Melt elasticity behavior and extrudate characteristics of rigid poly(vinyl chloride)/epoxidized natural rubber miscible blends

A study on the melt elasticity behavior and extrudate characteristics of melts of rigid poly(vinyl chloride), PVC, and rigid poly(vinyl chloride)/epoxidized natural rubber (ENR) miscible blends were conducted. Extrusion studies were carried out in a capillary rheometer and examinations of the surface characteristics of the extrudate were made by taking photomicrographs in a scanning electron microscope. The anomalous behavior in the die swell ratio of rigid PVC arising from the particle agglomerates continued in its blends up to 50 wt% composition of ENR. Temperature independence for high ENR blends was noted for the principal normal stress difference and elastic shear modulus, when shear stress was held constant. Recoverable shear strain and die swell ratio behaved identically in terms of blend composition and processing temperature. Factors which control the extrudate distortion and melt fracture of the melts of rigid PVC/ENR systems were fusion of particle agglomerates and strength of melts. Diamond cavitations were typical of the extrudate surface of PVC melts as those of the fracture surface of the tensile failure of PVC. Conditions to obtain a smooth extrudate surface of rigid PVC melts in blends with ENR have been found to be the low ENR content, low shear rate, or stress and high processing temperature.     

Rheological properties of poly(vinyl chloride)/epoxidized natural rubber blends. Part I: Composition dependence and the effect of compounding conditions

Epoxidized natural rubber is a recently commercialized modified form of natural rubber. This paper is part of our continuing effort to study the responses of this new material to melt mixing and other shaping processes. The Shimadzu capillary rheometer was used to evaluate the composition dependence of miscibility of polyvinyl chloride/epoxidized natural rubber blends (PVC/ENR blends). The rheometer was also used to evaluate the effect of compounding parameters on the rheological properties of the blends. The results confirmed PVC/ENR blends as miscible systems that show a synergism in apparent shear viscosity highlighted by the positive deviation from the logarithmic additivity rule. These results based on capillary rheometry are also in very good agreement with our earlier attempt to predict optimum mixing from torque rheometry by using the Brabender Plastogram as an indicator.     

Mechanical Properties and Thermooxidative Aging of a Ternary Blend,Pvc/Enr/Nbr,Compared with the Binary Blends of Pvc

In the quest to improve the thermooxidative aging of the poly(vinyl chloride)/epoxidized natural rubber (PVC/ENR) blend, nitrile rubber (NBR) was incorporated into the blend to yield a ternary blend of PVC/ENR/NBR. A Brabender Plasticorder with a mixing attachment was used to perform the melt mixing at 150°C and 50 rpm followed by compression molding. The mechanical properties, dynamic mechanical properties, and thermooxidative aging behavior of the ternary blend were compared with those of the binary blends (i.e., PVC/ENR and PVC/NBR). It was found that the ternary blend exhibits mechanical properties which are superior to those of PVC/ENR. A single glass transition temperature (T _g) obtained from dynamic mechanical analysis coupled with synergism in the modulus and some other mechanical properties indicate that PVC, ENR, and NBR form a single phase (miscible system) in the ternary blend. Di-2-ethyl hexylphthalate (DOP) plasti-cizer improves the aging resistance of the blends generally, whereas the presence of CaCO₃ as a filler only imparts minor influences on the properties and aging resistance of the blends.     

Rheological Behavior and Mechanical Properties of Blends of Poly(vinyl chloride) with CP-POSS

In this work, a polyhedral oligomeric silsesquioxane which contains 3-chloropropyl groups (CP-POSS) was synthesized. The rheological behavior of CP-POSS/PVC blends was investigated by torque rheometer and capillary rheometer. Mechanical properties were investigated by electronic material tester. Influences of blending composition, shear rate and shear stress on melt apparent viscosity and non-Newtonian index (n) were discussed. The results show that the plastic time decreases and melt viscosity increases with increasing content of CP-POSS. CP-POSS has a good compatibility with PVC. The blend has the best impact strength when the content of CP-POSS is 7 wt%. The CP-POSS can be used as a processing aid and impact-resistant aid for PVC.     

