Application of an anaerobic hybrid reactor for petrochemical effluent treatment

An anaerobic hybrid reactor (UASB/Filter) was used for petrochemical wastewater treatment in mesophilic conditions. The seeded flocculent sludge from a UASB plant treating dairy wastewater, acclimatized to the petrochemical wastes in a two-stage operation. After start up, under steady-state conditions, experiments were conducted at OLRs of between 0.5 and 24 kg TCOD m(-3) d(-1), hydraulic retention times (HRT) of 4-48 h and up-flow velocities 0.021-0.25 mh(-1). Removal efficiencies in the range of 42-86% were achieved at feed TCOD concentrations of 1,000-4,000 mg L(-1). The results of reactor performance at different operational conditions and its relations are presented and discussed in this paper. Then, the obtained data are used for determination of kinetic models. The results showed that a second-order model and a modified Stover-Kincannon model were the most appropriate models for this reactor. Finally, the biogas production data were used for the determination of biogas production kinetics.     

Winery and distillery wastewater treatment by anaerobic digestion.

Anaerobic digestion is widely used for wastewater treatment, especially in the food industries. Generally after the anaerobic treatment there is an aerobic post-treatment in order to return the treated water to nature. Several technologies are applied for winery wastewater treatment. They are using free cells or flocs (anaerobic contact digesters, anaerobic sequencing batch reactors and anaerobic lagoons), anaerobic granules (Upflow Anaerobic Sludge Blanket--UASB), or biofilms on fixed support (anaerobic filter) or on mobile support as with the fluidised bed. Some technologies include two strategies, e.g. a sludge bed with anaerobic filter as in the hybrid digester. With winery wastewaters (as for vinasses from distilleries) the removal yield for anaerobic digestion is very high, up to 90-95% COD removal. The organic loads are between 5 and 15 kgCOD/m3 of digester/day. The biogas production is between 400 and 600 L per kg COD removed with 60 to 70% methane content. For anaerobic and aerobic post-treatment of vinasses in the Cognac region, REVICO company has 99.7% COD removal and the cost is 0.52 Euro/m3 of vinasses.     

Semi-continuous treatment of recalcitrant anaerobic effluent from pulp and paper industry using hybrid pellets of Trametes versicolor.

The objective of this work was to evaluate the semi-continuous post-treatment of anaerobically-pre-treated weak black liquor (anaerobic effluent, AnE) by aerobic post-treatment using hybrid pellets of Trametes versicolor. The latter consisted of fungus immobilized onto holm oak sawdust (mixed or double pellets) or a mixture of holm oak sawdust and powdered activated carbon (triple pellets). First, a semicontinuous experiment was run to compare the effectiveness of triple and mixed pellets in agitated flasks for 15 cycles of 7 days each. A second extended batch test was implemented with 500 mL AnE and triple pellets to give 400 mg fungal biomass; some units were spiked with protease inhibitor. In the first experiment, triple pellets displayed consistently higher removal efficiencies of pollutant parameters than double pellets (10 to 15% higher), although overall averages were moderate and no statistical significance to the difference could be set because of the noise of fluctuations. Periodic fluctuations of removal were characterized by three periods of approximately six cycles each with maximum removals occurring at cycles 3-4, 7-9, 13, and 14. Evaluating pooled removals of the latter cycles showed that triple pellets were significantly more effective than double pellets, with removal efficiencies as high as 47% of COD, colour, and absorbance at 254 nm (A254). In general, protease activity seemed to increase in the third period (last six cycles), whereas activities of MnP, LiP and Lac significantly decreased. In the second experiment, pollutant removals and enzymatic activities of triple pellets with protease inhibitor were significantly higher than those of units without added protease inhibitor. These results indicate that protease could be the main cause of periodic falls of pollutant removal efficiencies found in the first experiment.     

Electron beam treatment of textile dyeing wastewater: operation of pilot plant and industrial plant construction.

A pilot plant for treating 1000 m3/day of dyeing wastewater with e-beam has been constructed and operated since 1998 in Daegu, Korea together with the biological treatment facility. The wastewater from various stages of the existing purification process has been treated with an electron beam in this plant, and it gave rise to elaborating the optimal technology of the electron beam treatment of wastewater with increased reliability for instant changes in the composition of wastewater. Installation of the e-beam pilot plant resulted in decolorizing and destructive oxidation of organic impurities in wastewater, appreciable reduction of chemical reagent consumption, in reduction of the treatment time, and in increase in the flow rate limit of existing facilities by 30-40%. Industrial plant for treating 10,000 m3/day each, based upon the pilot experimental result, is under construction and will be finished by 2005. This project is supported by the International Atomic Energy Agency (IAEA) and Korean Government.     

