Concrete Beams Strengthened with Prestressed Near Surface Mounted CFRP

Retrofitting concrete structures with fiber reinforced polymer (FRP) has today grown to be a widely used method throughout most parts of the world. The main reason for this is that it is possible to obtain a good strengthening effect with a relatively small work effort. It is also possible to carry out strengthening work without changing the appearance or dimensions of the structure. Nevertheless, when strengthening a structure with external FRP, it is often not possible to make full use of the FRP. The reason for this depends mainly on the fact that a strain distribution exists over the section due to dead load or other loads that cannot be removed during strengthening. This implies that steel yielding in the reinforcement may already be occurring in the service limit state or that compressive failure in the concrete is occurring. By prestressing, a higher utilization of the FRP material is made possible. It is extremely important to ensure that, if external prestressing is used, the force is properly transferred to the structure. Most of the research conducted with prestressing carbon fiber reinforced polymer (CFRP) for strengthening has been on surface bonded laminates. However, this paper presents research on prestressed CFRP quadratic rods bonded in sawed grooves in the concrete cover. This method has proven to be an advantageous means of bonding CFRP to concrete, and in comparison to surface bonded laminates, the shear and normal stress between the CFRP and the concrete are more efficiently transferred to the structure. In the presented test, no mechanical device has been used to maintain the prestress during testing, which means that the adhesive must transfer all shear stresses to the concrete. Fifteen beams with a length of 4?m have been tested. The tests show that the prestressed beams exhibited a higher first-crack load as well as a higher steel-yielding load as compared to nonprestressed strengthened beams. The ultimate load at failure was also higher, as compared to nonprestressed beams, but in relation not as large as for the cracking and yielding. In addition, the beams strengthened with prestressed FRP had a smaller midpoint deflection. All strengthened beams failed due to fiber rupture of the FRP.     

RC Slabs Strengthened with Prestressed and Gradually Anchored CFRP Strips under Monotonic and Cyclic Loading

This paper presents the test results of reinforced concrete slabs strengthened with prestressed and gradually anchored carbon fiber–reinforced polymer (CFRP) strips under monotonic and cyclic loading. To take full advantage of the externally bonded CFRP technique, it is beneficial to apply the laminates in a prestressed state, which relieves the stress in the steel reinforcement and reduces crack widths and deflection. The aim of the monotonic tests was to determine the strengthening efficiency of the new prestressing technique and to investigate serviceability and ultimate states. The cyclic tests were performed to identify the fatigue behavior of the strengthened slabs and to investigate the influence of long-term cyclic loading and elevated temperature on the bond properties of the prestressed CFRP laminates and the ductility and flexural strength of the strengthened slabs. A nonlinear analytical model of reinforced concrete members strengthened with passive and prestressed CFRP strips under static loading is proposed in the paper. A comparison of the experimental and predicted results reveals an excellent agreement in the full range of loading.     

Prestressed FRP Sheets for Poststrengthening Reinforced Concrete Beams

Four large-scale reinforced concrete beams were constructed and tested to investigate the effectiveness of external poststrengthening with prestressed fiber reinforced polymer (FRP) sheets. One of the beams served as a control specimen, another was strengthened with nonprestressed carbon FRP sheets, and the remaining two were strengthened with prestressed carbon FRP sheets. Presented is a method of prestressing multiple layers of the carbon fiber sheets during the application process and the experimental and analytical behavior of the beams under quasi-static loading. Comparisons are made between the control beam, the beam reinforced with nonprestressed carbon FRP sheets, and the beams strengthened with prestressed sheets. Serviceability and ultimate conditions are considered in the theoretical prediction of beam behavior, including the effects of multiple layer prestressing and external loading. The bonding of prestressed FRP sheets to the tensile face of concrete beams improved both the serviceability and the ultimate behavior of the reinforced concrete beams.     

