Optimum process and energy density analysis of canola oil biodiesel synthesis

Biodiesel has been recommended as an environmentally benign alternative fuel because it emits a comparatively small amount of air pollutants. Biodiesel can be processed from canola oil, which has a low liquefaction temperature owing to its high unsaturated fatty acid content, which also limits its engine-clogging effects. In this study, optimum conditions such as the amount of methanol, the alkali catalyst, and the reaction temperature were determined for production of biodiesel from canola oil. A maximum biodiesel yield was shown at an oil/methanol mole ratio of 1:6. The optimum amount of catalyst was 1 wt% of potassium hydroxide. The biodiesel yield and the methyl ester content were high when the reaction temperature was 55 °C. The consolute temperature for determining the maximum biodiesel yield was proposed in consideration of the boiling point of methanol. The energy density was analyzed for the final products of biodiesel in comparison to the raw canola oil and other plant oil based biodiesels.     

An experimental investigation of biodiesel synthesis from waste canola oil using supercritical methanol

Synthesis of biodiesel from waste canola oil using supercritical methanol is investigated under relatively moderate reaction conditions (240–270 °C/10 MPa) with residence time of 15–45 min and methanol to oil weight ratio of 1:1, 1.5:1 or 2:1. The effects of reaction conditions on the biodiesel yield were studied using design of experiments (DOE). The results showed that reaction time, temperature, and their interaction were the most significant factors on the yield. The highest biodiesel yield of 102% was achieved at 270 °C, 10 MPa, and methanol/oil weight ratio of 2 for 45 min reaction time. The GC–MS analysis of the reaction products showed that the by-product, glycerol, further reacted with methanol, generating methyl ethers of glycerol. Further confirmation of this side reaction was obtained by reacting glycerol and methanol at 270 °C/10 MPa for 15, 30, and 45 min. The experimental results showed these reactions could positively affect the overall biodiesel yield by providing oxygenated compounds such as 3-methoxy-1,2-propanediol, dimethoxymethane, and 2,2-dimethoxypropane as well as methyl palmitate and methyl oleate.     

Synthesis of biodiesel from soybean oil and methanol catalyzed by zeolite beta modified with La3+

La/zeolite beta was prepared by an ion exchange method and used to synthesize the biodiesel (fatty acid methyl esters, FAME). The La(NO₃)₃ was applied as the ion exchange precursor to incorporate La ion into zeolite beta. The composition of the zeolite beta before and after ion exchange was analyzed by the SEM microphotographs and EDS spectrograms, the Brønsted and Lewis acid sites were investigated by FTIR imaging. The transesterification was carried out in a batch reactor and the composition of the FAME product was determined by a potassium hydroxide saponification method. The syntheses conditions with respect to catalytic activities have been optimized individually. Results of the experiment showed that La/zeolite beta shows higher conversion and stability than zeolite beta for the production of biodiesel, which may be correlated to the higher quantity of external Brønsted acid sites available for the reactants. The product consists of a mixture of monoalkyl esters primarily, and when the methanol/ soybean oil molar ratio was 14.5, reaction temperature at 333 K, reaction time 4 h and catalyst/soybean oil mass ratio of 0.011, the conversion of triglyceride 48.9 wt% was obtained from this optimal reaction condition.     

Optimization of fish-oil-based biodiesel synthesis

In this study, the optimum conditions (methanol/oil mole ratio, temperature, and so on) for producing biodiesel with fish oil (menhaden oil) were established. The length of the carbon chain of fish oil is frequently greater than that of general vegetable oils. Therefore, the use of fish-oil based biodiesel with larger cetane number may improve diesel engine performance and result in a reduction of pollutant emissions. The optimum conditions of the manufacture of biodiesel with menhaden oil were reaction time of 120 min, reaction temperature of 55 °C, methanol/fish oil molar ratio of 12, and alkaline catalyst content of 2.0 wt%. In the performance evaluation of the biodiesel produced, the acid value (0.20 mg KOH/g), kinematic viscosity (4.60 cSt at 40 °C), and higher heating value (42.1 MJ/k) biodiesel quality standards were suitable.     

