering temperature can be achieved with the addition of sintering aids CuO and ZnO. The ceramic samples show that dielectric constants (ε_r) of 22−24 and Q×f values of 33,000−57,000 (at 9.7 GHz) can be obtained at low sintering temperatures 1340−1460°C. The temperature coefficient of resonant frequency varies from −24 to −48 ppm/°C. At the level of 0.25 wt.% CuO and 1 wt.% ZnO additions, LaAlO₃ ceramics possesses a dielectric constant (ε_r) of 23.4, a Q×f value of 57,000 (at 9.7 GHz) and a τ_f value of −38 ppm/°C at 1400°C for 2 h.     

Role of zirconia filler on friction and dry sliding wear behaviour of bismaleimide nanocomposites

This paper discusses the friction and dry sliding wear behaviour of nano-zirconia (nano-ZrO₂) filled bismleimide (BMI) composites. Nano-ZrO₂ filled BMI composites, containing 0.5, 1, 5 and 10 wt.% were prepared using high shear mixer. The influence of these particles on the microhardness, friction and dry sliding wear behaviour were measured with microhardness tester and pin-on-disc wear apparatus. The experimental results indicated that the frictional coefficient and specific wear rate of BMI can be reduced at rather low concentration of nano-ZrO₂. The lowest specific wear rate of 4 × 10⁻⁶ mm³/Nm was observed for 5 wt.% nano-ZrO₂ filled composite which is decreased by 78% as compared to the neat BMI. The incorporation of nano-ZrO₂ particles leads to an increased hardness of BMI and wear performance of the composites shows good correlation with the hardness up to 5 wt.% of filler loading. The results have been supplemented with scanning electron micrographs to help understand the possible wear mechanisms.     

Microstructures and dielectric properties of Ba0.5Sr0.5TiO3–Zn2TiO4 composite ceramics with low sintering temperature for tunable device applications

Ba_0.5Sr_0.5TiO₃–Zn₂TiO₄ composite ceramics with low dielectric constant and high tunability are fabricated at a relatively low sintering temperature of 1200 °C via the conventional solid-state reaction route. Zn₂TiO₄ and Ba_0.5Sr_0.5TiO₃ can be friendly coexistent in the composite material system. The dielectric constant is tailored from 2500 to 83 by manipulating the addition of Zn₂TiO₄ content from 0 wt.% to 80 wt.% weight ratio. The dielectric loss still keeps around 0.002 and the tunability is 10.3% under a DC-applied electric field of 30 kV/cm at 10 kHz for the 80 wt.% Zn₂TiO₄ added Ba_0.5Sr_0.5TiO₃ composite ceramics. These composite ceramics are promising candidates for multilayer low-temperature co-fired ceramics (LTCC) and potential tunable devices applications.     

Corrosion resistance enhancement of Ni–P electroless coatings by incorporation of nano-SiO2 particles

Composite coatings were prepared using hypophosphite reduced electroless nickel bath containing 7 g/L SiO₂ nano-particles at pH 4.6 ± 0.2 and temperature 90 ± 2 °C. Deposition rate for SiO₂ nano-composite coatings was 10–12 μm/h. The amount of SiO₂ nano-particles co-deposited in the Ni–P matrix was around 2 wt.%. The analyzes of coating compositions, carried out by Energy Dispersive Analysis of X-ray (EDAX), showed that plain Ni–P and Ni–P/nano-SiO₂ deposits contained around 8 wt.% phosphorus. The X-ray diffraction (XRD) pattern of Ni–P/nano-SiO₂ coating was very similar to that of plain electroless Ni–P coating, whose structure was also amorphous.     

Improved microwave dielectric properties of B2O3-doped Nd(Co1/2Ti1/2)O3 ceramics with near zero temperature coefficient of resonant frequency

The microwave dielectric properties and the microstructures of Nd(Co_1/2Ti_1/2)O₃ ceramics prepared by conventional solid-state route have been studied. The prepared Nd(Co_1/2Ti_1/2)O₃ exhibited a mixture of Co and Ti showing 1:1 order in the B-site. It is found that low-level doping of B₂O₃ (up to 0.75 wt.%) can significantly improve the density and dielectric properties of Nd(Co_1/2Ti_1/2)O₃ ceramics. Nd(Co_1/2Ti_1/2)O₃ ceramics with additives could be sintered to a theoretical density higher than 98.5% at 1320 °C. Second phases were not observed at the level of 0.25-0.75 wt.% B₂O₃ addition. The temperature coefficient of resonant frequency (τ_f) was not significantly affected, while the dielectric constants (?_r) and the unloaded quality factors Q were effectively promoted by B₂O₃ addition. At 1320 °C/4 h, Nd(Co_1/2Ti_1/2)O₃ ceramics with 0.75 wt.% B₂O₃ addition possesses a dielectric constant (?_r) of 27.2, a Q × f value of 153,000 GHz (at 9 GHz) and a temperature coefficient of resonant frequency (τ_f) of 0 ppm/°C. The B₂O₃-doped Nd(Co_1/2Ti_1/2)O₃ ceramics can find applications in microwave devices requiring low sintering temperature.     

Synthesis and characterization of titanium-45S5 Bioglass nanocomposites

Titanium-45S5 Bioglass nanocomposites were synthesized by the combination of mechanical alloying and powder metallurgy process. The structure, mechanical and corrosion properties of these materials were investigated. Microhardness test showed that the obtained material exhibits Vicker’s microhardness as high as 770 HV_0.2 for Ti-20 wt.% 45S5 Bioglass, which is more than three times higher than that of a conventional microcrystalline titanium (225 HV_0.2). Additionally, titanium-10 wt.% of 45S5 Bioglass nanocomposites (i_c = 1.20 × 10⁻⁷ A/cm², E_c = −0.42 V vs. SCE) were more corrosion resistant than microcrystalline titanium (i_c = 2.27 × 10⁻⁶ A/cm², E_c = −0.36 V vs. SCE). In vitro biocompatibility of these materials was evaluated and compared with a conventional microcrystalline titanium, where normal human osteoblast (NHOst) cells from Cambrex (CC-2538) were cultured on the disks of the materials and cell growth was examined. The morphology of the cell cultures obtained on Ti-10 wt.% 45S5 Bioglass nanocomposite was similar to those obtained on the microcrystalline titanium. Mechanical alloying and powder metallurgy process for the fabrication of titanium-45S5 Bioglass nanocomposites with a unique microstructure, higher hardness, lower Young’s modulus and better corrosion resistance, in comparison to microcrystalline titanium, were developed. On the other hand, Ti-10 wt.% 45S5 Bioglass composites posses higher fracture toughness compared to 45S5 Bioglass. The proper modification of chemical composition and microstructure of Ti-bioceramic nanocomposites can expand the use of titanium in the biomedical fields.