Catalytic reduction of NH4NO3 by NO: Effects of solid acids and implications for low temperature DeNOx processes

Ammonium nitrate is thermally stable below 250 °C and could potentially deactivate low temperature NO_x reduction catalysts by blocking active sites. It is shown that NO reduces neat NH₄NO₃ above its 170 °C melting point, while acidic solids catalyze this reaction even at temperatures below 100 °C. NO₂, a product of the reduction, can dimerize and then dissociate in molten NH₄NO₃ to NO⁺ + NO₃⁻, and may be stabilized within the melt as either an adduct or as HNO₂ formed from the hydrolysis of NO⁺ or N₂O₄. The other product of reduction, NH₄NO₂, readily decomposes at ≤100 °C to N₂ and H₂O, the desired end products of DeNO_x catalysis. A mechanism for the acid catalyzed reduction of NH₄NO₃ by NO is proposed, with HNO₃ as an intermediate. These findings indicate that the use of acidic catalysts or promoters in DeNO_x systems could help mitigate catalyst deactivation at low operating temperatures (<150 °C).     

Ceria–zirconia-supported rhodium catalyst for NOx reduction from coal combustion flue gases

The catalytic activities of ceria–zirconia mixed oxides Ce_xZr_1−xO₂ (x = 0.17, 0.62 and 0.8) rhodium catalysts were determined by isothermal steady-state experiments using a representative mixture of exhaust gases of coal combustion. Results show that all supports are active in deNO_x reaction in the presence of the mentioned gas mixture. However, their catalytic activity varies with the content of cerium and goes through a maximum for x = 0.62, leading to 27% NO_x consumption. The effect of rhodium on Ce_0.62Zr_0.38O₂ considerably improves the catalytic activity during the deNO_x process assisted by hydrocarbons. The rhodium addition decreases by about 34 °C the temperature of NO_x consumption, which goes up to 57%. A mechanism of hydrocarbon (HC) assisted reduction of NO is proposed on ceria–zirconia-supported rhodium catalysts. This mechanism is divided in three catalytic cycles involving (i) the oxidation of NO into NO₂, (ii) the reaction of NO₂ and the hydrocarbons leading to RNO_x species and C_xH_yO_z, and finally (iii) the decomposition of NO assisted by these latter C_xH_yO_z species.     

Methane combustion over Pd/ZrO2/SiC,Pd/CeO2/SiC,and Pd/Zr0.5Ce0.5O2/SiC catalysts

The performances of different promoters (CeO₂, ZrO₂ and Ce_0.5Zr_0.5O₂ solid solution) modified Pd/SiC catalysts for methane combustion are studied. XRD and XPS results showed that Zr⁴⁺ could be incorporated into the CeO₂ lattice to form Zr_0.5Ce_0.5O₂ solid solution. The catalytic activities of Pd/CeO₂/SiC and Pd/ZrO₂/SiC are lower than that of Pd/Zr_0.5Ce_0.5O₂/SiC. The Pd/Zr_0.5Ce_0.5O₂/SiC catalyst can ignite the reaction at 240 °C and obtain a methane conversion of 100% at 340 °C, and keep 100% methane conversion after 10 reaction cycles. These results indicate that active metallic nanoparticles are well stabilized on the SiC surface while the promoters serve as oxygen reservoir and retain good redox properties.     

Methanol interaction with NO2: An attempt to identify intermediate compounds in CH4-SCR of NO with Co/Pd-HFER catalyst

The objective of this work is the study of fundamental common aspects of NO_x catalytic reduction over a Co/Pd-HFER zeolite catalyst, using methanol or methane as reducing agent. Temperature Programmed Surface Reaction (TPSR) studies were performed with reactant mixtures comprising NO₂ and one of the reducing agents.The formation of formaldehyde was detected in both studied reactions (NO₂–CH₄ and NO₂–CH₃OH) in the temperature range between 100 and 220 °C. At higher temperature, when the NO_x reduction process effectively begins, formaldehyde starts to be consumed.Using methanol as reducing agent, nitromethane and nitrosomethane, are detected. At 300 °C these species are consumed and cyanides and iso-cyanides formation occurs. On the contrary, with methane, these last species were not detected; however, there are strong evidences for CH₃NO and CH₃NO₂ formation.Thus, using methanol or methane, similar phenomena were detected. In both cases, common intermediary species seem to play an important role in the NO_x reduction process to N₂.These results suggest that methanol can be considered as a reaction intermediate species in the mechanism of the reduction of NO₂ with methane, over cobalt/palladium-based ferrierite catalysts.     