KOH/bentonite catalysts for transesterification of palm oil to biodiesel

A potential application of KOH/bentonite as a catalyst for biodiesel production was studied. A series of KOH/bentonite catalysts was prepared by impregnation of bentonite from Pacitan with potassium hydroxide. The ratios between KOH and bentonite were 1:20, 1:10, 1:5, 1:4, 1:3, and 1:2. The characterization of KOH/bentonite and natural bentonite was conducted by nitrogen adsorption and XRD analysis. The effects of various reaction variables on the yield of biodiesel were investigated. The highest yield of biodiesel over KOH/bentonite catalyst was 90.70 ± 2.47%. It was obtained at KOH/bentonite 1:4, reaction time of 3 h, 3% catalyst, methanol to oil ratio of 6, and the reaction temperature at 60 °C.     

Synthesis of biodiesel from edible,non-edible and waste cooking oils via supercritical methyl acetate transesterification

The use of methyl acetate instead of methanol for supercritical synthesis of glycerol-free biodiesel from vegetable oils is a new process and its study is very limited in the literature. In this work, it has been tested for the first time on three edible and non-edible oils with different fatty acid composition. The process was also applied to waste oil with higher free fatty acid (FFA) content. The results demonstrate that the oil composition does not significantly influence the biodiesel yield.The influence of temperature, pressure and molar ratio of reactants was studied. All the oils achieved complete conversion after 50 min at 345 °C, 20 MPa with methyl acetate:oil molar ratio equal to 42:1. The obtained data also allowed calculating the apparent rate coefficients and activation energies.Eventually, some new information on the process was obtained. Thermal degradation of triacetin, which substitutes glycerol as the by-product of the transesterification reaction, was observed. Some indicative experiments were performed to understand the role of the acetic acid produced by FFA esterification.     

Enzymatic production of biodiesel from Pistacia chinensis bge seed oil using immobilized lipase

Biodiesel fuel from renewable non-edible woody plant oils has recently attracted more attention due to its environmental benefits and the reduced costs of raw materials. This study investigated the enzymatic transesterification of Pistacia chinensis bge seed oil (PCO) with methanol. The recombinant Rhizopus oryzae lipases (ROL) immobilized on macroporous resin and anion exchange resin, named as MI-ROL and AI-ROL, respectively, were used as biocatalysts. The transesterification reaction catalyzed by the immobilized lipase was investigated in a solvent-free system. The highest biodiesel yields of 92% and 94% were achieved under the optimum conditions (enzyme dosage 25 IU_AI-ROL/g PCO or 7 IU_MI-ROL/g PCO, methanol to oil molar ratio 5:1, water content 20% by weight of oil, temperature 37 °C, and reaction time 60 h). There was no obvious loss in the yield of biodiesel after being consecutively used for five cycles in the transesterification reactions using AI-ROL, while the yield of biodiesel remained above 60% after the MI-ROL was repeatedly used for four cycles.     

Intensified production of biodiesel using a spinning disk reactor

This work achieves continuous transesterification of soybean oil and methanol in a spinning disk reactor. The effects of the methanol-to-oil molar ratio, catalyst type, catalyst concentration, reaction temperature, flow rate, and rotational speed were investigated. Optimal yield of 96.9% was obtained with a residence time of 2–3 s at a molar ratio of 6, potassium hydroxide concentration of 1.5 wt%, temperature of 60 °C, flow rate of 773 mL/min, and rotational speed of 2400 rpm. The production rate of 1.86 mol/min was high compared to that of other reactors for continuous transesterification process, indicating that a spinning disk reactor is a promising alternative method for continuous biodiesel production.     

Transesterification of palm oil with methanol in a reactive distillation column

The higher feedstock and processing costs for biodiesel production can be reduced by applying reactive distillation (RD) in transesterification process. The effects of reboiler temperature, amount of KOH catalyst, methanol to oil molar ratio and residence time on the methyl ester purity were determined by using a simple laboratory-scale RD packed column. The results indicated that from the empty column, the system reached the steady state in 8 h. Too high reboiler temperature and the amount of catalyst introduce more soap from saponification in the process. The optimal operating condition is at a reboiler temperature 90 °C, a methanol to oil molar ratio of 4.5:1.0, KOH of 1 wt.% respect to oil and 5 min of residence time in the column. This condition requires the fresh feed methanol 25% lower than in the conventional process and produces 92.27% methyl ester purity. Therefore this RD column can be applied in small or medium biodiesel enterprise.     

