The application of Borneo tallow in dark chocolate shell

Dark chocolate shells, formulated using cocoa butter (CB shell), and fat blends containing 15% Borneo tallow (IP) in cocoa butter (CBIP shell), were filled with truffles formulated using white chocolate (W truffle), milk chocolate (M truffle) and dark chocolate (D truffle). Anhydrous milk fat (AMF) content of the W truffles, M truffle and D truffle were 26·3%, 13·7% and 9·2%, respectively. Degree of tempering was determined using a tempermeter. The chocolates were kept at ambient temperature (25·5±0·5°C) for 3 months. Physical changes of chocolate shells and centres were monitored using DSC and a texture analyser. Results showed that the CBIP shell had to be tempered at 32·5%, ie 1°C higher than the normal CB shell. Physical measurements indicated the occurrence of fat migration. The presence of IP reduced the effect and increased the bloom resistance of the chocolate. © 1998 SCI.     

Solid Fat Content,Pre-Crystallization Conditions,and Sensory Quality of Chocolate with Addition of Cocoa Butter Analogues

The objective of this study was to determine how the addition of two cocoa butter equivalents and cocoa butter improver affect the physical and sensory properties of chocolate. The laboratory-made chocolate samples were tempered at three different pre-crystallization temperatures (25, 27, and 29°C), using different concentrations (3, 5, and 7%) of two commercial cocoa butter equivalents as well as commercial cocoa butter improver of the chocolate. The nucleation time of the chocolate mass primarly depended on pre-crystallization temperature while the value of maximum torque of chocolate mass were influenced by both, pre-crystallization temperature and concentration of fats. Sensory evaluation revealed that cocoa butter equivalents were acceptable in chocolate formulation without producing a negative impact on the sensory quality, while usage of improver required adjustment of raw formulations or process parameters. The results of the instrumentally measured hardness revealed that addition of cocoa butter improver significantly (p > 0.05) increased hardness of chocolate samples.     

Use of Palm Mid-Fraction in White Chocolate Formulation

Samples of two types of palm mid-fraction (PMF I, a commercial sample and PMF II, from a laboratory-scale acetone fractionation of PMF I) and a Malaysian deodorised cocoa butter sample were used as the main components in the fat phase for white chocolate formulation. The monounsaturatedtriacylglycerol contents of these fats were 853, 899 and 903 g kg⁻¹, respectively.All the fats had free fatty acid contents of less than 10 g kg⁻¹ and melting points in the range of 34·0–34·5°C. The solid fat content profiles for the three fats were very steep. Differential scanning calorimeter analyses showed that all the fats had two melting peaks, T1 and T2. Results of the study showed that the tempering time to produce a well-tempered chocolate using PMF I was longer than that using PMF II, whereas, the time to produce a well-tempered cocoa butter chocolate increased with increase in the tempering temperature. Chocolates made with PMF I and II were well tempered between 17 and 19°C and with cocoa butter at 23°C. Thermal analyses, carried out on the chocolate showed that PMF I and II produced three melting peaks, T1, T2′ and T2 whereas most of the cocoa butter chocolates exhibited only one melting peak, T2. Storage studies showed that most of the chocolates had good bloom resistance for up to 12 weeks storage.     

Dynamic Crystallization of Dark Chocolate as Affected by Temperature and Lipid Additives

The dynamic crystallization was studied in a lab-scale Scraped Surface Heat Exchanger by following variations with time of torque applied during different isotherms between 24.9°C and 31.0°C. Crystallization was in two steps for T 26.2°C but it was in one step at T<26.2°C. The first step corresponded to crystallization of about 1% solid fat and was related to that of saturated triacylglycerols (SSS) which segregated from other cocoa butter triacylglycerols (TAGs) because of their low solubility in TAGs. The second step, an abrupt increase of apparent viscosity, leading to complete crystallization was attributed mainly to the monounsaturated TAGs in the β form. Different amounts of tristearin increased the apparent viscosity and reduced the latent time preceding the first step, but did not influence the main crystallization. Stearic acid and distearin additions also influenced chocolate crystallization.     

