催化裂解石脑油加氢利用路线开发

催化裂解与传统的高温蒸汽裂解相比,通过催化剂降低催化裂解反应活化能和反应温度,除生产乙烯、丙烯和丁烯等主要化工原料外,还副产一定量的轻质芳烃。分析催化裂解石脑油,结果表明,催化裂解石脑油主要为C₅~C₉馏分,芳烃质量分数62.97%,苯、甲苯和二甲苯质量分数54.38%,与全馏分裂解汽油相当,是优质的抽提芳烃原料。提出对原料进行预处理后,经两段加氢、产品抽提芳烃的利用路线,并在试验室采用切割塔及等温床完成对原料的预处理,制取满足两段加氢要求的原料。在一段入口温度(45~55) ℃、反应压力2.8 MPa、氢油体积比100∶1、液时空速1.5 h-1和二段入口温度(250~255) ℃、反应压力2.8 MPa、氢油体积比600∶1和液时空速1.5 h^-1条件下,对一段和二段进行1 000 h的加氢评价试验,结果表明,一段加氢后产品双烯值均＜2.5 g-I·（100g油）^-1,二段加氢产品溴价＜1.0 g-Br·（100g油）^-1,硫含量＜1.0 μg·g^-1,满足芳烃抽提对原料烯烃及硫含量的要求。     

Modeling of naphtha pyrolysis in swaged coils

Pyrolysis of naphtha in uniform diameter and swaged reactors has been modeled. Pyrolysis and coking models available for naphtha cracking were used to calculate the reactor profiles of pressure, process gas temperature, tube metal temperature, conversion and the product yields. For the swaged coil, not only was the inlet pressure and maximum tube wall temperature in the clean condition lower than for a uniform diameter reactor, but the increase in the inlet pressure and maximum tube wall temperature due to coke deposition was also less. Swaging the reactor can result in a significant increase in the run length between decokings.     

分子尺度反应动力学模型构建在催化裂化/裂解过程中的应用进展

随着环保法规的日益严格和成品油质量标准的持续升级,对催化裂化/裂解过程的产品要求和控制逐渐精细到分子级别,可靠的分子尺度反应动力学模型是实现催化裂化/裂解过程分子管理的关键所在。本文简述了催化裂化/裂解的反应机理和反应类型,回顾了近三十年来不同方法对催化裂化/裂解过程反应网络和分子尺度反应动力学模型构建的研究进展。重点对不同模型构建技术的优缺点进行了详细的对比分析,指出了催化裂化/裂解过程分子尺度反应动力学模型构建的研究方向：开发更为精细的石油分子分析表征技术,构建与催化剂失活和反应器模型相结合的分子尺度反应动力学模型,实现基于分子管理的催化裂化/裂解过程反应器设计和工艺工程放大。此外,指出建立对分子集构建、反应网络构建和动力学参数求解的集成化平台是分子尺度反应动力学发展的必然趋势。     

大庆重石脑油蒸汽热裂解集总动力学模型

通过对自建小型裂解装置实验数据的分析,建立了大庆重石脑油蒸汽热裂解反应8集总动力学物理模型,并用Matlab语言对Marquardt⁺⁺ 法进行编程求取了该物理模型的动力学参数。通过对模型计算值与实验值的相对误差分析表明：原料集总因分得较少,相对误差较大,约为10%,但主要产品产率的最大相对误差不超过7%,其中乙烯产率的平均相对误差为1.62%,说明所建模型较好地反映了大庆重石脑油蒸汽裂解反应规律,可以较好地预测主要产品分布。     

催化裂解反应条件对产物收率的影响

增产低碳烯烃、轻质芳烃等产物是催化裂解技术发展的趋势,反应条件是影响催化裂解产物分布的关键因素。介绍催化裂解过程涉及的反应机理,概述反应温度、剂油质量比、停留时间(空速)、水油质量比等反应条件,裂解装置和原料油性质对产物收率的影响,结合工业实例分析反应条件对产物收率的影响。     

Modelling of catalytic naphtha reformers

A simple kinetic model has been used to simulate catalytic naphtha reformers. The model idealises naphtha to three constituents, namely, paraffins, naphthenes and aromatics, with average properties assigned to each class. Out of the many reactions the mixture can undergo, four major reactions have been considered for which the kinetic parameters have been estimated using plant production data. The reactor model is validated against two different sets of plant data. The agreement between predicted results and observations is generally good. A sensitivity analysis of operating parameters on reactor performance revealed that, while temperature affects the aromatics production significantly, the effect of pressure is negligible.     