Flow behavior of LDPE and its blends with LLDPE I and II: A comparative study

Studies on melt rheological properties of blends of low density polythylene (LDPE) with selected grades of linear low density polyethylene (LLDPE), which differ widely in their melt flow indices, are reported. The data obtained in a capillary rheometer are presented to describe the effects of blend composition and shear rate on flow behavior index, melt viscosity, and melt elasticity. In general, blending of LLDPE I that has a low melt flow index (2 _g/10 min) with LDPE results in a decrease of its melt viscosity, processing temperature, and the tendency of extrudate distortion, depending on blending ratio. A blending ratio around 20–30% LLDPE I seems optimum from the point of view of desirable improvement in processability behavior. On the other hand, blending of LLDPE II that has a high melt flow index (10_g/10 min) with LDPE offers a distinct advantage in increasing the pseudoplasticity of LDPE/LLDPE II blends. © 1996 John Wiley & Sons, Inc.     

Melt Rheology and Morphology of Nitrile Rubber and Ethylene-Vinyl Acetate Copolymer Blends

The melt Theological behavior of nitrile rubber (NBR)/ethylene-vinyl acetate (EVA) copolymer blends was studied with special reference to the effect of the blend ratio, cross-linking systems, and shear rate using a capillary rheometer. At a given shear stress at 90°C, the viscosities of the blends vary slightly with composition. The effect of cross-linking systems [viz., sulfur (S), peroxide (DCP) and mixed (S+DCP) systems] on the viscosity of NBR/EVA blends is negligible. The melt viscosity of the blends decreases with increasing shear rate, showing pseudoplastic behavior. The flow behavior index values also support the pseudoplastic nature of these blends. Various theoretical models were used to predict the melt viscosity of the blends. Parameters such as die swell, principal normal stress difference, recoverable shear strain, and shear modulus were calculated to characterize the melt elasticity of these blends. The melt elasticity of the system was increased by the addition of NBR to EVA. The extrudate deformation at different shear rates was also studied. It was observed that as the shear rate increases, the extrudate surface exhibits a higher degree of deformation. The morphology of the extrudates of the blends at different shear rates has been examined by a scanning electron microscope. The morphology was found to be dependent on the blend ratio and shear rate.     

聚丙烯/丙烯-乙烯共聚物共混体系的流变行为研究

采用毛细管流变仪和旋转流变仪研究了聚丙烯(PP)纤维专用料/丙烯-乙烯共聚物(PEC)共混体系的流变行为,探究了剪切速率、温度、共混物组成对熔体流变行为的影响。结果表明,随着剪切速率的增加,PP、PP/PEC和PEC均表现出"剪切变稀"行为;随着温度的升高,聚合物的表观黏度逐渐降低,特别是在低剪切速率下的这种现象更明显;随着PEC含量的增加,体系的非牛顿指数增加,黏流活化能降低,黏度对温度的敏感性降低,熔体剪切模量增加,熔体弹性增加。     

Melt rheology and morphology of physically compatibilized natural rubber–polystyrene blends by the addition of natural rubber-g-polystyrene

