Experimental study of engine performance and emissions for hydrogen diesel dual fuel engine with exhaust gas recirculation

With an alarming enlargement in vehicular density, there is a threat to the environment due to toxic emissions and depleting fossil fuel reserves across the globe. This has led to the perpetual exploration of clean energy resources to establish sustainable transportation. Researchers are continuously looking for the fuels with clean emission without compromising much on vehicular performance characteristics which has already been set by efficient diesel engines. Hydrogen seems to be a promising alternative fuel for its clean combustion, recyclability and enhanced engine performance. However, problems like high NOx emissions is seen as an exclusive threat to hydrogen fuelled engines. Exhaust gas recirculation (EGR), on the other hand, is known to overcome the aforementioned problem. Therefore, this study is conducted to study the combined effect of hydrogen addition and EGR on the dual fuelled compression ignition engine on a single cylinder diesel engine modified to incorporate manifold hydrogen injection and controlled EGR. The experiments are conducted for 25%, 50%, 75% and 100% loads with the hydrogen energy share (HES) of 0%, 10% and 30%. The EGR rate is controlled between 0%, 5% and 10%. With no substantial decrement in engine's brake thermal efficiency, high gains in terms of emissions are observed due to synergy between hydrogen addition and EGR. The cumulative reduction of 38.4%, 27.4%, 33.4%, 32.3% and 20% with 30% HES and 10% EGR is observed for NOx, CO2, CO, THC and PM, respectively. Hence, the combination of hydrogen addition and EGR is observed to be advantageous for overall emission reduction.     

Performance and emission studies of direct injection C.I. engine in duel fuel mode (hydrogen-diesel) with EGR

Presently majority of the world’s energy demand is met by fossil fuels. These fuels are depleting at an alarming rate. Thus in future, our energy systems will need to be renewable and sustainable, efficient and cost-effective, convenient and safe. Among the various alternative fuels, hydrogen is a long-term renewable and least polluting fuel (produced from renewable energy sources). Its clean burning characteristics help to meet the stringent emission norms. Majority of the work using hydrogen as a fuel is being done in spark ignition engine, however, in this experimental investigation efforts have been made to utilize it in compression ignition engine.     

Effect of induction on exhaust gas recirculation and hydrogen gas in compression ignition engine with simarouba oil in dual fuel mode

Biofuels extracted from non-edible oil is sustainable and can be used as an alternative fuel for internal combustion engines. This study presents the performance, emission and combustion characteristic analysis by using simarouba oil (obtained from Simarouba seed) as an alternative fuel along with hydrogen and exhaust gas recirculation (EGR) in a compression ignition (CI) engine operating on dual fuel mode. Simarouba biofuel blend (B20) was prepared on volumetric basis by mixing simarouba oil and diesel in the proportion of 20% and 80% (v/v), respectively. Hydrogen gas was introduced at the flow rate of 2.67 kg/min, and EGR concentration was maintained at 30% of total air introduction. Performance, combustion and emission characteristics analysis were examined with biodiesel (B20), biodiesel with hydrogen substitution and biodiesel, hydrogen with EGR and were compared with neat diesel operation. Results indicate that BTE of the engine operating with biodiesel B20 was decreased when compared to neat diesel operation. However, introducing hydrogen along with B20 blend into the combustion chamber shows a slight increase in the BTE by 1%. NO_x emission was increased to 18.13% with the introduction of hydrogen than that of base fuel (diesel) operation. With the introduction of EGR, there is a significant reduction in NO_x emission due to decrease in in-cylinder temperature by 19.07%. A significant reduction in CO, CO_2, and smoke emissions were also noted with the introduction of both hydrogen and EGR. The ignition delay and combustion duration were increased with the introduction of hydrogen, EGR with biodiesel than neat diesel operation. Hence, the proposed biodiesel B20 with H₂ and EGR combination can be applied as an alternative fuel in CI engines.     