Viscosity of cocoa butter

The viscosity of cocoa butter was measured in the range of temperatures 30‐70°C. Product in thawed state behaved as the Newtonian fluid with viscosity independent of shear rate. This behaviour was changed when the temperature reached 30°C. From this temperature the product behaved as non‐Newtonian fluid which was caused by the presence of the first fat crystals. The solidification was detected between 27‐30°C. A comparison of the measured data of viscosity with literature data has been done. The good agreement of literature data enabled us to select the general equation for prediction of cocoa butter viscosity in the thawed state as a function of temperature for the range 30‐97°C.     

类可可脂原料油中低熔点甘油三酯的组成、含量调控与综合利用

为了实现类可可脂在巧克力中更为高效的应用,降低其对产品品质的影响,综述了类可可脂原料油中低熔点甘油三酯的组成与熔化性质,概括了不同种类甘油三酯对巧克力霜变行为的作用特征;进一步讨论了控制低熔点甘油三酯含量的技术方法,包括基因工程和分提;最后,总结了经分提获得的低熔点成分的再利用。类可可脂原料油中低熔点甘油三酯可能对巧克力的制造(尤其是调温)和质量控制(如软化、起霜等)产生不利影响。通过分提选择性降低低熔点甘油三酯含量是制备高品质类可可脂的优选路径。     

Modelling tempering behaviour of dark chocolates from varying particle size distribution and fat content using response surface methodology

Central Composite Rotatable Design (CCRD) for K = 2 was used to study the combined effects of multi-stage heat exchangers for Stages 1 (14–30 °C) and 2 (12–28 °C) coolant temperatures at constant Stage 3 coolant and holding temperatures during tempering of dark chocolates using laboratory-scale mini-temperer. Quantitative data on chocolate temper index (slope) were obtained for products with varying particle size distribution (PSD) (D₉₀ of 18, 25, 35 and 50 μm) and fat (30% and 35%) content. Regression models generated using stepwise regression analyses were used to plot response surface curves, to study the tempering behaviour of products. The results showed that both Stage 1 and Stage 2 coolant temperatures had significant linear and quadratic effects on the crystallization behaviour causing wide variations in chocolate temper index during tempering of products with variable PSD and fat content. Differences in fat content exerted the greatest variability in temperature settings of the different zones for attaining well-tempered products. At 35% fat content, changes in PSD caused only slight and insignificant effect on tempering behaviour. No unique set of conditions was found to achieve good temper in dark chocolate with a specified tempering unit. Thus, different combinations of temperatures could be employed between the multi-stage heat exchangers to induce nucleation and growth of stable fat crystal polymorphs during tempering. Variations in tempering outcomes of the dark chocolates were dependent more on the fat content than PSD.

Industrial relevance

Tempering consists of shearing chocolate mass at controlled temperatures to promote cocoa butter crystallization in a stable polymorphic form. During industrial processing, multi-stage heat exchangers are used to control temperature adjustments to promote formation of appropriate stable polymorphic crystals to obtain products with good snap, colour, contraction, gloss and shelf life characteristics. The process employs varying time–temperature throughputs of the multi-stage units making it difficult to obtain standard tempering conditions for products with variable particle sizes and fat content, thus prolonging equipment standardization periods with consequential effects on processing times and product quality characteristics. Modelling the tempering behaviour of dark chocolates from varying PSD and fat content would enhance our knowledge and understanding on the optimal temperature conditions for obtaining good tempered products during industrial manufacture, with significance for reducing processing (tempering) times and assurances in quality and shelf characteristics.     

纯脂巧克力用脂及其分析、应用研究进展

近年来纯脂巧克力日渐受欢迎,但可可原料面临产量有限且不稳定的制约因素,限制了纯脂巧克力的发展。作为与可可脂组分及特性最为接近的可可脂替代品,类可可脂的原料来源广泛,产品稳定性有提升空间,并且在提升纯脂巧克力品质方面有改善作用,因此类可可脂的相关研究也获得国内外广泛关注。通过对可可脂及类可可脂的组成、结晶特性、分析方法及纯脂巧克力的耐霜、抗热品质改善等方面进行综述,以期对纯脂巧克力用脂、巧克力品质改善等提供相关参考。     