Blends of natural rubber (NR) and polystyrene (PS) were prepared by melt mixing in a Brabender plasticorder and by solution casting using chloroform as the casting solvent. Earlier studies have indicated that these blends are incompatible and immiscible, and their compatibility can be improved by the addition of a graft copolymer of NR and PS (NR-g-PS). The rheological behavior of these blends has been carried out in the presence and absence of the compatibilizer using a capillary rheometer and a melt flow indexer. The effects of blend ratio, processing techniques (melt mixing versus solution casting), shear stress, and temperature on the rheological behavior have been studied in detail. Both in the presence and absence of the copolymer, the blends showed a decrease in viscosity with an increase of shear stress, indicating pseudoplastic nature. Solution-cast blends showed a higher viscosity as compared to melt-mixed blends. The viscosity versus composition curve of both melt-mixed and solution-cast blends showed negative deviation from the additivity at a higher shear rate region. This is associated with the interlayer slip between the highly incompatible NR and PS phases. The effects of graft copolymer loading and temperature on solution-cast blends were studied, and it was found that as the copolymer loading increases, the shear viscosity increases. This is due to the high interfacial interaction between the two components in the presence of the copolymer. The copolymer, in fact, locates at the interface and makes the interface more broad. However, at higher loading of the copolymer, the viscosity of the blends decreases. This may be associated with the formation of micelles, which have a plasticizing action on the viscosity of the blends. Melt elasticity parameters like principal normal stress difference, recoverable elastic shear strain, and die swell were evaluated. Master curves have been generated using modified viscosity and shear rate functions that contain the melt flow index as a parameter. The extrudate morphology of the blends was studied using a scanning electron microscope. Addition of the copolymer reduces the domain size of the dispersed phase, followed by a leveling off at a higher concentration. The leveling off is an indication of interfacial saturation. The interparticle distance also decreased followed by a leveling off at a higher loading of the copolymer. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 69: 2673–2690, 1998     

Melt rheology of compatibilized polystyrene/low density polyethylene blends

Investigations have been made on the melt rheological behaviors of compatibilized blends composed of polystyrene, low density polyethylene and hydrogenated (styrene‐butadiene‐styrene) triblock copolymer used as a compatibilizer. The experiments were carried out on a capillary rheometer. The effects of shear stress, temperature and blending ratio on the activation energy for viscous flow and melt viscosity of the blends are described. The study shows that the viscosity of the blends exhibits a maximum or minimum value at a certain blending ratio. The activation energy for viscous flow decreases with increasing LDPE content. Furthermore, the concept of equal‐viscosity temperature is presented and its role in the processing of the blend is discussed. In addition, the morphology of the extrudate sample of the blends was observed by scanning electron microscopy and the correlation between the morphology and the rheological properties is explored. © 1999 Society of Chemical Industry     

Melt rheology and morphology of LLDPE/EVA blends: Effect of blend ratio,compatibilization, and dynamic crosslinking

The melt rheological properties of linear low‐density polyethylene (LLDPE)/ethylene vinyl acetate (EVA) blends were investigated with special reference to the effect of blend ratio, temperature, shear rate, compatibilization, and dynamic vulcanization. The melt viscosity of the blends determined with a capillary rheometer is found to decrease with an increase of shear rate, which is an indication of pseudoplastic behavior. The viscosity of the blend was found to be a nonadditive function of the viscosities of the component polymers. A negative deviation was observed because of the interlayer slip between the polar EVA and the nonpolar LLDPE phases. The melt viscosity of these blends decreases with the increased concentration of EVA. The morphology of the extrudate of the blends at different shear rates and blend ratios was studied and the size and distribution of the domains were examined by scanning electron microscopy. The morphology was found to depend on shear rate and blend ratio. Compatibilization of the blends with phenolic‐ and maleic‐modified LLDPE increased the melt viscosity at lower wt % of compatibilizer and then leveled off. Dynamic vulcanization is found to increase the melt viscosity at a lower concentration of DCP. The effect of temperature on melt viscosity of the blends was also studied. Finally, attempts were made to correlate the experimental data on melt viscosity and cocontinuity region with different theoretical models. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3210–3225, 2002     

Studies on binary and ternary blends of polypropylene with SEBS,PS, and HDPE. I. Melt rheological behavior