An experimental investigation on engine performance and emissions of a single cylinder diesel engine using hydrogen as inducted fuel and diesel as injected fuel with exhaust gas recirculation

Fast depletion of fossil fuels is demanding an urgent need to carry out research work to find out the viable alternative fuels for meeting sustainable energy demand with minimum environmental impact. In the future, our energy systems will need to be renewable and sustainable, efficient and cost-effective, convenient and safe. The technology for producing hydrogen from a variety of resources, including renewable, is evolving and that will make hydrogen energy system as cost-effective. Hydrogen safety concerns are not the cause for fear but they simply are different than those we are accustomed to with gasoline, diesel and other fossil fuels. For the time being full substitution of diesel with hydrogen is not convenient but use of hydrogen in a diesel engine in dual fuel mode is possible. So Hydrogen has been proposed as the perfect fuel for this future energy system. The experiment is conducted using diesel–hydrogen blend. A timed manifold induction system which is electronically controlled has been developed to deliver hydrogen on to the intake manifold. The solenoid valve is activated by the new technique of taking signal from the rocker arm of the engine instead of cam actuation mechanism. In the present investigation hydrogen-enriched air has been used in a diesel engine with hydrogen flow rate at 0.15 kg/h. As diesel is substituted and hydrogen is inducted, the NO_x emission is increased. In order to reduce NO_x emission an EGR system has been developed. In the EGR system a lightweight EGR cooler has been used instead of bulky heat exchanger. In this experiment performance parameters such as brake thermal efficiency, volumetric efficiency, BSEC are determined and emissions such as oxides of nitrogen, carbon dioxide, carbon monoxide, hydrocarbon, smoke and exhaust gas temperature are measured. Dual fuel operation with hydrogen induction coupled with exhaust gas recirculation results in lowered emission level and improved performance level compared to the case of neat diesel operation.     

Effect of exhaust gas recirculation (EGR) temperature for various EGR rates on heavy duty DI diesel engine performance and emissions

DI diesel engines are well established today as the main powertrain solution for trucks and other relevant heavy duty vehicles. At the same time emission legislation (mainly for NO_x and particulate matter) becomes stricter, reducing their limit to extremely low values. One efficient method to control NO_x in order to achieve future emissions limits is the use of rather high exhaust gas recirculation (EGR) rates accompanied by increased boost pressure to avoid the negative impact on soot emissions. The method is based on the reduction of gas temperature level and O₂ availability inside the combustion chamber, but unfortunately it has usually an adverse effect on soot emissions and brake specific fuel consumption (bsfc). The use of high EGR rates creates the need for EGR gas cooling in order to minimize its negative impact on soot emissions especially at high engine load were the EGR flow rate and exhaust temperature are high. For this reason in the present paper it is examined, using a multi-zone combustion model, the effect of cooled EGR gas temperature level for various EGR percentages on performance and emissions of a turbocharged DI heavy duty diesel engine operating at full load. Results reveal that the decrease of EGR gas temperature has a positive effect on bsfc, soot (lower values) while it has only a small positive effect on NO. As revealed, the effect of low EGR temperature is stronger at high EGR rates.     

Effects of exhaust gas recirculation (EGR) on combustion and emissions during cold start of direct injection (DI) diesel engine

Through experiments conducted on a single cylinder direct injection (DI) diesel engine, effects of exhaust gas recirculatoin (EGR) on combustion and emission during cold start were investigated. Combustion of first firing cycle can be promoted significantly by introducing EGR. In experiments, when partially closed choking valve and partially or fully opened EGR valve, peak cylinder pressure of first firing cycle was about 45% higher than that under normal condition without EGR, and the start of combustion (SOC) was also much earlier. EGR also had effects on combustion stability. In the case, which kept 50% or 100% opening of EGR valve (OEV) and kept 100% opening of choking valve (OCV), more stable combustion process was achieved when common rail pressure decreased during cold start. However, excessive amount of EGR led to extreme unstable combustion and even misfiring. Opacity and NO emissions were also analyzed in detail. In the case with maximum EGR, the lowest average opacity, which was less than 4%, was achieved during initial several firing cycles of cold start. But in the later phase, excessive amount of EGR led to a great deal of white smoke emission. NO emission during initial phase of cold start is mainly affected by increase in fuel amount of injection. When combustion became stable gradually, EGR showed significant effect on NO reduction.     

Improving gasoline direct injection (GDI) engine efficiency and emissions with hydrogen from exhaust gas fuel reforming

Exhaust gas fuel reforming has been identified as a thermochemical energy recovery technology with potential to improve gasoline engine efficiency, and thereby reduce CO₂ in addition to other gaseous and particulate matter (PM) emissions. The principle relies on achieving energy recovery from the hot exhaust stream by endothermic catalytic reforming of gasoline and a fraction of the engine exhaust gas. The hydrogen-rich reformate has higher enthalpy than the gasoline fed to the reformer and is recirculated to the intake manifold, i.e. reformed exhaust gas recirculation (REGR).     

