Mineralizing Magnesium Aluminate Spinel Formation With B2O3

B₂O₃ mineralizes spinel formation from stoichiometric (1:1 mole ratio) calcined magnesia and alumina. After 3 h at 1100°C, X-ray diffraction (XRD) shows the mineralization effect of B₂O₃ is limited to 1.5 wt% additions with higher B₂O₃ contents leading to Mg₃B₂O₆ formation and reduced spinel content. Boron nuclear magnetic resonance, electron probe microanalysis (EPMA), scanning electron microscopy, transmission electron microscopy (TEM) and XRD reveal formation of a boron-containing liquid. Energy dispersive spectroscopy in the TEM and EPMA of the glassy phases formed from solidification of the liquid reveal that initially it is Mg borate, later becoming a magnesia-modified boroaluminate, composition suggesting dissolution–precipitation as opposed to templated growth as the mechanism of this liquid phase mediated mineralization.     

Crystallization of Na2B4O7 from Its Melt

The temperature dependence of the rate of growth of Na₂B₄O₇ from its melt was determined between 1° and 192°C of undercooling. The maximum rate of growth was 2000 μm/min at 57°C of undercooling. Analysis of the growth data indicated that growth could occur by a screw dislocation mechanism over the entire range of undercooling. When this mechanism was assumed, there was good correlation between the experimental data and the predictions of the Turnbull and Cohen equation.     

Growth of β-Alumina (Na2O · 11Al2O3) Single Crystals by the Flux Method

The crystal-growth process and growth conditions of β-alumina (Na₂O · Al₂O₃) were investigated using the Na₂B₄O₇-Na₃AlF₆ flux method. β-Alumina (electric fusion brick) was used as both nutrient and seed. Weight loss of the flux varied widely for various runs: ≅ 10 wt% of flux evaporated at 100 h, ≅ 17 wt% at 150 h, and 43 wt% at 600 h. When β-alumina crystal was grown, only 20 wt% Na₂B₄O₇ was added to the Na₃AlF₆ flux. The linear growth rates of the β-alumina single crystal grown by an Na₃AlF₆-20 wt% Na₂B₄O₇ flux method at 1040°C and Δ t = 18°C were ≅ 1.0 × 10⁻³ mm/h ( a face) and ≅0.3 × 10⁻³ mm/h ( c face). The β-alumina single crystals grown were bounded by only c [001] and a [100] and were colorless and transparent.     

Crystalline Compounds and Glasses in the System B2O3-NaF-NaBF4

The system B₂O₃-NaF-NaBF, has been studied by subjecting selected compositions to thermal treatment in the range 400° to 600°C. Weight losses, chemical analyses, ir, Raman, and X-ray diffraction techniques were used to define the composition of the crystalline phases and the structural units being formed in the system. The stoichiometry of the BF₃ evolved from NaBF₄-B₂O₃ mixtures indicated that a composition corresponding to Na₂B₃F₅O₃ was formed in mixtures containing up to 33.3 mol% B₂O₃. At higher boron oxide concentrations, Na₂B₃F₅O₃ was consumed, yielding 2NaF.3B₂O₃. The crystalline compounds Na₃B₃F₆O₃, 2NaF.3B₂O₃, and phase B (apparently NaF.B₂O₃) were formed in the system. The compound Na₃B₃F₆O₃ appeared as the stable oxygen-containing species in NaBF₄-NaF mixtures of low oxide content. The main fluorine-containing structural units of the system are BF₄, (–O)₃BF, (–O)₂BF₂, (–O)₂BF, whereas the main structure for binary NaF-B₂O₃ mixtures is (–O)₃BF.     

Oxidation Protection of MgO–C Refractories by Means of Al8B4C7

The effect of Al₈B₄C₇ used as an antioxidant in MgO–C refractories and the behavior of Al₈B₄C₇ in CO gas were investigated in the present study. Al₈B₄C₇ was found to react with CO gas, to form Al₂O₃( s ), B₂O₃( l ), and C( s ), at temperatures >1100°C. The Al₂O₃ reacts with MgO to form MgAl₂O₄ near the surface of the material. At the same time, B₂O₃( l ) evaporates and reacts with MgO, to form a liquid phase, at >1333°C, the eutectic point between 3MgO·B₂O₃ and MgO. The coexistence of the liquid and MgAl₂O₄ makes the protective layer more dense, thus inhibiting oxidation of the refractory. At >1333°C, the process apparently is controlled by oxygen diffusion, whereas it is controlled by chemical reaction when the temperature is <1333°C.     