Biodiesel production from highly unsaturated feedstock via simultaneous transesterification and partial hydrogenation in supercritical methanol

In this study, a supercritical one-pot process combining transesterification and partial hydrogenation was proposed to test its technical feasibility. Simultaneous transesterification of soybean oil and partial hydrogenation of polyunsaturated compounds over Cu catalyst in supercritical methanol was performed at 320 °C and 20 MPa. Hydrogenation proceeded simultaneously during the transesterification of soybean oil in supercritical methanol, and hydrogenation occurred during the reaction despite the absence of hydrogen gas. The polyunsaturated methyl esters obtained in the biodiesel were mainly converted to monounsaturated methyl esters by partial hydrogenation. Key properties of the partially hydrogenated methyl esters were improved and complied with standard specifications for biodiesel.     

Palm oil transesterification in sub- and supercritical methanol with heterogeneous base catalyst

An environmentally benign process for the production of methyl ester using γ-alumina supported heterogeneous base catalyst in sub- and supercritical methanol has been developed. The production of methyl ester in refluxed methanol conventionally utilized double promoted γ-alumina heterogeneous base catalyst (CaO/KI/γ-alumina); however, this process requires a large amount of catalyst and a long reaction time to produce a high yield of methyl ester. This study carries out methyl ester production in sub- and supercritical methanol with the introduction of an optimized catalyst used in the previous work for the purpose of improving the process and enhancing efficiency. CaO/KI/γ-Al₂O₃ catalyst was prepared by precipitation and impregnation methods. The effects of catalyst amount, reaction temperature, reaction time, and the ratio of oil to methanol on the yield of biodiesel ester were studied. The reaction was carried out in a batch reactor (8.8 ml capacity, stainless steel, AKICO, Japan). Results show that the use of CaO/KI/γ-Al₂O₃ catalyst effectively reduces both reaction time and required catalyst amount. The optimum process conditions were at a temperature of 290 °C, ratio of oil to methanol of 1:24, and a catalyst amount of 3% over 60 min of reaction time. The highest yield of biodiesel obtained under these optimum conditions was almost 95%.     

Nitration of biodiesel of waste oil: Nitrated biodiesel as a cetane number enhancer

Biodiesel has been produced by transesterification of waste frying oil with methanol catalysed by sodium methoxide. The unsaturated fatty acid methyl esters of the biodiesel produced have been nitrated by two alternative nitration methods, showing an incorporation of nitrogen between 3.43 and 5.10 wt.%, in the chemical form of nitro, nitrate and acetoxy functional groups. A detailed gas chromatography–mass spectrometry analysis has been carried out on the nitrated biodiesel samples in order to identify the nitration products of this complex mixture. The nitrated biodiesel has been added to a base diesel fuel in a 1000 mg L⁻¹ concentration resulting in an increase of the cetane number of the fuel by more than five points, from 54.7 to 60.5.     

Biodiesel preparation,optimization, and fuel properties from non-edible feedstock,Datura stramonium L.

This is a study on the feasibility of biodiesel preparation from a new and promising non-edible feedstock, Datura stramonium L. oil (DSO). First, important physical–chemical properties, such as oil content of seed (21.4 wt%), acid value (7.93 mg KOH/g) and fatty acid composition of expressed oil, were determined. Second, under the optimal two-step catalyzed reaction conditions, the maximum fatty acid methyl ester (FAME) yield (87%) and FAME content of more than 98 wt% were obtained. Furthermore, the fuel properties of DSO biodiesel were determined and evaluated. Compared with Jatrpha curcas L. (JC) and beef tallow (BT) biodiesel, DSO biodiesel possessed the best kinematic viscosity (4.33 mm²/s) and cold filter plug point (?5 °C). Based on the results, D. stramonium L. was identified as a promising species for biodiesel feedstock.     