DRIFT study of the interaction of NO and O2 with the surface of Ce0.62Zr0.38O2 as deNOx catalyst

Gas–solid interactions and surface intermediates evolution after NO adsorption onto calcined Ce_0.62Zr_0.38O₂ were investigated. The results of adsorption and temperature-programmed desorption of NO were explained using diffuse reflectance Fourier transform infrared spectroscopy (DRIFTS) coupled with temperature-programmed experiments in environmental cell. Surface NO-containing species such as nitrites and nitrates were identified during evolution of NO on the surface of Ce_0.62Zr_0.38O₂ solid solution at low and high temperature. The ceria–zirconia solid solution was found to be active in deNO_x reaction in the presence of a “toluene, propene and propane” mixture.     

Influence of composition of MgAl2O4 supported NiCeO2ZrO2 catalysts on coke formation and catalyst stability for dry reforming of methane

Dry reforming of methane was studied over Ni catalysts supported on γAl₂O₃, CeO₂, ZrO₂ and MgAl₂O₄ (670 °C, 1.5 bar, 16–20 l CH₄ ml_catalyst⁻¹ h⁻¹). It is shown that MgAl₂O₄ supported Ni catalysts promoted with both CeO₂ and ZrO₂ are promising catalysts for dry reforming of methane with carbon dioxide. Within a certain composition range, the simultaneous promotion with CeO₂ and ZrO₂ has great influence on the amount of coke and the catalyst service time. XRD analyses indicate that formation of crystalline Ce_xZr_1−xO₂ mixed oxide phases occurs on double promotion. In particular, incorporation of low amounts of Zr in the CeO₂ fluorite structure provides stable dry reforming catalysis. As shown with TPR, promotion leads to a higher reduced state of Ni. SEM, XRD and TPR analyses demonstrate that highly dispersed, doubly promoted Ni catalysts with a strong metal-support interaction are essential for stable dry reforming and suppression of the formation of carbon filaments.     

Steam resistant CoLa-mordenite catalysts for the SCR of NOx with CH4

The stabilization of Co-mordenite catalysts through lanthanum exchange is reported here. The effect of exchange order and calcination conditions upon the reduction of NO_x to N₂ at 500 °C was tracked during 400 h on a stream containing NO_x, CH₄, O₂ and 10% H₂O. Both the fresh and used catalysts were characterized through TPR, Raman spectroscopy, FTIR spectroscopy using CO as probe molecule, and XPS. These techniques revealed that the CoLa-mordenite catalysts which were not affected by the severe hydrothermal treatment showed no sign of Co or La migration out of the exchange positions. Instead, those that rapidly deactivated showed the formation of cobalt oxides and, in some cases, the migration of the cations to other exchange positions. The presence of exchanged lanthanum seems to preserve the integrity of the zeolite structure preventing the migration of cobalt ions with the subsequent formation of cobalt oxides which favors the reaction of methane with O₂, thus decreasing N₂ production.     