Preparation of Li2B4O7 Films with Preferential Orientation by Sol–Gel Method

Li₂B₄O₇ films, a promising material for surface acoustic wave devices, were prepared by the sol—gel method using metal alkoxide precursors as starting materials. The Li₂B₄O₇ films on silicon (100) and (111) single crystals prepared from a coating solution to which acetic or hydrochloric acid was added were highly oriented along the (122) plane, whereas those without acid additive were randomly oriented. The results were interpreted based on the basic sol-gel chemistry and the lattice matching between the film and substrate.     

Studies in Lithium Oxide Systems: XI, Li2O–B2O3–P2O5

The glassforming region in the system was roughly outlined and liquidus data were obtained for the three joins LiPO₃-BPO₄, Li₄P₂O₇-BPO₄, and Li₃PO₄-Li₂B₄O₇. Compatibility relations for the ternary subsystems Li₄P₂O₇-BPO₄-P₂O₅ and Li₂O-Li₃PO₄-Li₂B₈O₁₃ were established. Two ternary compounds with the probable compositions 22Li₂O - 11B₂O₃ - 13P₂O₅ and 2Li₂O 3B₂O₃ P₂O₅ were detected.     

Viscosity of Molten Na2O─B2O3 Slags

The viscosity of sodium borate slags at high Na₂O concentrations (37.3 to 49.4 mol%) and high temperatures (1000° to 1300°C) follows an Arrhenius-type relationship. This relationship was also observed for sodium borate slags (mass% Na₂O/mass% B₂O₃= 0.86) containing CaO and CaF₂ for the same temperature range. There has been a reduction in viscosity of the sodium borate slags (mass% Na₂O₃mass% B₂O = 0.53 to 0.86) with increase in Na₂O concentration. On adding CaO (10 to 50 mass%) to the sodium borate slag (mass% Na₂O/mass% B₂O₃= 0.86), the viscosity increased considerably, while an addition of CaF₂ (S to 15 mass%) to the slag (30.9 mass% Na₂O₃ 35.8 mass% B₂O₃, 33.3 mass% CaO) decreased the viscosity. The average activation energies of Na₂O─B₂O₃, Na₂O─B₂O₃─CaO₃ and Na₂O─B₂O₃─CaO─CaF₂ slag systems have been estimated as 14.6, 124.7, and 41.4 kJ/mol, respectively, for the given composition ranges and 1000° to 1300°C temperature range.     

Crystal Chemistry and Phase Relations in the System Li2O-Fe2O3-TiO2

Above 755°C, compounds along the spinel join LiFe₅O₈-Li₄Ti₅O₁₂ form a complete solid solution and below that temperature a two-phase region separates the ordered LiFe₅O₈ and the disordered spinel phase. At 800° and 900°C, cubic LiFeO₂ ( ss ) and monoclinic Li_zTi0₃ ( ss ) exist on the monoxide join LiFeO₂-Li₂TiO₃. The distributions of cations in both the spinel and monoxide structures were calculated as a function of equilibrium temperature and composition. Sub-solidus equilibria in the system Li₂O-Fe₂O₃-TiO₂ at 800° and 900°C were determined for compositions containing ∼50 mol% Li₂O.     

Reducing the Sintering Temperature for MgO–Al2O3Mixtures by Addition of Cryolite (Na3AlF6)

The preparation of near stoichiometric spinel and alumina-rich spinel composites from Al₂O₃and MgO powders with the addition of Na₃AlF₆up to 4 wt% in the temperature range 700°–1600°C was studied; 98 wt% spinel containing 72 wt% Al₂O₃can be produced from the mixture of 72 wt% (50 at.%) Al₂O₃+ 28 wt% (50 at.%) MgO powders with the addition of 1 wt% Na₃AlF₆fired at 1300°C for 1 h. Spinels containing 81–85 wt% Al₂O₃can be produced from either the mixture of 90 wt% (78 at.%) Al₂O₃+ 10 wt% (22 at.%) MgO or the mixture of 95 wt% (88 at.%) Al₂O₃+ 5 wt% (12 at.%) MgO powders with the addition of 4 wt% Na₃AlF₆in the temperature range 1300°–1600°C by using a torch-flame firing for 3 min, followed by quenching in water, while the same system under slow cooling in a furnace results in spinel containing 74–76 wt% Al₂O₃. Microscopic studies indicate that the alumina-rich spinel composites consist of a continuous majority spinel phase and an isolated minority corundum phase, regardless of slow cooling in a furnace or quenching in water.     