Monitoring Tempered Dark Chocolate Using Ultrasonic Spectrometry

Ultrasonic spectrometry was used to distinguish between properly tempered and untempered commercial dark chocolate. X-ray diffraction (XRD) and differential scanning calorimetry (DSC) were used to characterize the polymorphic state of tempered and untempered chocolate, results that were correlated to those of ultrasonic spectrometry. Four different kinds of dark chocolate samples with different amounts of sugar (7.5–50 %), fat (30–50 %), and cocoa mass (70–90 %) were subjected to two different tempering protocols. The tempering was achieved using cocoa butter seeds under static cooling from 50 to 14 °C. The ultrasonic generator and analyzer SIA-7 (V.N. Instruments) was used to monitor the crystallization process. The instrument generated a chirp signal with a bandwidth of 0.5 to 3 MHz and was set to work in a four-pathway configuration with two transducers and a center frequency of 2.25 MHz. Spectrometric analysis was carried out with chocolate samples containing 2, 4, and 6 % solid fat content (SFC). The SFC was obtained from DSC measurements. Ultrasonic signals for attenuation, reflection, and velocity were compared between tempered and untempered chocolates. It was shown that seed-tempered chocolate with 30 % sugar and 47.5 % fat attenuated 2.5 MHz of ultrasonic waves by 0.8, 1.7, and 2.0 dB/cm at 2, 4, and 6 % SFC, respectively. On the other hand, untempered chocolate attenuated the ultrasound signal by 3.5, 3.6, and 4.3 dB/cm. Furthermore, it was found that ultrasound reflection signals were stronger and ultrasonic velocity was higher in chocolates with high sugar content.     

Cocoa butter equivalents prepared by blending fractionated palm stearin and shea stearin

The aim of this study was to assess the possibility of commercial use as a cocoa butter equivalent (CBE). The CBE was prepared by blending fractionated palm stearin and shea stearin in a weight ratio of 40:60 and contained 81.9% total symmetric monounsaturated triacyl-glycerols. The CBE was blended with cocoa butter in weight ratios (CBE:cocoa butter) of 5:95, 10:90, 20:80, 30:70, 40:60, 50:50, 60:40, 70:30, 80:20, and 90:10. The blends were evaluated for their fatty acid and triacylglycerol compositions, thermal melting/crystallization behaviors, and solid fat content. The 5:95, 10:90, 20:80, and 30:70 blends showed similar melting/crystallization temperature ranges and enthalpies to those of cocoa butter. Furthermore, they showed similar changes in solid fat content to those of cocoa butter as a function of temperature. These results indicate that the CBE can be blended with cocoa butter at 30% for the manufacture of chocolate products without significantly altering their physical properties.     

Influence of cocoa butter refining on the quality of milk chocolate

A refining step is often crucial for the removal of undesired components in fats and oils. More flexible refining technologies are required due to a global decline in cocoa butter quality and to meet industry’s demand for cocoa butters with improved properties. The aim was to investigate the impact of the cocoa butter refining process on milk chocolate quality. Therefore a crude cocoa butter was subjected to a steam refining at different temperatures and this with or without a silica pretreatment. The major effect of the silica pretreatment was the complete removal of phosphorus (thus phospholipids), iron and alkaline components. During the steam refining step mainly Free Fatty Acids (FFA) were removed at increased temperatures (T ? 200 °C). The refining of the cocoa butter influenced the rheological properties of the chocolate. An increased packed column temperature, coinciding with the removal of FFA, resulted in a lower yield stress and a higher viscosity. Reduction of FFA positively influenced the crystallization kinetics and the formation of the crystal network, resulting in differences on a macroscopic scale.     

Effect of cocoa butter replacement with a β‐glucan‐rich hydrocolloid (C‐trim30) on the rheological and tribological properties of chocolates

BACKGROUND: The food industry has been facing the challenge of developing low‐fat and low‐calorie food products due to rising health awareness of consumers. To meet this consumer demand, an oat β‐glucan‐rich hydrocolloid (C‐trim30) was evaluated as a cocoa butter substitute in chocolates. The effects of C‐trim30 on the rheological, tribological, and textural properties of chocolates were investigated. RESULTS: The viscosity of molten chocolates increased with increasing levels of C‐trim30. Flow behaviors analyzed using the Casson model showed that the Casson viscosity and yield stress increased with increasing concentration of C‐trim30 in the chocolate. Tribological tests on a ball‐on‐flat tribometer showed a reduction in boundary coefficients of friction, with increasing C‐trim30. In addition, hardness of chocolates showed that replacement of cocoa butter with C‐trim30 produced chocolates with softer texture. CONCLUSIONS: The cocoa butter replacement with C‐trim30 up to 10% produced soft chocolates with improved boundary lubrication properties. Also, the chocolate prepared by replacing the cocoa butter with C‐trim30 resulted in a product with a lower caloric value and increased health benefits from the oat β‐glucan. Copyright © 2008 Society of Chemical Industry     

