Formation risk of toxic and other unwanted compounds in pressure-assisted thermally processed foods

Consumers demand, in addition to excellent eating quality, high standards of microbial and chemical safety in shelf-stable foods. This requires improving conventional processing technologies and developing new alternatives such as pressure-assisted thermal processing (PATP). Studies in PATP foods on the kinetics of chemical reactions at temperatures (approximately 100 to 120 °C) inactivating bacterial spores in low-acid foods are severely lacking. This review focuses on a specific chemical safety risk in PATP foods: models predicting if the activation volume value (V(a) ) of a chemical reaction is positive or negative, and indicating if the reaction rate constant will decrease or increase with pressure, respectively, are not available. Therefore, the pressure effect on reactions producing toxic compounds must be determined experimentally. A recent model solution study showed that acrylamide formation, a potential risk in PATP foods, is actually inhibited by pressure (that is, its V(a) value must be positive). This favorable finding was not predictable and still needs to be confirmed in food systems. Similar studies are required for other reactions producing toxic compounds including polycyclic aromatic hydrocarbons, heterocyclic amines, N-nitroso compounds, and hormone like-peptides. Studies on PATP inactivation of prions, and screening methods to detect the presence of other toxicity risks of PATP foods, are also reviewed.     

High-Pressure Processing Technologies for the Pasteurization and Sterilization of Foods

The food-processing industry has made large investments in processing facilities relying mostly on conventional thermal processing technologies with well-established reliability and efficacy. Replacing them with one of the novel alternatives recently developed is a decision that must be carefully approached. Among them, high-pressure processing (HPP), at room or refrigerated temperature, is now a well-established option experiencing worldwide commercial growth. Surveys have shown an excellent consumer acceptance of HPP technology. For financial feasibility reasons, HPP treatments must be kept short, a challenge that can be met by some of the alternatives here reviewed such as the use of the hurdle technology concept. Although HPP technology is limited to pasteurization treatments, the combination of high pressure and high temperature used in pressure-assisted thermal processing (PATP) can be used to sterilize foods. An analysis of alternatives to achieve the inactivation of bacterial spores at the lowest temperature possible highlights the need for additional research on the use of germinants. Because of incomplete research, PATP presents several implementation challenges, including the modeling of food temperature, the determination of inactivation kinetics particularly for bacterial spores, and the prediction of chemical changes including the potential formation of toxic compounds.     

Inactivation Kinetics of Geobacillus stearothermophilus Spores in Water Using High-pressure Processing at Elevated Temperatures

ABSTRACT: Establishment of a high-pressure sterilization process requires data on pressure and temperature-dependent inactivation kinetics of target pathogenic, spoilage, or surrogate spore-forming bacteria in the food being tested. The objective of this study was to examine the response of Geobacillus stearothermophilus ATCC10149 spores to various temperature, time, and pressure combination treatments (500 to 700 MPa; 92°C to 111°C, 0.01 to 360 s). The pressure inactivation of spores was characterized at elevated temperatures under isobaric and isothermal conditions during the holding time using a laboratory-scale high-pressure unit. The inactivation kinetics was well described by the log-linear regression model. As expected, the rate of spore inactivation increased with increasing pressure and temperature. Decimal reduction times at constant pressure ( D _T,P values) varied from 29.4 to 108.8 s at 92°C, 17.4 to 76 s at 100°C, and 6.1 to 51.3 s at 111°C within the pressure range of 500 to 700 MPa. The resistance of spores to temperature and pressure was characterized with z_T and z_P values and compared with their resistance to conventional steam heating. The conventional thermal resistance of G. stearothermophilus species did not correlate to the thermal resistance at high pressure. The study provides kinetic data on the effects of pressure and temperature on the inactivation of a heat-resistant bacterial spore species under conditions applicable to the commercial processing of low-acid foods.     