Enhancement of oxygen storage capacity by reductive treatment of Al2O3 and CeO2–ZrO2 solid solution nanocomposite

Oxygen storage capacity (OSC) of CeO₂–ZrO₂ solid solution, Ce_xZr_(1−x)O₄, is one of the most contributing factors to control the performance of an automotive catalyst. To improve the OSC, heat treatments were employed on a nanoscaled composite of Al₂O₃ and CeZrO₄ (ACZ). Reductive treatments from 700 to 1000 °C significantly improved the complete oxygen storage capacity (OSC-c) of ACZ. In particular, the OSC-c measured at 300 °C reached the theoretical maximum with a sufficient specific surface area (SSA) (35 m²/g) after reductive treatment at 1000 °C. The introduced Al₂O₃ facilitated the regular rearrangement of Ce and Zr ions in CeZrO₄ as well as helped in maintaining the sufficient SSA. Reductive treatments also enhanced the oxygen release rate (OSC-r); however, the OSC-r variation against the evaluation temperature and the reduction temperature differed from that of OSC-c. OSC-r measured below 200 °C reached its maximum against the reduction temperature at 800 °C, while those evaluated at 300 °C increased with the reduction temperature in the same manner as OSC-c.     

NOx adsorption and diesel soot combustion over La2O3 supported catalysts containing K, Rh and Pt

In this work we report results of NOx adsorption and diesel soot combustion on a noble metal promoted K/La₂O₃ catalyst. The fresh-unpromoted solid is a complex mixture of hydroxide and carbonate compounds, but the addition of Rh favors the preferential formation of lanthanum oxycarbonate during the calcination step. K/La₂O₃ adsorbs NOx through the formation of La and K nitrate species when the solid is treated in NO + O₂ between 70 and 490 °C. Nitrates are stable in the same temperature range under helium flow. However, they become unstable at ca. 360 °C when either Rh and/or Pt are present, the effect of Rh being more pronounced. Nitrates decompose under different atmospheres: NO + O₂, He and H₂. The effect of Rh might be to form a thermally unstable complex (Rh–NO⁺) which takes part both in the formation of the nitrates when the catalyst is exposed to NOx and in the nitrates decomposition at higher temperatures. Regarding soot combustion, nitrates react with soot with a temperature of maximun reaction rate of ca. 370 °C, under tight contact conditions. This temperature is not affected by the presence of Rh, which indicates that the stability of nitrates has little effect on their reaction with soot.     

Highly efficient complete oxidation of dilute benzene over ultrafine Cu0.1Ce0.5Zr0.4O2−δ catalyst in a fluidized bed reactor

Ultrafine Cu_0.1Ce_0.5Zr_0.4O_2−δ catalyst operated in a fluidized bed reactor was found to be very effective for complete oxidation of dilute benzene in air. The complete conversion of benzene could be achieved at reaction temperature as low as 220 °C. The mechanism of benzene oxidation over the Cu_0.1Ce_0.5Zr_0.4O_2−δ catalyst was investigated by conducting pulse reaction of pure benzene in the absence of O₂ over the catalyst and the results indicated the involvement of lattice oxygen from the catalyst in benzene oxidation.     

NOx Reduction over CeO2–ZrO2 Supported Iridium Catalyst in the Presence of Propanol

The 1-propanol assisted-reduction of NO _x was investigated over Ir/Ce_0.6Zr_0.4O₂. The catalytic performances of such a catalyst, the associated FTIR characterizations, and transient experiments suggest the formation of adsorbed R-NO _x species as intermediates of the deNO _x process; they provide the partially oxidized species required by the deNO _x model.     

Exceptional Activity for NOx Reduction at Low Temperatures Using Combinations of Hydrogen and Higher Hydrocarbons on Ag/Al2O3 Catalysts

The effect of the addition of hydrogen on the SCR of NO _x with a hydrocarbon reaction was investigated. It was found that hydrogen had a remarkable effect on the temperature range over which NO _x could be reduced during the SCR reaction with octane. Reduction of NO _x was initiated at as low a temperature as 100 °C and >95% NO _x conversion was achieved over a temperature range of 200–450 °C. Hydrogen has the effect of activating octane at lower temperatures and also promotes the oxidation of NO to NO₂ in the absence of hydrocarbon. Transient kinetic and in situ DRIFTS measurements indicated that hydrogen has a direct role in the reaction mechanism by either promoting the formation and storage of an organic C = N species which can then readily reduce NO _x and/or removing a species which acts as a poison to the SCR reaction at low temperatures.     

