Densification,microstructure, and mechanical properties of ZrC–SiC ceramics

ZrC–SiC ceramics were fabricated by high-energy ball milling and reactive hot pressing of ZrH₂, carbon black, and varying amounts of SiC. The ceramics were composed of nominally pure ZrC containing 0 to 30 vol% SiC particles. The relative density increased as SiC content increased, from 96.8% for nominally pure ZrC to 99.3% for ZrC-30 vol% SiC. As SiC content increased from 0 to 30 vol%, Young's modulus increased from 404 ± 11 to 420 ± 9 GPa and Vickers hardness increased from 18.5 ± 0.7 to 23.0 ± 0.5 GPa due to a combination of the higher relative density of ceramics with higher SiC content and the higher Young's modulus and hardness of SiC compared to ZrC. Flexure strength was 308 ± 11 MPa for pure ZrC, but increased to 576 ± 49 MPa for a SiC content of 30 vol%. Fracture toughness was 2.3 ± 0.2 MPa·m^1/2 for pure ZrC and increased to about 3.0 ± 0.1 MPa·m^1/2 for compositions containing SiC additions. The combination of high-energy ball milling and reactive hot pressing was able to produce ZrC–SiC ceramics with sub-micron grain sizes and high relative densities with higher strengths than previously reported for similar materials.     

High-Strength Zirconium Diboride-Based Ceramics

Zirconium diboride (ZrB₂) and ZrB₂ ceramics containing 10, 20, and 30 vol% SiC particulates were prepared from commercially available powders by hot pressing. Four-point bend strength, fracture toughness, elastic modulus, and hardness were measured. Modulus and hardness did not vary significantly with SiC content. In contrast, strength and toughness increased as SiC content increased. Strength increased from 565 MPa for ZrB₂ to >1000 MPa for samples containing 20 or 30 vol% SiC. The increase in strength was attributed to a decrease in grain size and the presence of WC.     

Mechanical Characterization of Annealed ZrB2–SiC Composites

Composites consisting of 70 vol% ZrB₂ and 30 vol% α‐SiC particles were hot pressed to near full density and subsequently annealed at temperatures ranging from 1000°C to 2000°C. Strength, elastic modulus, and hardness were measured for as‐processed and annealed composites. Raman spectroscopy was employed to measure the thermal residual stresses within the silicon carbide (SiC) phase of the composites. Elastic modulus and hardness were unaffected by annealing conditions. Strength was not affected by annealing at 1400°C or above; however, strength increased for samples annealed below 1400°C. Annealing under uniaxial pressure was found to be more effective than annealing without applied pressure. The average strength of materials annealed at 1400°C or above was ~700 MPa, whereas that of materials annealed at 1000°C, under a 100 MPa applied pressure, averaged ~910 MPa. Raman stress measurements revealed that the distribution of stresses in the composites was altered for samples annealed below 1400°C resulting in increased strength.     

ZTM_(15)/20SiC_p陶瓷材料性能测试方法比较及分析

本文采用不同方法测定了ZTM15 /2 0SiCP 材料的弹性模量、维氏硬度、强度和韧性。结果表明因测试方法的不同 ,同一材料所测得的强度和韧性有较大差异。分别采用三点弯曲和单边切口梁法所测得的ZTM15 /2 0SiCP 材料的强度和韧性值偏大 ,由径向加载法所测得的强度值较小 ,因试样受双向应力 ,纵向最大压力是横向最大拉应力的 3倍 ,该压应力对断裂有很大影响。用压痕法测定材料的韧性时必须考虑残余应力的影响。     

Mechanical properties of sintered ZrB2-SiC ceramics

ZrB₂ ceramics containing 10-30 vol% SiC were pressurelessly sintered to near full density (relative density >97%). The effects of carbon content, SiC volume fraction and SiC starting particle size on the mechanical properties were evaluated. Microstructure analysis indicated that higher levels of carbon additions (10 wt% based on SiC content) resulted in excess carbon at the grain boundaries, which decreased flexure strength. Elastic modulus, hardness, flexure strength and fracture toughness values all increased with increasing SiC content for compositions with 5 wt% carbon. Reducing the size of the starting SiC particles decreased the ZrB₂ grain size and changed the morphology of the final SiC grains from equiaxed to whisker-like, also affecting the flexure strength. The ceramics prepared from middle starting powder with an equiaxed SiC grain morphology had the highest flexure strength (600 MPa) compared with ceramics prepared from finer or coarser SiC powders.     