非热杀菌技术杀灭食品中芽孢效能及机理研究进展

传统热杀菌会对食品品质产生不利影响,造成食品颜色变化、产生异味、营养损失等不良后果;非热杀菌技术是食品工业新型加工技术,处理过程中可以保持相对较低的温度,对食品的色、香、味以及营养成分影响较小;同时有利于保持食品中各种功能成分的生理活性,可以满足消费者对高品质食品的要求。芽孢在加工过程中抗性强,在食品中萌发和生长的潜力较大,因此,利用低热或非热灭菌技术对芽孢进行灭活是当前食品工业面临的严峻挑战和重要课题。本文综述现有非热杀菌技术（如高静压技术、高压CO2技术、低温等离子体技术、紫外辐射技术、高压脉冲电场技术等）独立处理或与其他处理技术相结合对芽孢灭活的效果及其机理,着重讨论其在食品行业中的应用以及芽孢灭活的分子机制,以期为生产安全食品、减少不同种类食品中微生物污染提供解决方案。     

Effects of High-Pressure Processing (HPP) on Bacterial Spores: An Overview

High pressure processing (HPP) at high temperatures has been investigated to inactivate bacterial spores. By improving HPP using cyclic/oscillatory/pulsed pressure applications or combination with other treatments (such as thermal), and agents (such as antibacterial), bacterial spores can be inactivated, resulting in shelf-stable foods with natural sensory, quality, and nutritional attributes. This paper reviews literature on the recent advances in inactivation of bacterial spores by HPP, including its combination with high temperature, and oscillatory processing. The mechanisms of HPP-induced bacterial spore germination and inactivation are also discussed.     

Effects of high‐pressure processing on fungi spores: Factors affecting spore germination and inactivation and impact on ultrastructure

Food contamination with heat‐resistant fungi (HRF), and their spores, is a major issue among fruit processors, being frequently found in fruit juices and concentrates, among other products, leading to considerable economic losses and food safety issues. Several strategies were developed to minimize the contamination with HRF, with improvements from harvesting to the final product, including sanitizers and new processing techniques. Considering consumers’ demands for minimally processed, fresh‐like food products, nonthermal food‐processing technologies, such as high‐pressure processing (HPP), among others, are emerging as alternatives to the conventional thermal processing techniques. As no heat is applied to foods, vitamins, proteins, aromas, and taste are better kept when compared to thermal processes. Nevertheless, HPP is only able to destroy pathogenic and spoilage vegetative microorganisms to levels of pertinence for food safety, while bacterial spores remain. Regarding HRF spores (both ascospores and conidiospores), these seem to be more pressure‐sensible than bacterial spores, despite a few cases, such as the ascospores of Byssochlamys spp., Neosartorya spp., and Talaromyces spp. that are resistant to high pressures and high temperatures, requiring the combination of both variables to be inactivated. This review aims to cover the literature available concerning the effects of HPP at room‐like temperatures, and its combination with high temperatures, and high‐pressure cycling, to inactivate fungi spores, including the main factors affecting spores’ resistance to high‐pressure, such as pH, water activity, nutritional composition of the food matrix and ascospore age, as well as the changes in the spore ultrastructure, and the parameters to consider regarding their inactivation by HPP.     

超声波及其联合技术灭活细菌芽孢的研究进展

超声波作为新型绿色非热物理加工技术,可以在短时间内杀灭微生物,同时减少对食品中功能性成分的破坏,保持食品品质,在食品工业中有广阔的应用前景.芽孢是细菌营养体的休眠体,由于其致密的结构对各种加工技术手段、杀菌剂等均有较强的抗性,很难将其直接灭活.超声波对芽孢的灭活作用有限,因此较多的研究将超声波与其他技术联合对芽孢进行灭...     

Aspects of high hydrostatic pressure food processing: Perspectives on technology and food safety

The last two decades saw a steady increase of high hydrostatic pressure (HHP) used for treatment of foods. Although the science of biomaterials exposed to high pressure started more than a century ago, there still seem to be a number of unanswered questions regarding safety of foods processed using HHP. This review gives an overview on historical development and fundamental aspects of HHP, as well as on potential risks associated with HHP food applications based on available literature. Beside the combination of pressure and temperature, as major factors impacting inactivation of vegetative bacterial cells, bacterial endospores, viruses, and parasites, factors, such as food matrix, water content, presence of dissolved substances, and pH value, also have significant influence on their inactivation by pressure. As a result, pressure treatment of foods should be considered for specific food groups and in accordance with their specific chemical and physical properties. The pressure necessary for inactivation of viruses is in many instances slightly lower than that for vegetative bacterial cells; however, data for food relevant human virus types are missing due to the lack of methods for determining their infectivity. Parasites can be inactivated by comparatively lower pressure than vegetative bacterial cells. The degrees to which chemical reactions progress under pressure treatments are different to those of conventional thermal processes, for example, HHP leads to lower amounts of acrylamide and furan. Additionally, the formation of new unknown or unexpected substances has not yet been observed. To date, no safety-relevant chemical changes have been described for foods treated by HHP. Based on existing sensitization to non-HHP-treated food, the allergenic potential of HHP-treated food is more likely to be equivalent to untreated food. Initial findings on changes in packaging materials under HHP have not yet been adequately supported by scientific data.     