Preparation of fatty acid methyl esters from hazelnut,high-oleic peanut and walnut oils and evaluation as biodiesel

Refined hazelnut, walnut and high-oleic peanut oils were converted into fatty acid methyl esters using catalytic sodium methoxide and evaluated as potential biodiesel fuels. These feedstocks were of interest due to their lipid production potentials (780–1780 L ha^?1 yr^?1) and suitability for marginal lands. Methyl oleate was the principal constituent identified in hazelnut (HME; 76.9%) and peanut (PME; 78.2%) oil methyl esters. Walnut oil methyl esters (WME) were comprised primarily of methyl esters of linoleic (60.7%), oleic (15.1%) and linolenic (12.8%) acids. PME exhibited excellent oxidative stability (IP 21.1 h; EN 14112) but poor cold flow properties (CP 17.8 °C) due to its comparatively high content of very-long chain fatty esters. WME provided low derived cetane number and oxidative stability (IP 2.9 h) data as a result of its high percentage of polyunsaturated fatty esters. HME yielded a satisfactory balance between all fuel properties when compared to the biodiesel standards ASTM D6751 and EN 14214 due to its high content of monounsaturated fatty esters. Also explored were the properties of blends of HME, PME and WME in ultra-low sulfur (<15 ppm) diesel (ULSD) fuel and comparison to petrodiesel standards ASTM D975, D7467 and EN 590. With increasing content of biodiesel, the oxidative stability, cold flow properties and calorific value of ULSD was negatively affected, whereas lubricity was markedly improved. Kinematic viscosity, specific gravity and surface tension were impacted to lesser extents by addition of biodiesel to ULSD. In summary, HME, PME and WME are suitable based on their fuel properties as biodiesel fuels and blend components in ULSD.     

Biodiesel production from waste tallow

In the present investigation an attempt has been made to use waste tallow as low cost sustainable potential feed stock for biodiesel production. Effect of various process parameters such as amount of catalyst, temperature and time on biodiesel production was investigated. The optimal conditions for processing 5 g of tallow were: temperature, 50 and 60 °C; oil/methanol molar ratio 1:30 and 1:30, amount of H₂SO_4, 1.25 and 2.5 g for chicken and mutton tallow, respectively. Under optimal conditions, chicken and mutton fat methyl esters formation of 99.01 ± 0.71% and 93.21 ± 5.07%, was obtained after 24 h in the presence of acid. The evaluation of transesterification process was followed by gas chromatographic analysis of tallow fatty acid esters. A total of 98.29% and 97.25% fatty acids were identified in chicken and mutton fats, respectively. Both fats were found highly suitable to produce biodiesel with recommended fuel properties.     

Biodiesel synthesis combining pre-esterification with alkali catalyzed process from rapeseed oil deodorizer distillate

A two-step technique combining pre-esterification catalyzed by cation exchange resin with transesterification catalyzed by base alkali was developed to produce biodiesel from rapeseed oil deodorizer distillate (RDOD). The free fatty acids (FFAs) in the feedstock were converted to methyl esters in the pre-esterification step using a column reactor packed with cation exchange resin. The acid value of oil was reduced from the initial 97.60 mg-KOH g^? 1 oil to 1.12 mg-KOH g^? 1 oil under the conditions of cation exchange resin D002 catalyst packed dosage 18 wt.% (based on oil weight), oil to methanol molar ratio 1:9, reaction temperature 60 °C, and reaction time 4 h. The biodiesel yield by transesterification was 97.4% in 1.5 h using 0.8 wt.% KOH as catalyst and a molar ratio of oil to methanol 1:4 at 60 °C. The properties of RDOD biodiesel production in a packed column reactor followed by KOH catalyzed transesterification were measured up the standards of EN14214 and ASTM6751-03.     