石脑油催化裂解结构化反应器反应特性的CFD模拟

以石脑油为原料,采用催化裂解六集总动力学模型,建立描述结构化反应器内催化裂解的反应器数学模型,并利用CFD软件对结构化反应器内的石脑油催化裂解性能进行数值模拟。通过改变孔道直径、反应器长度以及反应器内温度、气体入口速率考察反应器结构尺寸和反应条件对目标产物乙烯、丙烯的收率及石脑油转化率的影响。结果表明,反应器孔道直径的增加,目标产物收率减小,反应器长度20 mm时反应完全,升高反应温度和增大入口速率均有利于目标产物的生成。在入口温度680 ℃和入口速率0.4 m·s^-1条件下,石脑油转化率92%,乙烯收率19.3%,丙烯收率23.1%。而在相同反应条件下的固定床反应器中乙烯收率10.3%,丙烯收率13.3%,石脑油转化率80.0%。     

Effect of benzene and thiophene on rate of coke formation during naphtha pyrolysis

The effect of benzene or thiophene addition to the feed on the rates of coke formation during naphtha pyrolysis has been investigated in a jet-stirred reactor at atmospheric pressure in the temperature range of 1073-1103 K. In addition, the effect of temperature, space time, weight ratio of steam to naphtha and the material of construction on the rate of coke deposition was also studied. The rate of coke formation increased as the temperature, space time and aromatic content of the feed was increased whereas it decreased with an increase in the weight ratio of steam to naphtha or the thiophene content of the feed. Addition of thiophene increased the rate of naphtha pyrolysis and significantly reduced the aromatic yields. Rates of coke formation for both thiophene-free and thiophene-containing naphtha could be modeled by power law expressions involving the aromatics.     

Secondary char formation in the catalytic pyrolysis of biomass

Samples of four types of wood and pure cellulose, both untreated and impregnated with salt (Na₂CO₃, K₂CO₃, NaCl, KC1), were pyrolysed. Two experimental systems with different geometries and secondary reaction patterns were used, viz. a McBain thermogravimetric balance and a Gray-King retort. The substrates were pyrolysed under a stream of nitrogen in the thermobalance and in some of the Gray-King runs, using a modified retort. Salt impregnation was found to modify weight loss rates and to increase the charcoal yield in the presence of an inert carrier gas in both experimental systems. Longer residence times of volatiles in the hot zone gave rise to larger charcoal yields from untreated substrates. However, long residence times of volatile matter over Na₂CO₃-impregnated cellulose were found to be detrimental to char formation. These results indicate that primary volatiles may undergo secondary reactions through competitive pathways, either polymerizing to form char or cracking to form lighter volatiles. Long residence times of light volatiles appear to enhance the latter pathway in the presence of Na₂CO₃.     

催化裂解制低碳烯烃技术研究进展

对以石油路线生产低碳烯烃的催化裂解工艺进行了综述。催化裂解结合了传统蒸汽裂解和流化催化裂化的优势,表现出良好的原料适应性和较高的低碳烯烃产率,针对不同的石油裂解原料已经开展了相应工艺技术的研究。本文总结了目前催化裂解制低碳烯烃技术的研究进展,指出ZSM-5分子筛催化剂、热力学平衡限制和动力学反应条件是催化裂解反应过程中的重要影响因素和研究内容。催化剂研究仍是催化裂解工艺开发的重点,而热力学和动力学是研究反应规律的有效方法,这是今后实现石油烃类定向转化的研究方向。     

石脑油和轻烃资源裂解方式优选研究

由于我国轻烃资源缺乏,而石脑油资源相对丰富,考虑将其掺入石脑油进行共裂解。在实验室裂解装置上对油田轻烃、拔头油的分组裂解以及与石脑油共裂解的产物收率变化进行了研究,得出油田轻烃、拔头油的分组裂解优于与石脑油共裂解,因此探讨了拔头油与油田轻烃共裂解的可行性,提出在原料短缺的情况下,可根据"性质相近"的原则进行共裂解,即可将油田轻烃与拔头油掺混进行共裂解。同时在工业裂解炉上进行了拔头油与石脑油共裂解标定试验,得出的结论与实验室结论一致。     