Application of High Pressure with Homogenization,Temperature, Carbon Dioxide,and Cold Plasma for the Inactivation of Bacterial Spores: A Review

Formation of highly resistant spores is a concern for the safety of low‐acid foods as they are a perfect vehicle for food spoilage and/or human infection. For spore inactivation, the strategy usually applied in the food industry is the intensification of traditional preservation methods to sterilization levels, which is often accompanied by decreases of nutritional and sensory properties. In order to overcome these unwanted side effects in food products, novel and emerging sterilization technologies are being developed, such as pressure‐assisted thermal sterilization, high‐pressure carbon dioxide, high‐pressure homogenization, and cold plasma. In this review, the application of these emergent technologies is discussed, in order to understand the effects on bacterial spores and their inactivation and thus ensure food safety of low‐acid foods. In general, the application of these novel technologies for inactivating spores is showing promising results. However, it is important to note that each technique has specific features that can be more suitable for a particular type of product. Thus, the most appropriate sterilization method for each product (and target microorganisms) should be assessed and carefully selected.     

High pressure thermal processing for the inactivation of Clostridium perfringens spores in beef slurry

The spores of Clostridium perfringens can survive and grow in cooked/pasteurized meat, especially during the cooling of large portions. In this study, 600 MPa high pressure thermal processing (HPTP) at 75 °C for the inactivation of C. perfringens spores was compared with 75 °C thermal processing alone. The HPTP enhanced the inactivation of C. perfringens spores in beef slurry, resulting in 2.2 log reductions for HPTP vs. no reductions for thermal processing after 20 min. Then, the HPTP resistance of two C. perfringens spore strains in beef slurry at 600 MPa was compared and modeled, and the effect of temperature investigated. The NZRM 898 and NZRM 2621 exhibited similar resistance, and Weibull modeled well the log spore survivor curves. The spore inactivation increased when HPTP temperature was raised from 38 to 75 °C. The results confirm the advantage of high pressure technology to increase the thermal inactivation of C. perfringens spores in beef slurry.Industrial relevanceC. perfringens spores may cause food/meat poisoning as a result of improperly handled and prepared foods in industrial kitchens. Thermal processes at 100 °C or higher are generally carried out to ensure the elimination of these pathogenic spores. High pressure processing (HPP) is a food pasteurization technique which would help to maintain the sensorial and nutritional properties of food. Preservation of foods with HPP in conjunction with mild heat (HPTP) would enhance the spore inactivation compared to thermal processing alone at the same temperature, due to a known germination–inactivation mechanism. This technology, together with the application of Good Manufacturing Practices, including rapid cooling, is a good alternative to the traditional methods for producing safe processed meat and poultry products with enhanced sensory and nutritional quality.     

Compression Heating and Temperature Control for High-Pressure Destruction of Bacterial Spores: An Experimental Method for Kinetics Evaluation

High-pressure (HP) processing is considered as an alternative technique for thermal sterilization of high quality foods. Adiabatic compression during pressurization allows for quick increase in temperature of food products, which is reversed when the pressure is released, thereby providing rapid heating and cooling conditions and hence short process times. However, during the pressure holding time, the product experiences a temperature drop as a result of heat loss to the vessel. The temperature variation during the process and the synergistic effect of temperature and pressure make it difficult to get the required accurate data on microbial spore destruction kinetics. In this study, a polyoxymethylene (POM)-insulated chamber was evaluated for temperature control in the test sample during pressure treatment. Temperature variations in the HP system were measured in milk test samples inside the POM insulator and pressure medium in the HP vessel under various conditions of pressures (500–900 MPa) and initial temperatures (20–80 °C). Results demonstrated that the POM chamber had good thermal-insulation characteristics under pressure and was able to maintain stable operating conditions for microbial spore destruction kinetics. Based on the measured adiabatic temperature change, the required initial temperatures for the test sample and pressure medium were generated as a quadratic function of pressure and temperature. The setup was then verified for pressure inactivation of Clostridium sporogenes (PA 3679) spores in ultra-heat-treated milk. The better temperature stability of test samples during treatment provided a means to gather accurate data on HP destruction kinetics of the microbial spores.     