Adsorption of NO and NO2 on ceria–zirconia of composition Ce0.69Zr0.31O2: A DRIFTS study

In this study, the nature of surface intermediates generated by adsorption of NO and NO₂ on a commercial ceria–zirconia powder of composition Ce_0.69Zr_0.31O₂ was investigated using Diffuse Reflectance Infrared Fourier Transform Spectroscopy (DRIFTS). The conditions of occurrence of the main adsorbed species, i.e. nitrites and nitrates, are studied semi-quantitatively as a function of catalyst pre-treatment and/or type of adsorbed NO_x molecule. On the partially reduced ceria–zirconia, the primary role of NO_x is to re-oxidize the surface via adsorption/decomposition on reduced sites. By contrast, the formation of nitrites and nitrates readily occurs on oxidized surfaces, the latter kind of species being strongly promoted in the case of NO₂ adsorption only.     

Perovskite-Based Lean-Burn NOx Trap Catalysts Without Using Platinum Group Metals: K/LaCoO3/Ce1?xZrxO2

Abstract  

A series of Ce_1−x Zr _x O₂ (x = 0, 0.1, 0.2, 0.3) solid solution supported lean-burn NO _x trap (LNT) catalysts K/LaCoO₃/Ce_1−x Zr _x O₂ were prepared by successive impregnation. After sulfation the supported perovsikte LaCoO₃ was well maintained; reducing treatment partly destroyed the perovsikte, but it can be well recovered by re-oxidation treatment. Based on NO _x storage and sulfur-resisting performance of the catalysts, the optimal atomic ratio of Zr in Ce_1−x Zr _x O₂ support is x = 0.2. The catalyst K/LaCoO₃/Ce_0.8Zr_0.2O₂ exhibits much better NO _x storage capacity than the Pt-based catalyst Pt/K/Ce_0.8Zr_0.2O₂, which is highly related to its stronger capability for NO to NO₂ oxidation. During NO _x storage much larger amounts of nitrate and nitrite species were identified by in situ DRIFTS over perovskite-based catalysts than over Pt-based one. The H₂-TPR results reveal that after deep sulfation little sulfur species were deposited on the catalyst K/LaCoO₃/Ce_1−x Zr _x O₂, showing strong sulfur-resisting ability. As a result, it is thought that the full replacement of Pt by perovskite LaCoO₃ in the corresponding LNT catalysts is feasible.     

Investigation of the Intrinsic Activity of ZrxCe1−xO2 Mixed Oxides in the CO + NO Reactions: Influence of Pd Incorporation

The intrinsic activity of various Zr _x Ce_1–x O₂ mixed oxides and after a Pd deposition has been investigated in the CO + NO reactions from temperature-programmed experiments performed under stoichiometric conditions. It has been found that the activity of Zr _x Ce_1–x O₂ depends on either the specific surface area or the number of Ce cations and their intrinsic activity, Zr_0.5Ce_0.5O₂ being the most active support. The addition of palladium strongly enhances the catalytic activity of the supports probably due to a synergistic effect between CeO₂ and the metal since the initial activity of palladium-based catalysts is directly related to their Ce content. Such a catalytic enhancement has been explained by a bifunctional mechanism involving active sites probably composed of Pd and ceria. A strong deactivation operates leading to the disappearance of the beneficial effect of ceria. Such a deactivation seems to be dependent on the support composition, Pd supported Zr_0.25Ce_0.75O₂ being the most resistant to deactivation.     