Radial Variations in Modulus and Hardness in SCS-6 Silicon Carbide Fibers

The mechanical properties of SCS-6 SiC fibers were measured as a function of fiber radius using nanoindentation techniques. Hardness and Young's modulus were characterized for the material in all of the major regions of these fibers: the carbon core, the graphitic core coating, the inner SiC sheath, and the outer SiC sheath. The carbon core of the fibers was determined to be uniform in properties but extremely compliant. Young's modulus of 28 GPa and a hardness of 4.2 GPa were measured. The graphitic core coating was found to exhibit considerable anelasticity and to have both a low modulus (21 GPa) and a low hardness (1.7 GPa). The inner sheath of the fiber, which contained a varying chemistry, showed a sharp increase in stiffness and hardness from the inner core. Modulus and hardness increased by an order of magnitude over just 1 or 2 μm when transversing radially away from the core into the SiC. This change in properties was pronounced and clearly defined. The outer sheath, which contained a uniform chemistry and microstructure, was consistently stiff and hard when transversing radially. The average modulus and hardness for the full fiber was 333 GPa. The values reported for Young's modulus and hardness clearly showed that the mechanical properties of SCS SiC fibers exhibit dramatic changes across their diameters.     

The effect of CNT content on the surface and mechanical properties of CNTs doped diamond like carbon films

The carbon nanotubes (CNTs) doped diamond like carbon films were carried out by spinning coating multi-walled carbon nanotubes (CNTs) on silicon covered with diamond like carbon films via PECVD with C₂H₂ and H₂. The results show that the I_D/I_G and sp²/sp³ ratios are proportional to the CNT contents. For wettability and hydrogen content, the increase of CNT content results in more hydrophobic and less hydrogen for CNT doped DLC films. As for mechanical properties, the hardness and elastic modulus increases linearly with increasing CNT content. The residual stress is reduced for increasing CNT content. As for the surface property, the friction coefficient is reduced for higher CNT content. For CNT doped DLC films, the inclusion of horizontal CNT into DLC films increases the hardness, elastic modulus and reduces the hydrogen content, friction coefficient and residual stress. Like the light element and metal doping, the CNT doping has effects on the surface and mechanical properties on DLC which might be useful to specific application.     

Raman scattering,AFM and nanoindentation characterisation of diamond films obtained by hot filament CVD

In this work, structure and mechanical properties of diamond films fabricated by HFCVD on silicon substrates with nanodiamond seeding were investigated. Raman spectroscopy was used to characterise the diamond phase content, crystalline quality and source of stresses in these films. Topography, hardness and Young's modulus were studied by scanning force microscopy (SFM) and nanoindentation methods. It has been ascertained that for the diamond films grown on silicon substrates with nanodiamond seeding hardness and crystalline quality is higher than for films on scratched silicon. The diamond films demonstrate Raman upshift with respect to natural diamond, indicating presence of internal compressive stress. It was shown that various types of impurities and defects induce compressive stresses in the diamond grains.     

Evolution of Structural and Mechanical Properties of TiN Films on SS 304LN

We investigate the effect of orientation and residual stress on mechanical properties of reactive magnetron‐sputtered TiN thin films on SS 304 LN with a function of substrate temperature. All these films are polycrystalline with a preferred orientation (200). Residual stress of these films were calculated by sin²Ψ technique and found to be in the range of ?2.6 to ?4.5 GPa. The hardness and modulus of these films ranged between 24–29 GPa and 326–388 GPa, respectively. Temperature‐dependent orientation change is clearly observed and this in turn influenced the residual stress. Hardness and modulus of these films exhibited dependence on the orientation and residual stress.     

Synthesis and characterization of new functional poly(urethane‐imide) crosslinked networks

To synthesize new functional poly(urethane‐imide) crosslinked networks, soluble polyimide from 2,2′‐bis(3,4‐dicarboxyphenyl) hexafluoropropane dianhydride, 4,4′‐oxydianiline, and maleic anhydride and polyurethane prepolymer from polycaprolactone diol, tolylene 2,4‐diisocyanate and hydroxyl ethyl acrylate were prepared. Poly(urethane‐imide) thin films were finally prepared by the reaction between maleimide end‐capped soluble polyimide (PI) and acrylate end‐capped polyurethane (PU). The effect of polyurethane content on dielectric constant, residual stress, morphology, thermal property, and mechanical property was studied by FTIR, prism coupler, Thin Film Stress Analyzer (TFSA), XRD, TGA, DMTA, and Nano‐indentation. Dielectric constant of poly(urethane‐imide) thin films (2.39–2.45) was lower than that of pure polyimide (2.46). Especially, poly(urethane‐imide) thin films with 50% of PU showed lower dielectric constant than other poly(urethane‐imide) thin films did. Lower residual stress and slope in cooling curve were achieved in higher PU content. Compared to typical polyurethane, poly(urethane‐imide) thin films exhibited better thermal stability due to the presence of the imide groups. The glass transition temperature, modulus, and hardness decreased with increase in the flexible PU content even though elongation and thermal expansion coefficient increased. Finally, poly(urethane‐imide) thin films with low residual stress and dielectric constant, which are strongly affected by the morphological structure, chain mobility, and modulus, can be suggested to apply for electronic devices by variation of PU. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 113–123, 2006     