Development of an ultrasonic shear reflection technique to monitor the crystallization of cocoa butter

The quasi-isothermal crystallization process of cocoa butter was monitored by an ultrasonic shear reflection technique utilizing a custom-built experimental set-up in a temperature controlled environment. To facilitate the interpretation of the measurement results, the propagation of shear waves was first theoretically studied in different configurations of gas, liquid or solid layers with varying thickness for the case of normal incidence, yielding theoretical equations of the shear wave reflection coefficient (swRC) for different layering conditions. The typical experimentally observed pattern of the swRC during quasi-isothermal cocoa butter crystallization was subsequently linked to the theoretical equations. The remarkable oscillatory damped response in the swRC as function of the crystallization time could be explained by constructive and destructive interference of a first reflection at the boundary between a plexiglass delay line and the crystallized cocoa butter and a second reflection occurring at the interface between crystallized and liquid substance. This hypothesis was supported by the excitation frequency dependence of the oscillations. The quality of the fit of the theoretical model to the experimental results was very good and also the reproducibility between different independent measurements was acceptable. Finally, measurements at different temperatures (18 °C and 20 °C) suggested that the technique was able to detect differences in crystallization behavior, as measurements at 18 °C displayed faster oscillations compared to measurements at 20 °C. Moreover, this was also confirmed by the theoretical model, as a higher value of the crystallization rate parameter K, exhibited more rapid oscillations.     

Enzymatically Modified Beef Tallow as a Substitute for Cocoa Butter

ABSTRACT: Dark "chocolate" samples were formulated with either cocoa butter (CB), randomized tallow (RT) made with Candida antarctica (SP 435) lipase, or a beef tallow: stearic acid structured lipid (SL) made by acidolysis using Rhizomucor miehei (IM 60) lipase. Fatty acid composition, thermal profile, solid fat content (SFC), hardness, and polymorphic structure were determined for the fats and/or "chocolate" samples. An accelerated fat bloom study was performed on the "chocolate" samples. Neither of the modified tallows had a detrimental effect on the crystallization of CB after proper tempering of the "chocolates." RT did not soften the "chocolate" and both of the modified lipids reduced bloom rates.     

Fat Bloom and Chocolate Structure Studied by Mercury Porosimetry

The structure of dark chocolate samples was analyzed by mercury porosimetry in order to determine whether the formation of fat bloom was related to the presence of pores. The influence of cocoa butter concentration and tempering conditions on porosity were determined by using samples containing 29.5 or 31.9% fat, which were under, well or over-tempered. All Mercury porosimetry analysis confirmed the presence of a porous structure in all chocolates. Empty spaces represented about 1% of the whole volume of a well-tempered chocolate containing 31.9% cocoa butter but made up about 4% of the over-tempered chocolate. A well-tempered chocolate with only 29.5% cocoa butter showed the presence of about 2% empty spaces. From these observations and gas permeability a possible model for the microscopic structure was developed.     

巧克力食品中可可脂及其代用品的鉴别研究

巧克力食品中的常用油脂主要包括天然可可脂、类可可脂、代可可脂和乳脂,采用高温气相色谱法对这四种油脂的甘油三酯组成进行分离。结果表明,天然可可脂与类可可脂的甘油三酯组成较相似,但与代可可脂完全不同,乳脂的甘油三脂组成非常复杂,以其特殊的峰型区别于其它各脂。通过甘油三酯组成的谱图特征可快速、直观地鉴别出这四种油脂。实际应用可区分市售可可脂巧克力和代可可脂巧克力。     