Prestressed Carbon Fiber Reinforced Polymer Sheets for Strengthening Concrete Beams at Room and Low Temperatures

A technique for strengthening damaged concrete beams using prestressed carbon fiber reinforced polymer (CFRP) sheets was developed at Queen’s University and the Royal Military College of Canada. As part of this study, an anchorage system was developed to directly prestress the CFRP sheets by jacking and reacting against the strengthened concrete beam itself. The feasibility and effectiveness of using bonded prestressed CFRP sheets to strengthen precracked concrete beams at both room (+22°C,+72°F) and low (?28°C,?20°F) temperatures have been investigated experimentally. Materials and prestress changes due to temperature variations that would affect and cause changes in flexural behavior were studied. The strengthened beams showed significant increases in flexural stiffness and ultimate capacity as compared to the control-unstrengthened beams. The flexural behavior of the strengthened beams was not adversely affected by short-term exposure to reduced temperature (?28°C,?20°F). In addition to the experimental investigation, analytical models were developed to predict the overall flexural behavior of the strengthened beams during prestressing of the CFRP sheets and under external loading at both room and low temperatures. The model accurately predicted the flexural beam behavior. Improved serviceability behavior and higher strength were predicted for beams strengthened with the bonded prestressed CFRP sheets.     

Semianalytical Modeling of Concrete Beams Rehabilitated with Externally Prestressed Composites

This study attempts to develop a semianalytical model for the mechanical behavior of reinforced concrete (RC) beams rehabilitated with externally prestressed carbon fiber-reinforced polymers (CFRP) laminates. The main significance of this study is the model of the process of degradation of RC beams until failure and its recovery through externally prestressed CFRP. Experiments have been carried out to observe the load–deflection behavior of fresh RC beams until the load resistance of the beam is exhausted. The beams have been rehabilitated with external CFRP laminates with varying levels of prestress. The rehabilitated beams have been reloaded until failure. The load–deflection behavior of the fresh and rehabilitated beams has been compared. A model for the load–deflection behavior of the fresh and rehabilitated beam has been proposed. The main import of the model is that it incorporates the effect of confinement of concrete. The model shows very good agreement with the experimental results.     

Long-Term Deflection and Cracking Behavior of Concrete Beams Prestressed with Carbon Fiber-Reinforced Polymer Tendons

This paper discusses the experimental result on the long-term deflection and cracking behavior of concrete beams prestressed with carbon fiber-reinforced polymer (CFRP) tendons, under sustained long-term service load, including cracked and uncracked sections. Six full-scale beams were cast and tested. The experimental parameters included the level of prestress, the level of sustained service loading, and concrete strengths. The experimental results showed that the performance of concrete beams prestressed with CFRP tendons meets the serviceability criteria in terms of deflection and cracking. The test results also showed that the long-term performance of concrete beams prestressed with CFRP tendons was comparable to those prestressed with steel tendons. Furthermore, the test results showed that with the increase of concrete strength, the serviceability performance also improved with concrete beams prestressed with CFRP tendons.     

Behavior of Prestressed Concrete Strengthened with Various CFRP Systems Subjected to Fatigue Loading

Many prestressed concrete bridges are in need of upgrades to increase their posted capacities. The use of carbon fiber-reinforced polymer (CFRP) materials is gaining credibility as a strengthening option for reinforced concrete, yet few studies have been undertaken to determine their effectiveness for strengthening prestressed concrete. The effect of the CFRP strengthening on the induced fatigue stress ratio in the prestressing strand during service loading conditions is not well defined. This paper explores the fatigue behavior of prestressed concrete bridge girders strengthened with CFRP through examining the behavior of seven decommissioned 9.14?m (30?ft) girders strengthened with various CFRP systems including near-surface-mounted bars and strips, and externally bonded strips and sheets. Various levels of strengthening, prestressing configurations, and fatigue loading range are examined. The experimental results are used to provide recommendations on the effectiveness of each strengthening configuration. Test results show that CFRP strengthening can reduce crack widths, crack spacing, and the induced stress ratio in the prestressing strands under service loading conditions. It is recommended to keep the prestressing strand stress ratio under the increased service loading below the value of 5% for straight prestressing strands, and 3% for harped prestressing strands. A design example is presented to illustrate the proposed design guidelines in determining the level of CFRP strengthening. The design considers the behavior of the strengthened girder at various service and ultimate limit states.     

Flexural Behavior of Continuous GFRP Reinforced Concrete Beams

The results of testing two simply and three continuously supported concrete beams reinforced with glass fiber-reinforced polymer (GFRP) bars are presented. The amount of GFRP reinforcement was the main parameter investigated. Over and under GFRP reinforcements were applied for the simply supported concrete beams. Three different GFRP reinforcement combinations of over and under reinforcement ratios were used for the top and bottom layers of the continuous concrete beams tested. A concrete continuous beam reinforced with steel bars was also tested for comparison purposes. The experimental results revealed that over-reinforcing the bottom layer of either the simply or continuously supported GFRP beams is a key factor in controlling the width and propagation of cracks, enhancing the load capacity, and reducing the deflection of such beams. Comparisons between experimental results and those obtained from simplified methods proposed by the ACI 440 Committee show that ACI 440.1R-06 equations can reasonably predict the load capacity and deflection of the simply and continuously supported GFRP reinforced concrete beams tested.     

