Corrosion inhibition of mild steel in acidic medium by poly (aniline-co-<Emphasis Type="Italic">o</Emphasis>-toluidine) doped with <Emphasis Type="Italic">p</Emphasis>-toluene sulphonic acid

The corrosion behaviour of mild steel in 0.5 M H₂SO₄ solution containing various concentrations of a p-toluene sulphonic acid doped copolymer formed between aniline and o-toluidine was investigated using weight loss, polarization and electrochemical impedance techniques. The copolymer acted as an effective corrosion inhibitor for mild steel in sulphuric acid medium. The inhibition efficiency has been found to increase with increase in inhibitor concentration, solution temperature and immersion time. Various parameters like E _a for corrosion of mild steel in presence of different concentrations of inhibitor and ΔG _ads, ΔH ⁰, ΔS ⁰ for adsorption of the inhibitor, revealed a strong interaction between inhibitor and mild steel surface. The adsorption of this inhibitor on the mild steel surface obeyed the Langmuir adsorption equation.     

Inhibition effect of methyl violet on the corrosion of cold rolled steel in 1.0 M sulfuric acid solution

The inhibition effect of methyl violet (MV) on the corrosion of cold rolled steel (CRS) in 1.0 M sulfuric acid (H₂SO₄) was investigated by weight loss, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) methods. The results show that MV is a good inhibitor, and inhibition efficiency increases with inhibitor concentration, while decreases with the temperature. The adsorption of MV on CRS surface obeys Langmuir adsorption isotherm equation. The thermodynamic parameters of adsorption enthalpy (ΔH°), adsorption free energy (ΔG°) and adsorption entropy (ΔS°) are calculated and discussed. Potentiodynamic polarization curves show that MV acts as a mixed-type inhibitor in sulfuric acid. EIS exhibits one capacitive loop which indicates that the corrosion reaction is controlled by charge transfer process. Inhibition efficiency values obtained from weight loss, polarization and EIS are in reasonably good agreement. The adsorbed film on CRS surface containing optimum dose of MV was investigated by Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM). Depending on the results, the inhibitive mechanism is proposed from the viewpoint of adsorption theory.     

Corrosion inhibition of mild steel in acidic media by Basic yellow 13 dye

The inhibition performance of Basic yellow 13 dye on mild-steel corrosion in hydrochloric acid solution was studied at 25 °C using weight loss and electrochemical techniques. The effect of inhibitor concentration on inhibition efficiency has been studied. Inhibition efficiency increased with increase of Basic yellow 13 concentration. The results showed that this inhibitor had good corrosion inhibition even at low concentrations (95% for 0.005 M Basic yellow 13) and its adsorption on mild-steel surface obeys Langmuir isotherm. ΔG _ads was calculated and its negative value indicated spontaneous adsorption of the Basic yellow 13 molecules on the mild-steel surface and strong interaction between inhibitor molecules and metal surface. The value of ΔG _ads was less than 40 kJmol⁻¹, indicating electrostatic interaction between the charged inhibitor molecules and the charged metal surface, i.e., physical adsorption.     

Inhibition by tween-85 of the corrosion of cold rolled steel in 1.0?M hydrochloric acid solution

The inhibition effect of tween-85 on the corrosion of cold rolled steel (CRS) in 1.0 M hydrochloric acid (HCl) was studied by weight loss and potentiodynamic polarization methods. The results show that tween-85 is a good inhibitor in 1.0 M HCl and its maximum inhibition efficiency (IE) is 92% at very low concentration. Its adsorption obeys the Langmuir adsorption isotherm equation. The thermodynamic parameters of adsorption enthalpy (ΔH ⁰), adsorption free energy (ΔG ⁰) and adsorption entropy (ΔS ⁰) were calculated and discussed. Polarization curves show that tween-85 acts as a mixed-type inhibitor in hydrochloric acid. IE values obtained from weight loss and polarization are consistent. The adsorbed film on a CRS surface containing an optimum dose of tween-85 was investigated by Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and atomic force microscope (AFM). An inhibitive mechanism is proposed from the viewpoint of adsorption theory.     