Studies in Lithium Oxide Systems: II, Li2O Al2O3–Al2 O 3

Solid-state reactions between Li₂O and Al₂ O₃ were studied in the region between Li₂O.Al₂ O ₃ and Al₂ O ₃. The compound Li₂ O Al₂ O ₃ melts at 1610°± 15°C. and undergoes a rapid reversible inversion between 1200° and 1300°C. Vaporization of Li₂ O from compositions in the system proceeds at an appreciable rate at 1400°C, as shown by fluorescence. Lithium spinel, Li₂ O -5Al₂O₃, was the only other compound observed. The effect of Li₂ O on the sintering of alumina was investigated.     

Microwave Dielectric Properties of Li2TiO3 Ceramics Doped with ZnO–B2O3 Frit

A type of new low sintering temperature ceramic, Li₂TiO₃ ceramic, has been found. Although it is difficult for the Li₂TiO₃ compound to be sintered compactly at temperatures above 1000°C for the volatilization of Li₂O, dense Li₂TiO₃ ceramics were obtained by conventional solid-state reaction method at the sintering temperature of 900°C with the addition of ZnO–B₂O₃ frit. The sintering behavior and microwave dielectric properties of Li₂TiO₃ ceramics with less ZnO–B₂O₃ frit (≤3.0 wt%) doping were investigated. The addition of ZnO–B₂O₃ frit can lower the sintering temperature of the Li₂TiO₃ ceramics, but it does not apparently degrade the microwave dielectric properties of the Li₂TiO₃ ceramics. Typically, the good microwave dielectric properties of ɛ_r=23.06, Q × f =32 275 GHz, τ_f = 35.79 ppm/°C were obtained for 2.5 wt% ZnO–B₂O₃ frit-doped Li₂TiO₃ ceramics sintered at 900°C for 2 h. The porosity was 0.08%. The Li₂TiO₃ ceramic system may be a promising candidate for low-temperature cofired ceramics applications.     

Kinetics and Mechanism of Hot Corrosion of γ-Y2Si2O7 in Thin-Film Na2SO4 Molten Salt

γ-Y₂Si₂O₇ is a promising candidate material both for high-temperature structural applications and as an environmental/thermal barrier coating material due to its unique properties such as high melting point, machinability, thermal stability, low linear thermal expansion coefficient (3.9 × 10⁻⁶/K, 200°–1300°C), and low thermal conductivity (<3.0 W/m·K above 300°C). The hot corrosion behavior of γ-Y₂Si₂O₇ in thin-film molten Na₂SO₄ at 850°–1000°C for 20 h in flowing air was investigated using a thermogravimetric analyzer (TGA) and a mass spectrometer (MS). γ-Y₂Si₂O₇ exhibited good resistance against Na₂SO₄ molten salt. The kinetic curves were well fitted by a paralinear equation: the linear part was caused by the evaporation of Na₂SO₄ and the parabolic part came from gas products evolved from the hotcorrosion reaction. A thin silica film formed under the corrosion scale was the key factor for retarding the hot corrosion. The apparent activation energy for the corrosion of γ-Y₂Si₂O₇ in Na₂SO₄ molten salt with flowing air was evaluated to be 255 kJ/mol.     

Phase Relations in the System Na2O-Li2O-Al2O3

A subsolidus phase diagram for the system Li₂O-Na₂O-Al₂O₃ at 1500°C is presented. Unlike the analogous system MgO-Na₂O-Al₂O₃, β" was the only ternary compound observed in the section of the lithia-based system examined in this study. A fairly extensive region of β solid solution was found. In contrast, the range of compositions where β" exists is small and does not extend into the Na₂O-Al₂O₃ binary.     

Studies in Lithium Oxide Systems: V, Li2O-Li20 B2O3

Nine compositions containing 40 to 68% B₂O₃ were used to study the high-lithia portion of the system Li₂O-B₂O₃ by quenching and differential thermal analysis methods. The compounds 3Li₂O 2B₂O₃ and 3Li₂O B₂O₃ melted incongruently at 700°± 6°C, and 715°± 15°C., respectively. The compound 2Li₂O B₂O₃ is assumed to dissociate slightly below 650°± 15° C., although the data could also be interpreted as in-congruent melting. Below 600°± 6°C. it does dissociate to the 3:2 and 3:1 compounds. In this narrow temperature interval the 2:1 compound had an inversion at 618°± 6°C. Both forms of the 2:1 compound could be quenched to room temperature. X-ray diffraction data for the compounds are tabulated, and the complete phase diagram for the system Li₂O-B₂O₃ is presented.     