Effect of pyrocarbon texture on the mechanical and oxidative erosion property of SiC coating for protecting carbon/carbon composites

SiC coating was conducted on C/C composites with rough laminar (RL) or smooth laminar (SL) pyrocarbon matrix separately. The residual stress, elastic modulus and microhardness of RL-SiC (RLS) and SL-SiC (SLS) coatings were investigated. The results showed that compared with SLS, RLS coating possessed smaller residual stress and higher hardness and elastic modulus, which was beneficial for its resistance to cracking and then contributed to the anti-oxidation performance improvement. At temperatures of 300–1400 °C, its mass loss was only 2.41%. At 1500 °C, it showed good self-sealing ability and could provide C/C composites against oxidation at least 120 h.     

An Investigation of the Nanomechanical Properties of 0.5Ba(Ti0.8Zr0.2)O3–0.5(Ba0.7Ca0.3)TiO3 Thin Films

For practical application, the functional piezoelectric film in microelectromechanical systems should meet the requirement of physical properties, as well as the mechanical properties. In this article, 0.5Ba(Ti_0.8Zr_0.2)O₃–0.5(Ba_0.7Ca_0.3)TiO₃ (0.5BZT–0.5BCT) thin films with varied properties were prepared on (100) Si substrates via a sol–gel technique at different annealing temperatures. The effects of the annealing temperature on the morphology, piezoelectricity, hardness, and elastic modulus were studied. Particular attention was paid to the surface frictional behavior of films, and the changes in the friction force can be radically explained in terms of differences in the hardness/elastic modulus ratio and the residual stress of films. And, it reveals that the higher ratio of hardness to elastic modulus and tensile residual stress can contribute to a lower friction force for 0.5BZT–0.5BCT film during sling friction.     

Flexural Creep Deformation of ZrB2/SiC Ceramics in Oxidizing Atmosphere

Flexural creep of ZrB₂/0–50 vol% SiC ceramics was characterized in oxidizing atmosphere as a function of temperature (1200°–1500°C), stress (30–180 MPa), and SiC particle size (2 and 10 μm). Creep behavior showed strong dependence on SiC content and particle size, temperature and stress. The rate of creep increased with increasing SiC content, temperature, and stress and with decreasing SiC particle size, especially, at temperatures above 1300°C. The activation energy of creep showed linear dependence on the SiC content increasing from about 130 to 511 kJ/mol for ceramics containing 0 and 50 vol% 2-μm SiC, respectively. The stress exponent was about 2 for ZrB₂ containing 50 vol% SiC regardless of SiC particle size, which is an indication that the leading mechanism of creep for this composition is sliding of grain boundaries. Compared with that, the stress exponent is about 1 for ZrB₂ containing 0–25vol% SiC, which is an indication that diffusional creep has a significant contribution to the mechanism of creep for these compositions. Cracking and grain shifting were observed on the tensile side of the samples containing 25 and 50 vol% SiC. Cracks propagate through the SiC phase confirming the assumption that grain-boundary sliding of the SiC grains is the controlling creep mechanism in the ceramics containing 50 vol% SiC. The presence of stress, both compressive and tensile, in the samples enhanced oxidation.     

Increasing the strength and toughness of a carbon fiber/silicon carbide composite by heat treatment

The effect of heat treatment on the strengthening and toughening of a carbon fiber/silicon carbide composite (C/SiC) with a thin pyrolytic carbon (PyC) interphase was investigated. Tensile strength and modulus were measured using tensile tests, and toughness was obtained by calculating the area under the stress–strain curves. Results show that with increasing heat treatment temperature both the strength and toughness of the C/SiC composite increased, but the modulus decreased. After heat treatment at 1900 °C the tensile strength and toughness increased by a maximum of 42% and 252%, respectively, and the modulus decreased by 48%. X-ray diffraction analysis and microstructural observation confirmed that the heat treatment mainly increased the graphitization of the amorphous PyC interphase, and this was responsible for the property changes observed because it decreased the interfacial sliding resistance associated with long fiber pull-out, relieved the thermal residual stress and lower stress concentrations on the fibers to uniformly share the load for improving the strength and toughness.     