Studies are reported on melt rheological behavior of some binary and ternary blends of polypropylene (PP) with one or two of the following polymers: styrene–b-ethylene butylene–b-styrene triblock copolymer (SEBS), polystyrene (PS), and high-density polyethylene (HDPE). Blend composition of the binary blends PP/X or ternary blends PP/X/Y were so chosen that the former represent addition of 10 wt % X to PP while the latter represent 10 wt % addition of X or Y to the PP/Y or PP/X blend of constant composition 90:10 by weight, X/Y being SEBS, PS, or HDPE. Measurements were made on a capillary rheometer using both temperature elevation and constant temperature methods to study the behaviors prior to flow and in the flow region. Flow behavior, measured at a constant temperature (200°C) and varying shear stress (from 1.0 to 5.0 × 10⁶ dyn/cm²) to evaluate melt viscosity and melt elasticity parameters, is discussed for its dependence on the nature of the blend. Extrudate distortion, studied as a function of shear stress to evaluate the critical shear stress for the onset of extrudate distortion, showed differences in the tendency for extrudate distortion or melt fracture of these different blends. Also discussed is the effect of melt viscosity and melt elasticity on extrudate distortion behavior at the critical condition, which showed a unique critical value of the ratio (melt elasticity parameter)^1/2 (melt viscosity) for all these blends. Blend morphologies before and after the flow through the capillary are investigated through scanning electron microscopy, and their correlations with rheological parameters of the melt are discussed.     

Effect of Mechanochemical Degradation on Rheological Behavior of PVC

The rheological behavior of mechanochemically degraded poly(vinyl chloride) (PVC) was studied through a Brabender plasticorder and capillary rheometer. The experimental results show that the degraded PVC has a much shorter plasticizing time, higher plasticizing rate, and lower melt viscosity and glass transition temperature as compared with undegraded PVC. The results provide a theoretical base for using the low molecular weight PVC prepared by the mechanochemical method as plasticizer for high molecular weight PVC.     

Studies on binary and ternary blends of polypropylene with ABS and LDPE. I. Melt rheological behavior

Studies are presented on melt rheological properties of binary blend of polypropylene (PP) and acrylonitrile–butadiene–styrene terpolymer (ABS), and ternary blend of PP, ABS, and low-den-sity polyethylene (LDPE). Data obtained in capillary rheometer are presented to describe the effect of blending ratio, shear stress, and shear rate on flow properties, melt viscosity, and melt elasticity. At a blend composition corresponding to 10 wt % ABS content, both binary and ternary blends show maximum in melt viscosity accompanied by minimum in melt elasticity. Pseudoplasticity of the melt decreases with increasing ABS content. In ternary blends, LDPE facilitates the flow at low LDPE contents and obstructs the flow at high LDPE contents. Scanning electron microscopic studies are also presented to illustrate the state of dispersion and its variation with blend composition.     

尼龙6/环氧树脂共混物流变性能的研究

用毛细管流变仪研究了尼龙6／环氧树脂共混物的流变性能。结果表明,在实验范围内共混物熔体为假塑性流体;随着环氧树脂用量的增加,表观粘度（ηa）增大,非牛顿指数（n）减小,熔体稠度（K）增大,粘流活化能降低。     

Studies on blends of polychloroprene and polybutadiene rubber containing phosphorylated cardanol prepolymer: Melt rheology,cure characteristics,and mechanical properties

Melt rheology, cure characteristics, and mechanical properties of blends of polychloroprene (CR) and polybutadiene rubber (BR) in the presence and absence of phosphorylated cardanol prepolymer (PCP) were studied. The melt rheology parameters of the blends over a wide range of shear rates and temperatures were studied using a capillary rheometer (Rheoflixer SWO). The plasticizing effect of PCP in the blends was indicated by reduction in apparent melt viscosity and activation energy for melt flow. Good compatibility between the blend components (CR and BR) in the presence of PCP was evidenced by the lower values of principal normal stress difference. The self crosslinking behavior of the blends in the presence and absence of PCP was studied at different temperatures, using a Brabender Plasicorder and the kinetic parameters of crosslinking were evaluated. The cure characteristics of blends of CR and BR containing different dosages of PCP (0–10 phr) in a semi efficient vulcanization system were also studied at temperatures ranging from 150°C to 180°C, using an oscillating disk rheometer. The increase in tensile modulus, tensile strength, and tear strength of the vulcanizates in the presence of 5 phr of PCP is presumed to be an indication of reinforcement resulting from accelerated cross linking reaction as evidenced by higher chemical crosslink density index. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3195–3200, 2006     