High-pressure destruction kinetics of Clostridium sporogenes spores in ground beef at elevated temperatures

High pressure (HP) is an alternative technique for thermal sterilization of foods with minimum quality loss. HP destruction kinetics of bacterial spores is essential to establishing sterilization process, but knowledge in this field is still very limited. In this study, destruction kinetics was investigated using Clostridium sporogenes PA 3679 (ATCC7955) spores in extra-lean ground beef (5 g each sealed in a sterile plastic bag). Duplicated samples were subjected to HP treatments at 700, 800 and 900 MPa in a HP system equipped with a Polyoxymethylene insulator to maintain constant temperatures at 80, 90 and 100 degrees C during pressure-holding time. The kinetic parameters of the spores (D- and Z-values) were evaluated at these pressures and temperatures. For the pressure from 700 to 900 MPa, D-values ranged from 15.8 to 7.0 and 1.5 to 0.63 min at 80 and 100 degrees C, respectively. The pressure resistance of Z(T)(P) value was 520-563 MPa at 80-100 degrees C. The temperature resistance of Z(P)(T) value was 19.1-19.7 degrees C at 700-900 MPa, much higher than that at atmospheric condition (12.4 degrees C). A regression model was generated which can be used to predict D-value or the death time of a minimum process under given pressure and temperature conditions. HP treatment with elevated temperatures can destroy bacterial spores with a shorter time or lower temperature than conventional thermal processing. This study provides useful information for the achievement of a safe HP sterilization process.     

Packaging under pressure: Effects of high pressure, high temperature processing on the barrier properties of commonly available packaging materials

High pressure thermal (HPT) processing has the potential to deliver quality benefits to a range of processed foods. By exploiting the rapid temperature increase/decrease that accompanies pressurization/depressurization, commercial sterilization of foods can potentially be achieved by HPT with an overall reduced thermal exposure compared with conventional thermal processing technologies. High pressure thermal sterilization (HPTS) of foods is yet to be commercialized, but during development of the technology some potential limitations have been raised about the suitability for HPTS of commercially available packaging materials developed for retort processing. Key requirements of packaging materials for thermally processed foods are the preservation of oxygen and water barriers during processing and for the duration of the shelf life of the food. We examined the barrier properties after HPT processing of eleven commercially available packaging materials developed for conventional thermal sterilization processes. We found that the barrier properties of vapor-deposited oxide and nylon containing films were compromised by the combination of high pressure (600 MPa) and high temperature ( 110 °C) which would be reasonably expected to be required to render food commercially sterile by HPT processing. However, the barrier properties of aluminium foil and PVDC–MA containing films were not significantly affected by HPT processing. All materials suffered cosmetic deformation of the outer surface to some degree and mechanisms for these changes are proposed.

Industrial relevance

Information on the barrier properties of flexible packaging suitable for foods sterilized by HPT processing has been scarcely reported. This study provides information on the barrier properties of commercially available, retortable films processed under high pressure/high temperature conditions and identifies candidate packaging based on barrier performance.     

超高压杀菌效果及机制研究进展

超高压作为一种新型的食品非热加工技术, 处理过程温度低、对食品营养成分破坏小,能在有效杀菌的同时显著提升加工食品品质,是未来食品加工技术发展的热点方向。近年来,超高压技术被广泛应用于食品加工,并在国内外实现了商业化应用。杀菌作为超高压加工食品过程中最重要的环节,是保证食品安全、延长产品货架期的关键点,因此一直是本领域研究的重点。本文介绍了超高压技术的设备和作用原理, 总结了超高压或超高压联合其他手段对微生物营养体、细菌芽孢、真菌孢子及病毒的杀灭效果和杀菌机制, 归纳了超高压杀菌中存在的杀菌机制不清、缺乏杀菌指示菌以及深休眠芽孢等问题, 以期为进一步完善超高压杀菌理论、推动超高压技术在食品加工中的产业化应用指明方向。     