Oxy-CO2 reforming of methane to syngas over CoOx/MgO/SA-5205 catalyst

The oxy-CO₂ methane reforming reaction (OCRM) has been investigated over CoO_x supported on a MgO precoated highly macroporous silica–alumina catalyst carrier (SA-5205) at different reaction temperatures (700–900 °C), O₂/CH₄ ratios (0.3–0.45) and space velocites (20,000–100,000 cc/g/h). The reaction temperature had a profound influence on the OCRM performance over the CoO/MgO/SA-5205 catalyst; the methane conversion, CO₂ conversion and H₂ selectivity increased while the H₂/CO ratio decreased markedly with increasing reaction temperature. While the O₂/CH₄ ratio did not strongly affect the CH₄ and CO₂ conversion and H₂ selectivity, it had an intense influence on the H₂/CO ratio. The CH₄ and CO₂ conversion and the H₂ selectivity decreased while the H₂/CO increased with increasing space velocity. The O₂/CH₄ ratio and the reaction temperature could be used to manipulate the heat of the reaction for the OCRM process. Depending on the O₂/CH₄ ratio and temperature the OCRM process could be operated in a mildly exothermic, thermal neutral or mildly endothermic mode. The OCRM reaction became almost thermoneutral at an OCRM reaction temperature of 850 °C, O₂/CH₄ ratio of 0.45 and space velocity of 46,000 cc/g/h. The CH₄ conversion and H₂ selectivity over the CoO/MgO/SA-5205 catalyst corresponding to thermoneutral conditions were excellent: 95% and 97%, respectively with a H₂/CO ratio of 1.8.     

Selective Catalytic Reduction of NOx over H-ZSM-5 Under Lean Conditions Using Transient NH3 Supply

The selective catalytic reduction (SCR) of NO _x over zeolite H-ZSM-5 with ammonia was investigated using in situ FTIR spectroscopy and flow reactor measurements. The adsorption of ammonia and the reaction between NO _x , O₂ and either pre-adsorbed ammonia or transiently supplied ammonia were investigated for either NO or equimolar amounts of NO and NO₂. With transient ammonia supply the total NO reduction increased and the selectivity to N₂O formation decreased compared to continuous supply. The FTIR experiments revealed that NO _x reacts with ammonia adsorbed on Brønsted acid sites as NH₄ ⁺ ions. These experiments further indicated that adsorbed -NO₂ ^– is formed during the SCR reaction over H-ZSM-5.     

The effect of co-doping with MgO and Yb2O3 on the structure and electrical conductivity of the Sm2Zr2O7 pyrochlore

SmYb_1−xMg_xZr₂O_7−x/2 (0 ≤ x ≤ 0.15) ceramics are pressureless-sintered at 1973 K for 10 h in air. The structure and electrical conductivity of SmYb_1−xMg_xZr₂O_7−x/2 ceramics are investigated by the X-ray diffraction, scanning electron microscopy and impedance spectroscopy measurements. SmYb_1−xMg_xZr₂O_7−x/2 ceramics exhibit a defect fluorite-type structure. The measured electrical conductivities of SmYb_1−xMg_xZr₂O_7−x/2 ceramics obey the Arrhenius relation, and electrical conductivity of each composition increases with increasing temperature from 673 to 1173 K. At identical temperature levels, the electrical conductivity of SmYb_1−xMg_xZr₂O_7−x/2 ceramics gradually increases with increasing magnesia content. SmYb_1−xMg_xZr₂O_7−x/2 ceramics are oxide-ion conductors in the oxygen partial pressure range of 1.0 × 10⁻⁴ to 1.0 atm at all test temperature levels. The electrical conductivity obtained in SmYb_1−xMg_xZr₂O_7−x/2 ceramics reaches the highest value of 2.72 × 10⁻³ S cm⁻¹ at 1173 K for the SmYb_0.85Mg_0.15Zr₂O_6.925 ceramic.     

Influence of OSC Material on the Behaviour of Metallic Pd Catalysts in C2H4 and CO Oxidation as Well as in NO Reduction

The interaction of CO, C₂H₄, O₂, and NO reaction gas compounds over the metallic Pd/Al₂O₃ and Pd/OSC/Al₂O₃ monoliths was investigated in order to understand the behaviour of OSC material in the oxidation and reduction reactions. FT-IR gas analyser was used for the analysis of the product gas composition. Several activity experiments carried out with dissimilar feedstreams have revealed that the Ce _x Zr_1–x O₂ mixed oxide is an oxygen storage compound, which promotes CO and C₂H₄ oxidation as well as NO reduction in particular at low temperatures.