Noncatalytic and catalytic pyrolysis of toluene

Noncatalytic and catalytic pyrolysis of toluene has been studied at atmospheric pressure in the temperature range of 1043 to 1153 K using steam or nitrogen as the diluent. The catalyst used was potassium carbonate impregnated calcium aluminate. Compared to noncatalytic pyrolysis, the conversions were significantly higher in the presence of the catalyst although the product selectivities were not affected. With nitrogen as the diluent the main products were hydrogen, methane, benzene, bibenzyl and higher hydrocarbons. When steam was used as the diluent, in addition to the above products appreciable amounts of carbon monoxide and carbon dioxide were also produced. The overall reaction of toluene could be represented by two parallel paths; one for toluene decomposition and the other for the toluene-steam reaction. The kinetic constants of these two reactions for catalytic as well as noncatalytic pyrolysis were determined by nonlinear optimization. In the presence of the catalyst, the activation energy for toluene decompostion was significantly reduced, whereas there was only a marginal reduction in the activation energy of the toluene-steam reaction.     

催化裂化汽油改质降烯烃反应规律及反应热

利用催化裂化催化剂在小型固定流化床实验装置上对催化裂化汽油催化改质降烯烃过程的反应规律进行了实验研究,详细考察了反应温度、剂油比和重时空速对产物收率和汽油辛烷值的影响,得到了催化裂化汽油改质过程的最佳实验操作条件：反应温度为400～430℃,剂油比为7左右,重时空速为20～30 h-1。在此基础上,计算了汽油改质过程的反应热,分析了反应条件对反应热的影响,揭示了反应热的变化规律。结果表明,低温改质为放热过程,高温改质为吸热过程。改质条件对反应热影响的强弱顺序为反应温度>剂油比>重时空速。     

Experiment and a catalyst acid property-included global reaction modeling for catalytic pyrolysis of 1-pentene

The acid property of the catalyst is usually one of the most important parameters for the selection and design of catalysts for catalytic pyrolysis of 1-pentene. Here, seven catalysts with similar pore properties and different acid properties were evaluated and characterized in terms of three key properties: Total acid amount (TA), Brønsted to Lewis acid ratio (B/L), and strong to weak acid ratio (S/W). A database of the stoichiometric coefficients of 26 pyrolysis products was constructed. Then, a novel catalyst acid property-included global reaction modeling method was developed, which was used to predict the yields of the 26 pyrolysis products. Besides, a suitable range of TA, B/L, and S/W was obtained for enhancing ethylene and propylene. The model thus can predict the product composition, and be used for the design and selection of the acid properties of catalysts. This simulation method can also be extended to other hydrocarbon systems.     

煤基石脑油半再生催化重整制芳烃的工艺

采用工业铂铼双金属重整催化剂Pt-Re/γ-Al₂O₃开展了煤基石脑油半再生固定床催化重整单因素实验,并采用响应面法对工艺参数进行了优化与分析,最后对优化工艺条件下实验产物进行了分析。结果表明：加权平均入口温度（WAIT）、压力（P）、液时空速（LHSV）等操作条件对煤基石脑油芳烃型半再生重整产品质量、芳烃收率和C₅₊液体收率有很大的影响。煤基石脑油重整合适工艺参数区间：WAIT（500~520℃）、P（1.2~1.6MPa）和LHSV（2.0~3.0h^-1）;最佳工艺条件：WAIT为516℃,P为1.4MPa,LHSV为2.3h^-1。优化工艺条件下芳烃收率达到了79.81%,响应面实验操作条件区间内,WAIT、P和LHSV对芳烃收率影响大小顺序为：P > LHSV > WAIT。相比于石油基石脑油重整,煤基石脑油重整不仅纯氢产率和氢气纯度更高,还可获得更高的苯-甲苯-二甲苯（BTX）产率,其中苯收率：甲苯收率：二甲苯收率近似为1：3：2。     