Treatment of paper mill effluent using an anaerobic/aerobic hybrid side-stream membrane bioreactor

This paper presents the design and operational performance data of an anaerobic/aerobic hybrid side-stream Membrane Bioreactor (MBR) process for treating paper mill effluent operated over a 6 month period. The paper mill effluent stream was characterized by a chemical oxygen demand (COD) range of between 1,600 and 4,400 mg/L and an average BOD of 2,400 mg/L. Despite large fluctuations in COD feed concentration, stable process performance was achieved. The anaerobic Expanded Granular Sludge Bed (EGSB) pre-treatment step effectively lowered the organic loading by 65 to 85%, thus lowering the MBR COD feed concentration to consistently below 750 mg/L. The overall MBR COD removal was consistent at an average of 96%, regardless of the effluent COD or changes in the hydraulic retention time (HRT) and organic loading rate (OLR). Combining a high-rate anaerobic pre-treatment EGSB with a Modified Ludzack-Ettinger (MLE) MBR process configuration produced a high quality permeate. Preliminary NF and RO results indicated an overall COD removal of around 97 and 98%, respectively.     

Upgrading an anaerobic/aerobic wastewater treatment plant

The given example of an anaerobic/aerobic wastewater treatment plant (WWTP) for a big German brewery shows that it is possible to reduce the discharged values to a very low level, much lower than the minimum requirements of Appendix 11 of the German General Wastewater Administration Rule, which applies to breweries. This means that the present state of technology has been updated.Tests on a semi-technical scale were carried out and found to be necessary to find the most suitable design for the wastewater treatment plant Running the tests in the brewery, it became obvious that disinfectants had to be substituted until a stable COD elimination was achieved. Full-scale tests in the plant would not have been feasible. Numerous modifications were carried out in the brewery to reduce the amount of cleaning and disinfectant agents as well as the amount of AOX, EDTA, NTA and aluminium used.The following article presents the findings of the investigations about the ammonification of organic nitrogen, bulking sludge and substrates for denitrification. Furthermore it demonstrates the low operating costs of anaerobic pre-treatment, even in combination with an aerobic stage and filtration unit.     

Selection of variables using factorial discriminant analysis for the state identification of an anaerobic UASB-UAF hybrid pilot plant, fed with winery effluents.

Anaerobic wastewater treatment has become a widely used method for wastewater depuration, and has been applied in a wide range of situations, from urban wastewater to highly toxic industrial wastewater. Particularly it has been successfully applied to the treatment of the beverage industries effluents. To avoid the destabilization of the system a monitoring diagnosis and control system of the depuration processes is necessary. The cost of this system is an important issue, that depends on the number of parameters that must be controlled for an adequate performance of a wastewater plant control system. This work shows how the classic statistical classification techniques can be applied to determine the number variables that must be monitored to achieve an adequate performance of anaerobic UASB-UAF hybrid Pilot Plant monitoring and control system. The obtained results had not been unique, so different combinations of variables can be selected for a good wastewater treatment process control. Economic or technical criteria may be considered to determine the final variables set in each particular situation.     

污水处理厂污泥厌氧消化优化设计与运行探讨

对国内典型的污水处理厂污泥厌氧消化系统进行调研发现,厌氧消化系统的运行管理尚存在诸多问题。在总结白龙港污水处理厂污泥厌氧消化调试与运行管理经验的基础上,针对厌氧消化工艺存在的普遍性问题,提出了厌氧消化系统设计和运行管理方面的建议,以促进工艺设计优化,提高运行管理水平。     

Micropollutants removal in an anaerobic membrane bioreactor and in an aerobic conventional treatment plant

The paper expresses an attempt to tackle the problem due to the presence of micropollutants in wastewater which may be able to disrupt the endocrine system of some organisms. These kinds of compounds are ubiquitously present in municipal wastewater treatment plant (WWTP) effluents. The aim of this paper is to compare the fate of the alkylphenols-APs (4-(tert-octyl)) phenol, t-nonylphenol and 4-p-nonylphenol and the hormones (estrone, 17β-estradiol and 17α-ethinylestradiol) in a submerged anaerobic membrane bioreactor (SAMBR) pilot plant and in a conventional activated sludge wastewater treatment plant (CTP). The obtained results are also compared with the results obtained in a previous study carried out in an aerobic MBR pilot plant. The results showed that the APs soluble concentrations in the SAMBR effluent were always significantly higher than the CTP ones. Moreover, the analyses of the suspended fraction revealed that the AP concentrations in the SAMBR reactor were usually higher than in the CTP reactor, indicating that under anaerobic conditions the APs were accumulated in the digested sludge. The aerobic conditions maintained both in the CTP system and in the aerobic MBR favoured the APs and hormones degradation, and gave rise to lower concentrations in the effluent and in the reactor of these systems. Furthermore, the results also indicated that the degradation of APs under aerobic conditions was enhanced working at high solid retention time (SRT) and hydraulic retention time (HRT) values.     