Shear Strengthening of Reinforced Concrete Deep Beams Using Carbon Fiber Reinforced Polymer Laminates

For reinforced concrete beams with the same shear and flexural reinforcements, shear failure is most likely to occur in deep beams rather than in regular beams. Thus, retrofitting of deep beams with shear deficiencies is of great importance. Externally bonded reinforcement such as carbon fiber reinforced polymer (CFRP) provides an excellent solution in these situations. In order to investigate the shear behavior of deep beams with externally bonded CFRP shear reinforcement, 16 deep beams without steel shear reinforcement were cast at the concrete laboratory of New Jersey Institute of Technology. After the beams were kept in the curing room for 28 days, carbon fiber strips and fabrics were applied outside of the beams at various orientations with respect to the axis of the beam. All beams were tested on a 979?kN (220?kip) MTS testing machine. Results of test demonstrate the feasibility of using externally applied, epoxy-bonded CFRP system to restore or increase the shear capacity of deep beams. The CFRP system can significantly increase the serviceability, ductility, and ultimate shear strength of a concrete beam, thus restoring deep beam shear strength using CFRP is a highly effective technique. An analysis and design method for shear strengthening of deep beams using externally bonded CFRP has also been proposed as well.     

Effect of Partial Unbonding on Prestressed Near-Surface-Mounted CFRP-Strengthened Concrete T-Beams

The flexural behavior of RC T-beams strengthened with prestressed near-surface-mounted (NSM) carbon fiber-reinforced-polymer (CFRP) reinforcement was investigated. The specific objective was to study the effect of partial unbonding of the CFRP reinforcement on the beam flexural behavior to increase the deformability. A total of eight RC T-beams were tested under four-point monotonic loading. The main variables were the level of prestressing force in the CFRP bars and the unbonded length at the midspan of the beam. The test results showed that all of the prestressed strengthened beams effectively improved the ultimate load-carrying capacity and the serviceability performance compared to the unstrengthened beam. The partially bonded prestressed beams exhibited an enhancement of the deformability compared to the fully bonded beams while minimizing the reduction of the load-carrying capacity. Partial unbonding was more effective to improve the deformability at higher levels of prestressing force. The general behavior of the partially bonded beams was reasonably well predicted by an analytical model developed previously by the writers.     

Flexural Fatigue Behavior of Reinforced Concrete Beams Strengthened with FRP Fabric and Precured Laminate Systems

Rehabilitation of existing structures with carbon fiber reinforced polymers (CFRP) has been growing in popularity because they offer resistance to corrosion and a high stiffness-to-weight ratio. This paper presents the flexural strengthening of seven reinforced concrete (RC) beams with two FRP systems. Two beams were maintained as unstrengthened control samples. Three of the RC beams were strengthened with CFRP fabrics, whereas the remaining two were strengthened using FRP precured laminates. Glass fiber anchor spikes were applied in one of the CFRP fabric strengthened beams. One of the FRP precured laminate strengthened beams was bonded with epoxy adhesive and the other one was attached by using mechanical fasteners. Five of the beams were tested under fatigue loading for two million cycles. All of the beams survived fatigue testing. The results showed that use of anchor spikes in fabric strengthening increase ultimate strength, and mechanical fasteners can be an alternative to epoxy bonded precured laminate systems.     

Theoretical Study on Short-Term and Long-Term Deflections of Fiber Reinforced Polymer Prestressed Concrete Beams

This paper presents the methods for predicting the short-term and time-dependent deflections of fully or partially prestressed concrete beams with fiber reinforced polymer (FRP) tendons under sustained bending moment and axial force. The age-adjusted effective modulus method is used to model the creep behavior in the concrete and the relaxation in the FRP prestressing tendons. A tension-stiffening model is proposed to evaluate the stiffness of the section after cracking. The analytical values are compared to the test results and it is found that the analytical values are in good agreement with the experimental results.     