An experimental investigation on DI diesel engine with hydrogen fuel

The internal combustion engines have already become an indispensable and integral part of our present day life style, particularly in the transportation and agricultural sectors [Nagalingam B. Properties of hydrogen. In: Proceedings of the summer school of hydrogen energy, IIT Madras, 1984]. Unfortunately the survival of these engines has, of late, been threatened due to the problems of fuel crisis and environmental pollution. Therefore, to sustain the present growth rate of civilization, a nondepletable, clean fuel must be expeditiously sought. Hydrogen exactly caters to the specified needs. Hydrogen, even though “renewable” and “clean burning”, does give rise to some undesirable combustion problems in an engine operation, such as backfire, pre-ignition, knocking and rapid rate of pressure rise [Srinivasa Rao P. Utilization of hydrogen in a dual fueled engine. In: Proceedings of the summer school of hydrogen energy, IIT Madras, 1984; Siebers DL. Hydrogen combustion under diesel engine conditions. Hydrogen Energy 1998;23:363–71]. The present investigation compares the performance and emission characteristics of a DI diesel engine with gaseous hydrogen as a fuel inducted by means of carburation technique and timed port injection technique (TPI) along with diesel as a source of ignition [Swain N, Design and testing of dedicated hydrogen-fueled engine. SAE 961077, 1996]. In the present study the specific energy consumption, NO_x emission and the exhaust gas temperature increased by 6%, 8% and 14%, respectively, and brake thermal efficiency and smoke level reduced by 5% and 8%, respectively, using carburation technique compared to baseline diesel. But in the TPI technique, the specific energy consumption, exhaust gas temperature and smoke level reduced by 15%, 45% and 18%, respectively. The brake thermal efficiency and NO_x increased by 17% and 34%, respectively, compared to baseline diesel. The emissions such as HC, CO, and CO₂ is very low in both carburation and TPI techniques compared baseline diesel.     

An experimental investigation of hydrogen-enriched air induction in a diesel engine system

Diesel engines are the most trusted power sources in the transportation industry. They intake air and emit, among others, the pollutants _NOX${\mathrm{NO}}_X$ and particulate matter. Continuous efforts and tests have tried to reduce fuel consumption and exhaust emissions of internal combustion engines. Alternative fuels are key to meeting upcoming stringent emission norms. We study hydrogen as an air-enrichment medium with diesel as an ignition source in a stationary diesel engine system to improve engine performance and reduce emissions. Stationary engines can be operated with less fuel than neat diesel operations, resulting in lower smoke levels and particulate emissions. Hydrogen (_H2)$({\mathrm{H}}_2)$-enriched air systems in diesel engines enable the realization of higher brake thermal efficiency, resulting in lower specific energy consumption (SEC). _NOX${\mathrm{NO}}_X$ emissions are reduced from 2762 to 515 ppm with 90% hydrogen enrichment at 70% engine load. At full load, _NOX${\mathrm{NO}}_X$ emission marginally increases compared to diesel operation, while both smoke and particulate matter are reduced by about 50%. The brake thermal efficiency increases from 22.78% to 27.9% with 30% hydrogen enrichment. Thus, using hydrogen-enriched air in a diesel engine produces less pollution and better performance.     

Effect of addition of hydrogen and exhaust gas recirculation on characteristics of hydrogen gasoline engine

The effects of exhaust gas recirculation (EGR) on combustion and emissions under different hydrogen ratios were studied based on an engine with a gasoline intake port injection and hydrogen direct injection. The peak cylinder pressure increases by 9.8% in the presence of a small amount of hydrogen. The heat release from combustion is more concentrated, and the engine torque can increase by 11% with a small amount of hydrogen addition. Nitrogen oxide (NOx) emissions can be reduced by EGR dilution. Hydrogen addition offsets the blocking effect of EGR on combustion partially, therefore, hydrogen addition permits a higher original engine EGR rate, and yields a larger throttle opening, which improves the mechanical efficiency and decreases NOx emissions by 54.8% compared with the original engine. The effects of EGR on carbon monoxide (CO) and hydrocarbon (HC) emissions are not obvious and CO and HC emissions can be reduced sharply with hydrogen addition. CO, HC, and NOx emissions can be controlled at a lower level, engine output torque can be increased, and fuel consumption can be reduced significantly with the co-control of hydrogen addition and EGR in a hydrogen gasoline engine.     