催化裂化汽油脱硫精制技术研究进展

催化裂化汽油是我国车用汽油的主要调和来源,但是硫含量远高于车用汽油质量标准的要求值;因此如何高效降低硫含量是催化裂化汽油精制处理的关键。本文综述了国内外催化裂化汽油脱硫精制生产技术。从选择性加氢脱硫技术（Prime-G⁺技术、SCANfining技术、CD Tech技术、RSDS技术、OCT-M技术和DSO技术）,选择性加氢脱硫耦合辛烷值恢复技术（RIDOS技术和GARDES技术）以及吸附脱硫技术（S-Zorb技术）三方面来阐述国内外催化裂化汽油清洁化技术的原理、特点及其应用。指出深度脱硫和辛烷值保持、烯烃饱和率之间的矛盾,后续研究者仍需在工艺流程改进、工艺条件优化以及新型催化剂开发等方面做出巨大努力。     

生物质催化热解制备左旋葡萄糖酮的研究进展

左旋葡萄糖酮是一种重要的手性合成子,催化热解生物质制备左旋葡萄糖酮具有经济、环保等特点,是生物质资源开发与利用的又一新平台。本文综述了催化热解生物质制备左旋葡萄糖酮催化剂的研究现状,着重介绍了无机酸、固体酸、固体超强酸、氯化物等催化剂对热解制备左旋葡萄糖酮的影响。阐述了各催化剂的优势与局限性：无机酸催化剂价格低廉、催化效率高,但原料预处理复杂、易腐蚀设备且难以回收;固体酸催化剂腐蚀性较小,易于分离回收,但催化效果较弱;固体超强酸催化效果良好且易于回收利用,但制备过程较为复杂;氯化物催化剂价格便宜、易于获得,但催化效果不佳。开发安全高效、绿色环保、可回收利用的催化剂是今后热解制备左旋葡萄糖酮的研究热点和难点。     

二氧化碳+重整汽油拟二元体系高压汽液平衡数据的测定及关联

为了满足超临界CO2回收溶剂法提取油砂沥青的提取溶剂重整汽油的工艺需要,采用可变体积高压相平衡装置,在温度为30.3～70.2℃下,测定了4.02～14.01MPa范围内CO2-重整汽油拟二元体系的气液两相的平衡组成、密度以及摩尔体积。通过得到的结果确定了利用超临界二氧化碳来回收重整汽油的操作条件范围。利用基团贡献法估算了重整汽油的特性参数。采用Peng-Robinson方程拟合回归实验数据,得到了CO2-重整汽油体系的交互参数,计算出CO2-重整汽油体系的相平衡数据,结果表明计算值与实验值吻合较好。     

碱改性HZSM-5催化热解木质素催化剂失活分析

对0.3 mol·L^-1 NaOH改性后的HZSM-5以及未改性HZSM-5催化剂进行循环和再生评价实验以考察催化剂的寿命。对反应后和再生的催化剂进行N₂吸脱附以及NH₃-TPD表征,并通过对反应后的催化剂进行SEM、TGA、FTIR、UV-Vis等表征分析催化剂积炭。两种催化剂的活性均随着循环实验次数的增加而逐渐降低,经4次循环实验的改性HZSM-5催化剂的催化活性远高于4次循环实验的未改性HZSM-5催化剂。反应过的催化剂经高温煅烧再生后其活性都有所恢复,再生后的改性HZSM-5的催化活性仍高于未改性催化剂。对两种不同催化剂积炭分析,改性后催化剂的积炭量少于未改性的催化剂,其积炭组分中高聚芳烃的含量相对较多。     

常见农林生物质稻草的催化热解动力学特性

采用热重法对稻草的催化热解特性及反应动力学进行了研究。同时采用Coats-Redfern法对稻草的催化热解过程进行了拟合计算,得到稻草热解的活化能和指前因子。结果表明,酸洗脱灰后稻草热解的初始温度和结束温度都有所升高,稻草的热解反应活性明显降低,热解曲线向高温区移动;而金属盐的加入使稻草的热解曲线向低温区移动,反应活性增加。酸洗后稻草热解活化能升高,加入不同浓度的钾离子、钙离子和镁离子后求得的活化能明显降低,而且加入金属离子的浓度越高,稻草热解的活化能越低。