高压对牛乳理化性质和成分的影响

高压食品加工是一种非热杀菌技术,是指在室温或低温下用100-800MPa高压处理食品。与传统的热杀菌比较,它具有很多优点,不仅能杀死微生物钝化酶类,而对食品的营养成分和感官品质改变较小。本文综述了高压处理对牛奶物理化学性质和成分的影响。     

Calculation of the total lethality of conductive heat in cylindrical cans sterilization using linear and non linear survival kinetic models

There is growing evidence suggesting that inactivation of bacterial spores may follow the Weibullian model, of which the log linear relationship between survival ratio and time is just a special case. Where true, the time and not only the temperature dependence of the rate must be taken into account. Also, it is of interest to estimate spores survival not only at the coldest point but also throughout the whole container's volume.Numerical calculation on changing survival ratios was performed by combining the conductive heat transfer model with that of the nonlinear inactivation kinetics. Results are based on published linear and non linear inactivation parameters of Clostridium botulinum spores, typical thermal properties of solid foods and realistic thermal processing conditions. Results could be used to quantify the efficacy of thermal processes of solid products in terms of spores' residual survival ratio at the coldest point and in the container as a whole.     

Compression heating influence of pressure transmitting fluids on bacteria inactivation during high pressure processing

Compression heating characteristics of different pressure transmitting fluids [three different concentrations (75:25, 50:50, 25:75) of water–glycol mix and sodium benzoate (2%) solutions] and their influence on inactivation of spores of Bacillus subtilis in phosphate buffer (0.067 M, pH 7.0) during high pressure processing (HPP) were studied. Experiments were conducted using a pilot scale food processor. Pressure transmitting fluids containing highest percentage of glycol (25:75 water–glycol mix) showed highest temperature increase while 2% sodium benzoate solution showed least temperature increase during high pressure processing. The target pressure, holding time, compressibility, initial temperature, and the rate of heat loss to the surroundings primarily influenced the apparent temperature increase of pressure transmitting fluid in a vessel during HPP. The temperature change was further influenced by the fluid properties such as viscosity, specific heat and thermal conductivity. Use of sodium benzoate solution as pressure-transmitting fluid resulted in highest inactivation of B. subtilis spores. Change in pressure transmitting fluid temperature as a result of compression heating and subsequent heat transfer should be considered in inactivation of bacterial spores by HPP.     

高压二氧化碳杀灭细菌芽胞的作用机制和影响因素

细菌芽胞对于外界物理或化学处理抗性很强,如何有效杀灭细菌芽胞是食品灭菌的重要难题。高压二氧化碳(high pressure carbon dioxide,HPCD)杀菌技术协同热处理对细菌芽胞有很好的杀灭作用。此外,辅助试剂的加入可以大幅增强其杀灭作用,并保持HPCD的处理条件温和、对食品破坏作用小和易于操控等优点。本文主要从芽胞结构与抗性关系、HPCD杀灭芽胞的机理以及影响因素三个方面,介绍了HPCD杀灭芽胞作用研究的进展。     

Effects of combined pressure and temperature on enzymes related to quality of fruits and vegetables: from kinetic information to process engineering aspects

Throughout the last decade, high pressure technology has been shown to offer great potential to the food processing and preservation industry in delivering safe and high quality products. Implementation of this new technology will be largely facilitated when a scientific basis to assess quantitatively the impact of high pressure processes on food safety and quality becomes available. Besides, quantitative data on the effects of pressure and temperature on safety and quality aspects of foods are indispensable for design and evaluation of optimal high pressure processes, i.e., processes resulting in maximal quality retention within the constraints of the required reduction of microbial load and enzyme activity. Indeed it has to be stressed that new technologies should deliver, apart from the promised quality improvement, an equivalent or preferably enhanced level of safety. The present paper will give an overview from a quantitative point of view of the combined effects of pressure and temperature on enzymes related to quality of fruits and vegetables. Complete kinetic characterization of the inactivation of the individual enzymes will be discussed, as well as the use of integrated kinetic information in process engineering.