废气再循环在柴油机中的应用

本文回顾了废气再循环（EGR）在减少排放，特别是减少NOx排放上的潜力以及限定这一技术的应用范围。详细分析了RGR装置对柴油机的排放和性能的影响，通过深入分析，发现在柴油机进气中引入废气再循环（EGR），相当如置换了部分吸入的空气，这种方式能充分减少NOx的排放。因此，废气再循环的使用是最有效改善尾气排放的技术措施之一。     

Increasing the power output of hydrogen internal combustion engines by means of supercharging and exhaust gas recirculation

Spark ignition engines can be relatively easily converted to hydrogen using port fuel injection (PFI). However, because of the lower volumetric energy density of a hydrogen–air mixture and the occurrence of abnormal combustion phenomena such as backfire, hydrogen-fueled PFI engines suffer from a power deficit in comparison with gasoline engines. This paper reports measurements on a single-cylinder hydrogen engine equipped with a supercharger and an exhaust gas recirculation (EGR) system. Using EGR combined with supercharging and a three-way catalyst (TWC) is shown to significantly increase the power output while limiting tailpipe emissions of oxides of nitrogen (NO_x).     

Effect of addition of hydrogen and TiO2 in gasoline engine in various exhaust gas recirculation ratio

The effects of hydrogen ratios on combustion and emission characteristics of gasoline engine were studied under different exhaust gas recirculation (EGR), ignition timing and ignition pressure. The test performed in a modified gasoline direct ignition engine at different hydrogen ratios of 0%, 5%, 10% and 25%. In addition, the EGR rate set to 0%, 5%, 10% and 20% to study the combustion and emission characteristics. Addition to the different hydrogen fractions, 5% of TiO₂ is added to increase the combustion characteristics with reduced emission. Regarding the results of the current study, the engine torque increases by 15% due to the addition of hydrogen in gasoline, while mechanical efficiency is improved by achieving a large throttle opening. At the same time, NOx emission decreased by 62% compared to the unmodified engine due to the influence of EGR, hydrogen ratio and high oxygen concentration TiO₂. Moreover, the emission of CO and HC also reduced due to the influence of hydrogen fuel. Additionally, few more tests are taken to monitor the effect of the injection pressure for the hydrogen fuel. Higher injection reports higher effective thermal efficiency at 4 MPa and lower NOx. Reasonable injection pressure results in shorten flame development period.     

A review of performance and emissions of diesel engine operating on dual fuel mode with hydrogen as gaseous fuel

The urge for cleaner and greener sources of energy is rising day by day. Developed countries are already in process of shifting their energy needs from conventional sources to non-conventional/renewable/green sources of energy. These developed countries are also trying to incorporate developing countries to join the battle against global warming and pollution. Examples, of some non-conventional sources of energy are nuclear energy, wind energy etc. One of such cleaner energy source is hydrogen. The high calorific value, availability in abundance and cleaner nature of hydrogen makes it an appropriate substitute for conventional source of energy. An engine using gaseous hydrogen is in the process of being developed. This may revolutionize the battle against pollution and global warming. Use of hydrogen in a diesel engine working on dual-fuel mode has been the interest of many researchers. However utilization of hydrogen fuel changes the ignition delay, combustion duration, peak mean temperature, peak pressure and other combustion parameters change. In the present work, such research works are examined and analyzed in detail. It is also shown, amount of inducted hydrogen dictates many engine parameters such as engine power, torque etc. a separate section is dedicated to study different emissions from the improvised engine. Lastly, it will be clear from the discussion that introduction of gaseous hydrogen to a diesel engine working on dual fuel mode will have optimistic effect on environment.     