Melt rheological properties of polypropylene–maleated polypropylene blends. I. Steady flow by capillary

Melt rheological properties of blends of polypropylene (PP) and PP grafted with maleic anhydride (PP‐g‐MA) are studied using a capillary rheometer. A pseudoplastic flow behavior is observed. The pseudoplasticity of the melt reduces with an increase of PP‐g‐MA content and/or temperature. The PP‐g‐MA component in the blend acts as decreasing melt viscosity, especially in the lower shear rate region, while the addition of PP‐g‐MA to PP does not cause obvious increase of die swell ratio. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1641–1648, 1999     

PE-LLD/乙烯基笼形倍半硅氧烷共混熔体的流变行为与力学性能

采用毛细管流变仪研究了线形低密度聚乙烯( PE-LLD)与乙烯基笼形倍半硅氧烷(E-POSS)共混物熔体的流变行为;讨论了共混物的组成、剪切应力、切变速率及温度对熔体流变性、非牛顿指数和挤出膨胀比的影响;测定了共混物的屈服应力、断裂应力和断裂伸长率对E-PUSS含量的依赖性。结果表明,E-PUSS加人量在J%以内和实验温度低于160℃熔体的流动性随切应力增大而变好,假塑性增强,超过3%和高于160℃假塑性降低。PE-LLD/E-PUSS共混物的强度在E-PUSS含量为3%时达到最大。     

共聚聚丙烯(cPP)/线型低密度聚乙烯(LLDPE) 共混体系的流变与结晶形为

用毛细管流变仪研究了共聚聚丙烯(cPP)与线型低密度聚乙烯(LLDPE)共混物熔体的流变行为.讨论了共混物的组成、切应力和剪切速率对熔体流变行为和熔体粘度的影响.测定了不同配比共混物熔体的非牛顿指数.结果表明共混物熔体属假塑性流体,但共混体系粘度随LLDPE加入量的增加变化不大.DSC结晶曲线及扫描电镜(SEM)照片表明,LDPE的加入使cPP的结晶温度变化不大,但对晶体形态有一定影响.LLDPE对cPP有一定的增韧改性作用,当LLDPE质量分数为15%时,共混物的冲击强度增幅在40%左右,而拉伸强度保持率为80%.     

Determination of optimum blending conditions for poly(vinyl chloride)/epoxidized natural rubber blends

An attempt to resolve the difficulties normally faced in preparing PVC-dominant PVC/ENR blends with the Brabender plasticorder is discussed. As expected, it was found that the mechanical properties of PVC/ENR blends are greatly influenced by the mixing parameters, which are further reinforced with evidence from both dynamic mechanical analysis (DMA) and morphological studies. Both techniques showed the attainment of compatible 50/50/PVC/ENR blends, the former a single glass transition temperature (T_g) and the latter a single-phase system, albeit their inherent properties are dependent on the blending parameters. By utilizing the correlation between mixing temperature and rotor speed derived, good PVC/ENR blends can be easily procured. © 1993 John Wiley & Sons, Inc.     

Preparation and Properties of PB-1/PP Blends

Crystallization behavior, dynamic mechanical properties, mechanical properties and rheological properties of isotactic polybutene-1/polypropylene (PB-1/PP) blends prepared by melt-blending the two components through Brabender extruder were mainly studied via POM, DSC, DMA, capillary rheometer and so on, respectively. The results indicated that after adding PP in PB-1: size of the spherical crystal and degree of crystallization of PB-1 in the blends decreased, its melt temperature and crystallization temperature unchanged; tensile property of the blends was decreased, but impact and flexural properties were improved; change of the melt viscosity of the blends with the shear rate was more sensitive than pure PB-1.