Rain events and their effect on effluent quality studied at a full scale activated sludge treatment plant.

The effect of rain events on effluent quality dynamics was studied at a full scale activated sludge wastewater treatment plant which has a process solution incorporating pre-denitrification in activated sludge with post-nitrification in trickling filters. The incoming wastewater flow varies significantly due to a combined sewer system. Changed flow conditions have an impact on the whole treatment process since the recirculation to the trickling filters is set by the hydraulic limitations of the secondary settlers. Apart from causing different hydraulic conditions in the plant, increased flow due to rain or snow-melting, changes the properties of the incoming wastewater which affects process performance and effluent quality, especially the particle removal efficiency. A comprehensive set of on-line and laboratory data were collected and analysed to assess the impact of rain events on the plant performance.     

MBR pilot plant for textile wastewater treatment and reuse.

An experimental study was carried out in order to evaluate the possibility of upgrading the conventional activated sludge WWTP of Seano (Prato, Italy) which treats municipal and textile wastewaters, by using membrane bioreactor (MBR) technology. The MBR pilot plant, set up within Seano WWTP, was fed with mixed municipal-industrial wastewaters during the first experimental period and with pure industrial wastewaters during the second. Performances and operation of the MBR were evaluated in terms of permeate characteristics and variability (COD, colour, surfactants, total N and P) and other operational parameters (sludge growth and observed yield). According to the experimental results the MBR permeate quality was always superior to the Seano WWTP one and it was suitable for industrial reuse in the textile district of the Prato area. Respirometric tests provided a modified IWA ASM1 model which fits very well the experimental data and can be used for the design and the monitoring of a full-scale MBR pilot plant.     

SHARON process evaluated for improved wastewater treatment plant nitrogen effluent quality.

New stricter nitrogen effluent standards and increasing influent loads require existing wastewater treatment plans (WWTPs) to extend or optimize. At WWTPs with limited aeration capacity, limited denitrification capacity or shortage of aerobic sludge age, implementation of SHARON to improve nitrogen effluent quality can be a solution. SHARON is a compact, sustainable and cost-effective biological process for treatment of nitrogen-rich rejection waters. At WWTP Rotterdam-Dokhaven and WWTP Utrecht a SHARON has been in operation for several years. For both WWTPs the effect of SHARON on the nitrogen effluent quality has been evaluated. WWTP Rotterdam-Dokhaven has limited aeration capacity. By implementation of SHARON, the ammonia load of the effluent was reduced by 50%. WWTP Utrecht had limited denitrification capacity. The implementation of SHARON improved the effluent nitrate load by 40%. The overall TN removal efficiency increased from 65% to over 75% and strict nitrogen effluents standards (TN = 10 mg N/l) could be reached. Through modelling and supported by full scale practice it has been shown that by implementation of SHARON in combination with enhanced influent pre-treatment, the aerobic sludge age can be extended to maintain total nitrogen removal at lower temperatures.     

10 years of operation of an integrated nutrient removal treatment plant: ups and downs. Background and water treatment.

Water retention times less than 3 h from inlet to outlet were necessary to meet new effluent requirements without extending the footprint of the existing plant. Nitrogen removal was required at the existing, high loaded, direct precipitation plant and space was not readily available. The staff at the VEAS WWTP took on the task to design a new process at their own risk. Selected solutions and ups and downs in the water treatment during the past 10 years of operations and further developments are presented in this paper. Always asking for well-proven solutions might make life easy. The intent of this paper is to encourage some of our colleagues to be more daring in their approach to new challenges. However, expect sleepless nights in order to solve the unexpected problems along the way.     

常温厌氧生物滤池处理生活污水原理与技术

介绍厌氧生物处理的基本原理、温度对厌氧处理的影响和厌氧生物滤池处理技术的特点,综述了国内常温厌氧生物滤池处理生活污水技术的研究成果.为了解决常温厌氧生物滤池脱氮除磷效率低、出水N、P浓度高的问题,提出常温厌氧生物滤池组合人工湿地或人工土地渗滤处理工艺的设想,在不曝气的条件下,满足高标准的出水需求,降低能耗.     