Impact of exhaust gas recirculation (EGR) on the oxidative reactivity of diesel engine soot

This paper expands the consideration of the factors affecting the nanostructure and oxidative reactivity of diesel soot to include the impact of exhaust gas recirculation (EGR). Past work showed that soot derived from oxygenated fuels such as biodiesel carries some surface oxygen functionality and thereby possesses higher reactivity than soot from conventional diesel fuel. In this work, results show that EGR exerts a strong influence on the physical properties of the soot which leads to enhanced oxidation rate. HRTEM images showed a dramatic difference between the burning modes of the soot generated under 0 and 20% EGR. The soot produced under 0% EGR strictly followed an external burning mode with no evidence of internal burning. In contrast, soot generated under 20% EGR exhibited dual burning modes: slow external burning and rapid internal burning. The results demonstrate clearly that highly reactive soot can be achieved by manipulating the physical properties of the soot via EGR.     

A comparative study of lean burn and exhaust gas recirculation in an HCNG-fueled heavy-duty engine

Two dilution strategies, exhaust gas recirculation (EGR) with a stoichiometric mixture and excess air with a lean mixture, were investigated for an 11 L, 6-cylinder H₂-blended compressed natural gas (HCNG) engine. The engine was operated at 1260 rpm and 50% of maximum engine load (575 Nm) at maximum brake torque for each strategy. To evaluate the EGR approach, the stoichiometric combustion mode was varied, and to evaluate the lean combustion mode, the excess air ratio was varied. The maximum EGR rate and lean flammability limit were constrained by the combustion stability. The dilution rate was employed to compare the dilution effect on engine performance and emission levels under identical levels of the dilution for both combustion modes. The thermal efficiencies under stoichiometric combustion with EGR were lower than those under lean combustion, owing to a higher pumping loss and a lower combustion speed. The total hydrocarbon emissions under the lean combustion mode were lower than those under the stoichiometric combustion mode only when the combustion speed was relatively slow, due to the higher mixing rate caused by the active combustion. As the dilution rate was increased in the lean combustion mode, the rate of decrease in NO_x emissions slowed compared to the stoichiometric combustion mode. The lowest level of engine-out NO_x emissions was observed under lean combustion.     

Hydrogen rich exhaust gas recirculation (H2EGR) for performance improvement and emissions reduction of a compression ignition engine

Hydrogen (H₂), being carbon free energy carrier, is best suitable for compression ignition (CI) engines with better performance and lower carbon derived emissions. Novelty of present study is the employment of low-cost catalyst (alumina) for production of H₂ reformate (hydrogen rich exhaust gas recirculation: H2EGR) in an indigenous catalytic reactor. Experimental tests were carried out on a CI engine under three conditions; base diesel, exhaust gas recirculation (EGR), and H2EGR. Results indicated that brake thermal efficiency of the engine with H2EGR was higher than EGR and comparable with base diesel operation. All carbon-based emissions including smoke emission decreased significantly with H2EGR than diesel and EGR operations. In addition, oxides of nitrogen emission (NO_x) also decreased by about 46% with H2EGR than base diesel operation. It is concluded that H2EGR is a promising option for CI engines for simultaneous reduction of both NO_x and smoke emissions along with the additional benefit of higher efficiency.     

柴油机使用EGR后供油提前角对排放特性影响的研究

研究了增压直喷柴油机供油提前角对排放特性的影响规律,分析了在柴油机采用废气再循环（EGR）技术降低NOX排放的同时,不同供油提前角对柴油机排放及油耗的影响情况。依据柴油机EGR控制系统的工作特点和功能,确定了柴油机的最佳供油提前角,并通过负荷特性试验对比分析,证实了在保证此最佳供油提前角的情况下,EGR综合降低排放效果可达到最佳。     

Natural gas HCCI engine operation with exhaust gas fuel reforming

Natural gas has a high auto-ignition temperature, requiring high compression ratios and/or intake charge heating to achieve homogenous charge compression ignition (HCCI) engine operation. It is shown here that hydrogen in the form of reformed gas helps in lowering the intake temperature required for stable HCCI operation. It has been shown that the addition of hydrogen advances the start of combustion in the cylinder. This is a result of the lowering of the minimum intake temperature required for auto-ignition to occur during the compression stroke, resulting in advanced combustion for the same intake temperatures. This paper documents experimental results using closed loop exhaust gas fuel reforming for production of hydrogen. When this reformed gas is introduced into the engine, a decrease in intake air temperature requirement is observed for a range of engine loads. Thus for a given intake temperature, lower engine loads can be achieved. This would translate to an extension of the HCCI lower load boundary for a given intake temperature.