Preparation of biodiesel using s-MWCNT catalysts and the coupling of reaction and separation

A new process that coupled the reaction and separation in the production of biodiesel from feedstocks with Free Fatty Acids (FFAs) was studied. A novel solid acid catalyst, sulfonated-multiwalled carbon nanotubes (s-MWCNTs), was used in the synthesis of biodiesel from methanol and oleic acid in a 250 mL autoclave. s-MWCNTs with different concentrations of –SO₃H were produced from the treatment of MWCNTs with concentrated H₂SO₄ (96%) at 120–210 °C, and were characterized by SEM/EDS and FTIR analysis. Recycling of the methanol phase was used to separate the water produced from the reaction mixture, which increased the esterification conversion substantially and decreased the acidity of the product. A conversion of oleic acid of 95.46 wt.% was obtained with a catalyst/oleic acid mass ratio of 0.20%, methanol/oleic acid molar ratio of 5.8, temperature of 135 °C, and reaction time of 1.5 h. By removing water from the reaction mixture and adding the recycling of the methanol steam, the conversion of oleic acid was increased to 99.10 wt.% after 1 h.     

Enzymatic conversion of corn oil into biodiesel in a batch supercritical carbon dioxide reactor and kinetic modeling

Synthesis of fatty acid methyl esters (FAME) as biodiesel from corn oil was studied in a batch supercritical carbon dioxide (SC-CO₂) bioreactor using immobilized lipase (Novozym 435) as catalyst. Effects of reaction conditions on the contents of FAME, monoacylglycerols (MAG), diacylglycerols (DAG), and triacyglycerols (TAG) were investigated at various enzyme loads (5–15%), temperatures (40–60 °C), substrate mole ratios (corn oil:methanol; 1:3–1:9), pressures (10–30 MPa), and times (1–8 h). The highest FAME content (81.3%) was obtained at 15% enzyme load, 60 °C, 1:6 substrate mole ratio, and 10 MPa in 4 h. A reaction kinetic model was used to describe the system, and the activation energy of the system was calculated as 72.9 kJ/mol. Elimination of the use of organic solvents, chemical catalysts and wastewater as well as reasonably high yields make the enzymatic synthesis of biodiesel in SC-CO₂ a promising green alternative to conventional biodiesel process.     

Effect of mixed alcohol reactants on ultrasonic alcoholysis of canola oil

The effect of ultrasonic irradiation energy was analyzed according to the kinds of alcohol in the ultrasonic alcoholysis. The ultrasonic irradiation energy density of ethanol (792.9 kJ/L) is higher than methanol (649.8 kJ/L). The optimum mixing ratio of canola oil, methanol and ethanol was proven as 1, 5 and 1, respectively. Also the optimum reaction conditions for the ultrasonic alcoholysis were a reaction temperature of 60 °C, ultrasonic irradiation power of 500 W, reaction time of 50 min, and alkaline catalyst (KOH) content of 0.6 wt.%. From these results, the optimum alcohol mixing ratio and the optimum process conditions were determined, with good quality biodiesel being manufactured.     

Relationships derived from physical properties of vegetable oil and biodiesel fuels

The aim of this study was to estimate mathematical relationships between higher heating value (HHV) and viscosity, density or flash point measurements of various biodiesel fuels. The HHV is an important property defining the energy content and thereby efficiency of fuels, such as vegetable oils and biodiesels. The biodiesels were characterized for their physical and main fuel properties including viscosity, density, flash point and higher heating value. The viscosities of biodiesels (2.8–5.1 mm²/s or cSt at 311 K) were much less than those of pure oils (23–53 mm²/s at 311 K), and their HHVs of approximately 41 MJ/kg were 10% less than those of petrodiesel fules (～46 MJ/kg). Compared to No. 2 diesel fuel, all of the vegetable oil methyl esters were slightly viscous. The density and flash point values of vegetable oil methyl esters are highly lower than those of vegetable oils. The HHVs of vegetable oils and their biodiesels were measured and correlated using linear least square regression analysis. There is high regression between viscosity and higher heating value for vegetable oil and biodiesel samples. An increase in density from 848 to 885 g/L for biodiesels increases the viscosity from 2.8 to 5.1 cSt and the increases are highly regular. There is high regression between density and viscosity values vegetable oil methyl esters. The relationships between viscosity and flash point for vegetable oil methyl esters are considerably regular.