Electrochemical Studies in Glass: I, The System NiO-Na2Si2O5

A solid electrolyte electrochemical cell of the type Pt|Ni:NiO _{a =1}∥ZrO₂+7.5% CaO∥Ni:NiO _{a <1}+glass|Pt was used to measure the activities of NiO in sodium disilicate glass from 750° to 1100°C. The data indicate a solubility varying from 11 mol% (5.0 wt%) at 800° to 20 mol% (9.3 wt%) at 1100°C. From the variation in NiO activity, the activity of sodium disilicate in glass solution was estimated; from these combined data partial molar free energies and entropies of solution of NiO and Na₂Si₂O₅ and free energies and entropies of mixing were calculated. A partial phase diagram for the system NiO-Na₂Si₂O₅ proposed from solubility data indicates a eutectic at ∼12 mol% (5.3 wt%) NiO at 830°C.     

Phase Relations in the Pseudobinary System Na2TiSi4O11-Na2Ti2Si2O9

The quenching technique was used to study subliquidus and subsolidus phase relations in the pseudobinary system Na₂ Ti₂Si₂ O₁₁-Na₂ Ti₂ Si₂ O₉. Both narsarukite (Na₂TiSi₄O₁₁) and lorenzenite (Na₂Ti₂Si₂O₉) melt incongruently. Narsarsukite melts at 911°±°C to SiO₂+liquid, with the liquidus at 1016°C. Lorenzenite melts at 910°±5°C to Na₂ Ti₆ O₁₃+liquid; Na₂ Ti₆ O₁₃ reacts with liquid to form TiO₂ and is thus consumed by 985°±5°C. The liquidus occurs at 1252°C.     

Volume Relations in Na2O·B2O3 and Na2O·SiO2 B2O3, Melts at 1300·C

Density (and some viscosity) data are presented for binary sodium borate melts containing as much as 60 mole % Na₂O and for ternary sodium silicoborate melts with B/Si <2.0 between 1000°C and 1300°C. The high-temperature partial molar volume analysis of the binary sodium borate melts reveals about 50% BO₄ tetrahedra at the 40 mole % Na₂O composition, in agreement with recent NMR estimates for the binary glasses. No "boron anomaly" was found near 18 mole % Na₂O at high temperature. The synthetic partial molar volume model that agrees best with experiment for all ternary melts studied involves the presence of some BO₄ tetrahedra, the percentage of which varies with composition. This ternary model involves a high degree of internal consistency. No tendency toward extensive micro-immiscibility was observed for ternary melts near the SiO₂·B₂O₃ binary.     

Effect of Li2CO3 Addition on the Sintering Temperature and Microwave Dielectric Properties of Mg2V2O7 Ceramics

Li₂CO₃ was added to Mg₂V₂O₇ ceramics in order to reduce the sintering temperature to below 900°C. At temperatures below 900°C, a liquid phase was formed during sintering, which assisted the densification of the specimens. The addition of Li₂CO₃ changed the crystal structure of Mg₂V₂O₇ ceramics from triclinic to monoclinic. The 6.0 mol% Li₂CO₃-added Mg₂V₂O₇ ceramic was well sintered at 800°C with a high density and good microwave dielectric properties of ɛ _r=8.2, Q × f =70 621 GHz, and τ_f=−35.2 ppm/°C. Silver did not react with the 6.0 mol% Li₂CO₃-added Mg₂V₂O₇ ceramic at 800°C. Therefore, this ceramic is a good candidate material in low-temperature co-fired ceramic multilayer devices.     

Studies in Lithium Oxide Systems: XII, Li2O-B2O3-Al2O3

Tentative phase relations in the binary system BnOa-A1₂O₃ are presented as a prerequisite to the understanding of the system Li₂O-B₂O₃-Al₂O₃. Two binary compounds, 2A1₂O₃.B₂O₃ and 9A1₂O₃.-2B₂O₃, melted incongruently at 1030° f 7°C and about 144°C, respectively. Two ternary compounds were isolated, 2Li₂O.A1₂O₃.B₂O₃ and 2Li₂O. 2AI₂O₃. 3B₂0₃. The 2:1:1 compound gave a melting reaction by differential thermal analysis at 870°± 20° C, but the exact nature of the melting behavior was not determined. The 2:2:-3 compound melted at 790°± 20° C to Li_zO.-5Al₂O₃ and liquid. X-ray diffraction data for the compounds are presented and compatibility triangles are shown.