In Situ Ultrasonic Characterization of Cocoa Butter Using a Chirp

Differences between tempered and untempered cocoa butter were investigated by an ultrasonic signal “chirp” generated by contact transducers. Polarized light microscopy and powder X-ray diffraction were used to characterize the morphology and polymorphism of tempered and untempered cocoa butter, whereas pulsed nuclear magnetic resonance was used to determine the amount of crystalline solids present. Ultrasonic wave velocity and attenuation data were collected simultaneously throughout the 5-h crystallization process for cocoa butter. Ultrasonic velocity and attenuation changed at the different solid fat contents (SFC): 4, 8, and 11 %. Untempered cocoa butter showed an attenuation of 3 dB/cm at 1.7 MHz and 4 % SFC, whereas tempered cocoa butter showed an attenuation of 4.5 dB/cm at 1.7 MHz and 4 % SFC. At 3 MHz, the attenuation was 2 dB/cm for untempered and 6 dB/cm for tempered cocoa butter. Under these conditions (4 % SFC, 3 MHz), the chirp wave of tempered sample showed a phase angle change of 0.5 rad, whereas the untempered sample showed ?0.5 rad relative to the canola oil that was taken as 0. The study suggests that an ultrasonic chirp can be effectively used to detect differences between tempered and untempered cocoa butter when measuring attenuation and ultrasonic wave phase angle changes as a function of frequency. The in-line characterization of chocolate “temper” using such nondestructive ultrasonic measurements could be applied to industrial chocolate manufacturing.     

Review of cocoa butter and alternative fats for use in chocolate—Part A. Compositional data

This work reviews the literature on the compositional data of vegetable fats used or proposed as alternatives to cocoa butter in chocolate and confectionery products. Cocoa butter is the only continuous phase in chocolate, thus responsible for the dispersion of all other constituents and for the physical behaviour of chocolate. Unique to cocoa butter is its brittleness at room temperature and its quick and complete melting at body temperature. There were, and are, strong efforts to replace cocoa butter in part for chocolate production for technological and economic reasons. Such cocoa butter alternatives are the so-called cocoa butter equivalents (CBEs), cocoa butter substitutes (CBSs) and cocoa butter replacers (CBRs). These are mostly mixtures of various vegetable fats (often modified) and can consist of palm and palm kernel oil, illipé fat, shea butter, sal fat and kokum butter. In addition, a large variety of other vegetable oils can be used. Their composition according to triglycerides, fatty acids, sterols and other unsaponifiable components is discussed in this report.     

Influence of roasting conditions on fatty acid composition and oxidative changes of cocoa butter extracted from cocoa bean of Forastero variety cultivated in Togo

Cocoa butter is responsible for physico-chemical, rheological and sensory properties of chocolates. Forastero cocoa beans are rich in cocoa butter. Roasting of cocoa beans is an essential step of their processing, giving rise to many desirable transformations. On the other hand, it causes changes in certain valuable ingredients including also cocoa butter. This article studies the influence of roasting conditions, i.e. temperature, humidity and flow velocity of roasting air, on the fatty acid composition, peroxide value and content of conjugated dienes and trienes in cocoa butter extracted from cocoa beans. Generally, in most cases roasting did not increase the peroxide value. In the constant conditions due to obtained results of PV, CD and CT values it is recommended to roast cocoa beans at the temperature of 150 °C, 1 m/s air velocity and 5% relative humidity. In the variable conditions lower values of PV, CD and CT were achieved when cocoa beans were roasted in variants with changing temperature from 150 °C to 135 °C or with changing air velocity from 1 to 0.5 m/s. Generally, the roasting process substantially did not change the content of each fatty acid, regardless of the applied conditions.     

乳化剂对可可脂结晶行为的影响

从结晶热力学、动力学及形态学3个方面考察了5种乳化剂对可可脂结晶行为的影响。结果表明:单甘脂的添加降低了可可脂在25～30℃温度范围内的固体脂肪含量,不利于巧克力的加工。山梨醇酐单硬脂酸酯(Span60)的添加使可可脂晶体的三维球晶生长方式向二维平面晶体生长方式转变,并显著加快可可脂的结晶速率。Span60和聚乙氧基硬脂酸山梨糖醇(Tween60)缩短了可可脂的半结晶时间,而单甘脂、卵磷脂及聚甘油多聚蓖麻酸酯(PGPR)使可可脂的半结晶时间延长。偏光显微镜结果表明乳化剂的添加使得可可脂球晶的直径增大。