Repair of Slab–Column Connections Using Epoxy and Carbon Fiber Reinforced Polymer

Repair, strengthening, and retrofit of reinforced and prestressed concrete members have become increasingly important issues as the World’s infrastructure deteriorates with time. Buildings and bridges are often in need of repair or strengthening to accommodate larger live loads as traffic and building occupancies change. In addition, inadequate design and detailing for seismic and other severe natural events has resulted in considerable structural damage and loss of life, particularly in reinforced concrete buildings. Numerous buildings and bridges suffer damage during such events and need to be repaired. The use of carbon fiber reinforced polymer (CFRP) composite fabric bonded to the surface of concrete members is comparatively simple, quick and virtually unnoticeable after installation. The use of composites has become routine for increasing both the flexural and shear capacities of reinforced and prestressed concrete beams. Earthquake retrofit of bridge and building structures has relied increasingly on composite wrapping of columns, beams and joints to provide confinement and increase ductility. This paper presents the results of cyclic testing of three large-scale reinforced concrete slab–column connections. Each of the specimens was a half-scale model of an interior slab–column connection common to flat-slab buildings. The specimens were reinforced according to ACI-318 code requirements and included slab shear reinforcement. While supporting a slab gravity load equivalent to dead load plus 30% of the live load, the specimens were subjected to an increasing cyclic lateral loading protocol up to 5% lateral drift. The specimens were subjected to the same loading protocol after they were repaired with epoxy crack sealers and CFRP sheet on the surfaces of the slab. Repair with epoxy and CFRP on the top surface of the slab was able to restore both initial stiffness and ultimate strength of the original specimen.     

Mechanism of Bond Behavior of Concrete Beams Strengthened with Near-Surface-Mounted CFRP Rods

Bond tests were conducted on concrete beams strengthened with near-surface-mounted (NSM) nonprestressed and prestressed carbon fiber-reinforced polymer (CFRP) rods under static loading. In the NSM technique, the CFRP rods are placed inside precut grooves and bonded to the concrete with epoxy adhesive. Six concrete beams were tested. The test variables included presence of internal tension steel reinforcement (unreinforced and reinforced), use of NSM CFRP strengthening (nonprestressed and prestressed), and type of CFRP rod (spirally wound and sand blasted). The beams were tested statically in four-point bending. Based on the test results, the transfer length for the prestressed CFRP rod in epoxied groove was 150 and 210 mm for the sand blasted and spirally wound rods, respectively. The main failure mode was debonding between the CFRP rod and the epoxy that starts at sections close to the midspan then, as the load increases, it propagates toward the supports. At failure, the beams strengthened with a given rod type showed the same CFRP strain at sections close to the support (29% of ultimate strain for spirally wound bars and 39% of ultimate strain for sand blasted bars). A cracked section analysis was carried out and compared well with the measured results.     

Flexural Behavior and Deformability of Fiber Reinforced Polymer Prestressed Concrete Beams

After a brief review of the ductility and deformability indices currently used in the design of concrete beams reinforced or prestressed with steel or fiber reinforced polymer (FRP) tendons, a new definition of a deformability index (factor) for prestressed concrete beams is proposed. The new factor is defined in terms of both a deflection factor and a strength factor. The deflection factor is the ratio of the deflection at failure to the deflection at first cracking, while the strength factor is the ratio of the ultimate moment (or load) to the cracking moment (or load). The proposed deformability factor is verified not only by test results obtained by the writer, but also by other test results available in the literature and it appears to be a suitable measurement of the deformability of concrete beams prestressed with either FRP tendons or steel tendons.     

Fatigue Performance of Tension Steel Plates Strengthened with Prestressed CFRP Laminates

An experimental and analytical study was conducted to investigate the fatigue behavior of tension steel plates strengthened with prestressed carbon-fiber-reinforced polymer (CFRP) laminates. A simple fracture mechanics model was proposed to predict the fatigue life of reinforced specimens. Double-edge-notched specimens were precracked by fatigue loading and then strengthened by CFRP laminates at different prestressing levels. The effects of the applied stress range, CFRP stiffness, and prestressing level on the crack growth were investigated. Experimental results show that the increase of the prestressing level extends the fatigue life of a damaged steel plate to a large amount. The CFRP with the highest prestressing level performed best, prolonging fatigue life by as much as four times under 25% higher fatigue loading. Theoretically, predicted results were in a reasonable agreement with the experimental results. A parametric analysis was also performed to investigate the effects of the applied stress range and the prestressing level on the debonding behavior of the adhesive and on the secondary crack propagation.     