Calculation of energy recovery and greenhouse gas emission reduction from palm oil mill effluent treatment by an anaerobic granular-sludge process

Conventional aerobic and low-rate anaerobic processes such as pond and open-tank systems have been widely used in wastewater treatment. In order to improve treatment efficacy and to avoid greenhouse gas emissions, conventional treatment can be upgraded to a high performance anaerobic granular-sludge system. The anaerobic granular-sludge systems are designed to capture the biogas produced, rendering a potential for claims of carbon credits under the Kyoto Protocol for reducing emissions of greenhouse gases. Certified Emission Reductions (CERs) would be issued, which can be exchanged between businesses or bought and sold in international markets at the prevailing market prices. As the advanced anaerobic granular systems are capable of handling high organic loadings concomitant with high strength wastewater and short hydraulic retention time, they render more carbon credits than other conventional anaerobic systems. In addition to efficient waste degradation, the carbon credits can be used to generate revenue and to finance the project. This paper presents a scenario on emission avoidance based on a methane recovery and utilization project. An example analysis on emission reduction and an overview of the global emission market are also outlined.     

Modeling of a large-scale wastewater treatment plant for efficient operation.

Environmental legislations in the Western world impose stringent effluent quality standards for ultimate protection of the environment. This is also observed in Turkey. The current paper presents efforts made to simulate an existing 0.77 million m3/day conventional activated sludge plant located at Ankara, AWTP. The ASM1 model was used for simulation in this study. The model contains numerous stoichiometric and kinetic parameters, some of which need to be determined on case by case bases. The easily degradable COD (S(S)) was determined by two methods, physical-chemical and respirometric methods, namely. The latter method was deemed unreliable and rejected in the further study. Dynamic simulation with SSSP program predicted effluent COD and MLSS values successfully while overestimating OUR. A complete fit could only be obtained by introducing a dimensionless correction factor (etaO2 = 0.58) to the oxygen term in ASM1.     

Advanced treatment by anaerobic process followed by aerobic membrane bioreactor for effluent reuse in paper mill industry.

The operation of an activated sludge process at a paper mill (AIPM) in Hedera, Israel, was often characterized by disturbances. As part of a research and development project, a study on new biological treatment was initiated. The study included the operation of three pilot units: a. anaerobic treatment by upflow anaerobic sludge blanket (UASB); b. aerobic treatment by two pilot units including activated sludge and membrane bioreactor (MBR), which have been operated in parallel for comparison reasons. The pilot plant working on anaerobic treatment performed COD reduction from 2,365 to 755 mg/L, expressed as average values. Based on the pilot study, a full scale anaerobic treatment system has been erected. During a period of 100 days, after achieving steady state, the MBR system provided steady operation performance, while the activated sludge produced effluent characterized by oscillatory qualities. The following results, based on average values, indicate much lower suspended solids concentrations in the MBR effluent, 2.5 mg/L, as compared to 25 mg/L in the activated sludge. The ability to develop and maintain a concentration of over 11,000 mg/L of mixed liquor volatile suspended solids in the MBR enabled an intensive bioprocess at relatively high cell residence time. This study demonstrates that the anaerobic process, followed by aerobic MBR can provide effluent of high quality which can be considered for economic reuse in the paper mill industry.     

上桥抽水站3号机组运行异常原因分析与处理

上桥抽水站3号机组在运行中发现法兰盘处摆度大及泵壳异响等异常情况。经过机组解体大修,找到了异常情况的原因,并对存在的问题进行了处理,取得不错的效果。图5幅,表3个。     

Common effluent treatment plant (CETP): Reliability analysis and performance evaluation

Common effluent treatment plants (CETPs) have been installed and are in operation at numerous industrial clusters throughout India. They serve to reduce effluent treatment cost, provide better collective treatment, and reduce land cost for small-scale industrial facilities that cannot afford individual treatment plants. Optimum working conditions for treatment of effluent to be at par with discharge standards is a major mandate for any CETP. In this study, the reliability and removal efficiencies (REs) of a CETP in the industrial area of Maharashtra State in India were examined. An established methodology was adopted to determine the effectiveness of the CETP in terms of biochemical oxygen demand (BOD), chemical oxygen demand (COD), total suspended solids (TSS), and oil and grease (O&G) concentrations. The CETP's compliance with respect to design standards and its operation were studied in detail. This paper highlights the results of RE and the coefficient of determination (R²) values obtained from the CETP data, estimates the pollutants removed at the highest and lowest rates over a period of time, and highlights the reasons for problem areas along with remedial measures. It was observed that, except O&G, all the parameters (BOD, COD, and TSS) showed fluctuations in removal efficiencies and their reliabilities. This situation can be improved by releasing effluent containing hydraulic and organic loading to the CETP as per standards and optimizing treatment processes, especially primary clari-flocculators and aeration tanks, both of which are important units of any CETP.