A finite element analysis of the effects of residual stress,substrate roughness and non-uniform stress distribution on the mechanical properties of diamond-like carbon films

High residual stress has been a critical issue that limits the application of DLC films. The stress not only deteriorates the adhesion strength of DLC in different substrates, but also affects the measurement of mechanical properties such as hardness or elastic modulus. In this study, a two-step finite element analysis that simulates the pre-stress induced by a thermal process followed by nanoindentation was carried out to study the residual stress effects on mechanical properties. Residual stress generated by different substrates, substrate roughness and non-uniform stressing are compared based on the impact on the mechanical properties. The results show that positive residual stress tends to increase hardness and elastic modulus while negative stress generally results in a decrease in hardness and elastic modulus. Different substrates lead to different degrees of variation but not to any change in the overall trend. The degree of variation is magnified by substrate roughness. For non-uniform stress distribution, a smooth substrate has small variation in hardness and elastic modulus from center to edge and such variation is manifest in a rough substrate. These results indicate that the mechanical properties (hardness and elastic modulus) are affected by the residual stress. Factors like different substrates, substrate roughness and measurement position cause different degrees of variation in these properties. Therefore, the interpretation of mechanical properties should be applied carefully.     

Influence of power frequency on the performance of SiC thin films deposited by pulsed DC magnetron sputtering

Because of its high stability, good wear resistance, and high mechanical hardness, SiC is widely used in various mechanical parts as a protective film. However, there have been few reports published on the preparation of SiC films by pulsed DC magnetron sputtering. In this work, SiC films were deposited onto glass and ceramic substrates from a sintered SiC target through pulsed DC magnetron sputtering. The influence of the variation of the power pulse frequency (0?kHz, 50?kHz, 150?kHz, 250?kHz, and 300?kHz) on the film’s performance was studied. The surface morphology, structural characteristics, hardness, and adhesion strength of the deposited SiC films were investigated here. The results show that all the deposited films adhered well to the substrate. They were smooth, compact, and presented an amorphous structure. The film hardness was found to increase as the pulse frequency was increased. When the pulse frequency was 250?kHz, the resulting SiC film possessed optimal mechanical properties with a hardness of 25.74?GPa (measured using a nanometer indentation instrument) and an adhesion strength of about 36?N (measured by scratch tester).     

Mechanical Properties Improvement of Waterborne Polyurethane Coating Films After Rewetting and Drying

Drying behavior of waterborne polyurethane coating under ambient conditions displays the typical three-stage drying process on compact hard substrates. When the naturally dried samples are further dried at thermal condition of 105°C, the loss of residual water was accompanied with an increase in the hardness of the films. When the coating films were immersed in water and dried at ambient condition again, the hardness and modulus increased significantly. After 180-min immersion followed by natural drying, the hardness of the film increased to almost 10 times that of the initial value. The possible reason is that the interaction between water and the hydrophobic amorphous phase of polyurethane led to a compacted amorphous phase, which decreased the free volume of the films, resulting in the increase in the hardness and modulus of the coating films.     

Relationship between bonding structure and mechanical properties of amorphous carbon containing silicon

Unhydrogenated amorphous carbon films with different silicon concentrations were synthesized by magnetron sputtering, and the corresponding evolution of inter-atomic bonding configurations, surface roughness and mechanical properties like hardness, modulus and stress was analyzed. Introducing silicon into amorphous carbon not only reduced the sp²-hybridized carbon bonding, it also helped to reduce residual stress. Both the hardness and elastic modulus suffered degradation when the silicon concentration was low. But these properties recovered when silicon dosage increased. Surface roughness increased when silicon concentration was low, but decreased when the silicon dosage increased. Such changes in the mechanical properties were closely related to the carbon and silicon inter-atomic interaction. The amorphous carbon network was modified by silicon, and affected by deposition kinetics. The mismatch in the atomic size and bond length, and the alteration of the carbon hybridization were determined to be the basis for the changes in the mechanical properties.     

High-Toughness Silicon Carbide as Armor

Silicon carbide, with single-edge precracked beam (SEPB) toughness greater than 7 MPa·m^1/2, was made by hot-pressing using Al–B–C (ABC) or Al–Y₂O₃ (YAG) as additives. The hardness of SiC processed with a liquid phase was always less than SiC densified without a liquid phase despite having a similar or finer grain size. With increasing Al content, the ABC system changed from trans- to intergranular fracture with a drop in hardness and a two- to threefold increase in SEPB toughness. Strength and Weibull modulus for materials processed with a liquid phase were higher than those of solid-state densified SiC. Ballistic testing, however, did not show any improvement over SiC densified with B and C additives. Depth of penetration was controlled by hardness of the SiC-based materials, while V ₅₀ values for 14.5 mm WC–Co cored projectiles were in the range of 720–750 m/s for all materials tested.     

Etude des propriétés des films préparés par evaporation des solutions d'un polymére dans différents solvants

Films of a plasticized random terpolymer were prepared by evaporation of solutions in several solvents. The glass transition temperatures of the films were determined and were found to follow the Fox's equation. Their tensile modulus, measured just below the glass transition temperature, was found to depend on the residual solvent content of the films.