Numerical Optimization of a Compact and Reusable Pretensioning Anchorage System for CFRP Tendons

Efficient use of pultruded carbon fiber–reinforced plastic profiles (CFRP tendons) to prestress high-performance concrete (HPC) highly depends on the performance of the anchorage system and on material choice. For current applications, a prestressing degree of approximately 40% of the CFRP material strength is utilized in pretensioned concrete elements. A higher prestress implicates lower costs of fully prestressed concrete elements. The present project aimed to optimize the design of a removable and reusable pretensioning anchorage system for sand-coated CFRP rods. The optimized design was achieved by means of finite-element calculations in which parametric studies were complemented with extensive experimental work for validation. Analytical results demonstrated a reduction up to 25% for the relevant stress peaks in the tendons. The static rupture load under laboratory conditions increased by 25%, and the pretensioning level on-site could be increased by 50%. This improvement in production efficiency can be explained by easier applicability of the new system, i.e., failure tolerant assembly and prestressing process.     

Long-Term Behavior of Prestressed Old-New Concrete Composite Beams

This paper presents both theoretical and experimental studies of the long-term behavior of prestressed old-new concrete composite beams under sustained loads. General differential equations governing the relationship between the incremental deflection and incremental internal forces of the composite beams were deduced in the theoretical study. Closed-form solutions for simply supported composite beams were obtained and validated using test results reported in previous literature on steel-concrete composite beams. The experimental investigation consisted of static long-term load tests carried out on four prestressed old-new concrete composite beams. The behavior of the old-to-new concrete interface, time-dependent deflections, concrete strains, and prestress losses was carefully observed over 260?days. The long-term test program showed that the midspan deflections and concrete strains increased with time because of creep and shrinkage of the new prestressed concrete. The slip strains at the old-to-new concrete interface were found to be relatively small, indicating that the interface bond was sound enough to prevent slip and that the prestressing loads were effectively transferred to the old concrete. The proposed theoretical models predicted the long-term behavior of the prestressed old-new concrete composite beams with an acceptable degree of accuracy.     

Experimental Investigation of Bonded Fiber Reinforced Polymer-Concrete Joints under Cyclic Loading

The strengthening of reinforced concrete structures by means of externally bonded fiber reinforced polymers (FRPs) is becoming an attractive technique for upgrading existing structures. Although previous laboratory investigations have shown that the bending capacities of beams can be increased considerably with this strengthening technique, premature failure by debonding of the FRP reinforcement can often limit its effectiveness. To gain insight into debonding phenomena, various experimental and analytical investigations of the behavior of bonded FRP-to-concrete joints have been carried out. However, such studies have generally been limited to monotonic (“static”) loading conditions. In this paper, we present results from an experimental investigation of bonded FRP-to-concrete joints under cyclic loading. First, we describe the experimental setup and test parameters. Next experimental results for the effects of cyclic loading on slip at the FRP–concrete interface, crack opening, and strain profiles along the bonded FRP joint are presented and discussed. A power-law expression for the so-called “S–N” curves (cyclic stress ranges versus numbers of cycles to failure) is proposed, and the parameters in this expression are determined from the experimental data. The influence of various parameters such as bond length, bond width, and cyclic bond stress levels on fatigue behavior are discussed.     

Strength-Fatigue Behavior of Fiber Reinforced Polymer Strengthened Prestressed Concrete T-Beams

Strengthening concrete girders with fiber-reinforced polymers (FRP) is becoming an increasingly common practice as more research investigations are favorably qualifying the technique. However, important behavioral aspects, such as fatigue in prestressed concrete beams, are yet to be adequately evaluated. An experimental program was conducted to test five pretensioned, prestressed concrete T beams designed for specific prestressing strand stress ranges under live-load conditions. The experimental testing consisted of precracking the beams, strengthening them with carbon FRP, and mechanically loading them to study the effect of increasing the live load on strand fatigue. The beams were either loaded monotonically to ultimate capacity or cyclically fatigued and then loaded monotonically to failure. All the beams were monotonically loaded past their cracking moment at midspan prior to strengthening, to simulate girders in the field. Beam 1 was tested as a control specimen under static loading up to failure. Beams 2 and 3 were strengthened with carbon FRP to have a design stress range of 124 MPa (18 ksi) under service load condition. Beams 4 and 5 were strengthened to have a higher stress range of 248 MPa (36 ksi). For all the strengthened beams, the failure mode observed was FRP rupture. The results favorably qualify the application of FRP strengthening to increase the live load of concrete beams prestressed with straight strands.