Adsorption and inhibitive action of hexadecylpyridinium bromide on steel in phosphoric acid produced by dihydrate wet method process

The adsorption and inhibitive action of hexadecylpyridinium bromide (HDPB) on the corrosion of cold rolled steel (CRS) in phosphoric acid produced by dihydrate wet method process (7.0 M H₃PO₄) was studied by weight loss, open circuit potential (OCP), potentiodynamic polarization curves, electrochemical impedance spectroscopy (EIS), scanning electron microscope (SEM), and atomic force microscopy (AFM) methods. The results show that HDPB is a good inhibitor in 7.0 M H₃PO₄, and its maximum inhibition efficiency (IE) is higher than 90% at little concentrations. The adsorption of HDPB obeys Langmuir adsorption isotherm equation. Thermodynamic parameters (adsorption enthalpy ∆H ⁰, adsorption free energy ∆G ⁰, and adsorption entropy ∆S ⁰) were calculated and discussed. Polarization curves show that HDPB acts as a mixed-type inhibitor in phosphoric acid. EIS shows that charge-transfer resistance increases with the inhibitor concentration, confirming adsorption process mechanism. The inhibition action of HDPB could also be evidenced by SEM and AFM images. A probable inhibitive mechanism is proposed from the viewpoint of adsorption theory.     

Adsorption and inhibitive corrosion properties of thiourea derivatives on cold rolled steel in 1 M HClO<Subscript>4</Subscript> solutions

Thiourea derivatives namely, phenylthiourea (PTU), N, N′-diphenylthiourea (DPTU) and N-naphtyl N′-phenylthiourea (NPTU) synthesised in our laboratory, were tested as inhibitors for the corrosion of cold rolled steel in 1 M HClO₄ using polarisation and electrochemical impedance measurements. At 30 °C, PTU and DPTU stimulated corrosion at low concentrations while addition of NPTU caused inhibition at all concentrations. The best protection (93%) was obtained by adding NPTU at 2.5 × 10⁻⁴ M. Polarisation curves showed that NPTU acted as a mixed inhibitor. The degree of surface coverage of the adsorbed inhibitors was determined by the ac impedance technique. The adsorption of NPTU on the cold rolled steel surface obeyed the Langmuir adsorption isotherm. Corrosion behaviour in the presence of NPTU at various concentrations was studied in the temperature range 20–50 °C. Both the corrosion rate of cold rolled steel and protection efficiency increased with increasing temperature. Activation energies with and without NPTU were obtained from the temperature dependence of corrosion current. The thermodynamic functions of the adsorption processes were calculated from the polarisation data and were used to analyse the inhibitor adsorption mechanism.     

Role of some thiadiazole derivatives as inhibitors for the corrosion of C-steel in 1 M H<Subscript>2</Subscript>SO<Subscript>4</Subscript>

Inhibition of C-steel corrosion by some thiadiazole derivatives (I–VI) in 1 M H₂SO₄ was investigated by weight loss, potentiodynamic polarization, linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS) techniques. The presence of these compounds in the solution decreases the double layer capacitance, increases the charge transfer resistance and increase of linear polarization. Polarization studies were carried out at room temperature, and showed that all the compounds studied are mixed type inhibitors with a slight predominance of cathodic character. The effect of temperature on corrosion inhibition has been studied and the thermodynamic activation and adsorption parameters were calculated and discussed. Electrochemical impedance was used to investigate the mechanism of corrosion inhibition. The adsorption of the compounds on C-steel was found to obey Langmuir’s adsorption isotherm. The synergistic effect brought about by combination of the inhibitors and KSCN, KI and KBr was examined and explained. The mechanism of inhibition process was discussed in the light of the chemical structure and quantum-chemical calculations of the investigated inhibitors.     

An investigation of mild carbon steel corrosion inhibition in hydrochloric acid medium by environment friendly green inhibitors

Inhibition effect of Brugmansia suaveolens (BS) and Cassia roxburghii (CR) on mild carbon steel in 1.0 M HCl solution was studied. Inhibition efficiency of plant extracts were carried out by using chemical (weight loss method) and electrochemical techniques (potentiodynamic polarization and electrochemical impedance spectroscopy). The effect of temperature on the corrosion behavior of mild carbon steel in 1.0 M HCl with addition of plant extracts was studied in the temperature range of 300–320 ± 1 K. Inhibition efficiencies up to 94.69 for BS and 93.22 for CR can be obtained. The adsorption mechanism of inhibition was supported by FT-IR, surface analysis (SEM–EDS), and adsorption isotherms. The thermodynamic parameter values of free energy of adsorption (∆G _ads) reveal that inhibitor was adsorbed on the mild carbon steel surface via both physisorption and chemisorption mechanisms.     

Synergistic inhibition between the gemini surfactant and bromide ion for steel corrosion in sulphuric acid

The inhibitive synergistic effect between a cationic gemini surfactant, 1,3-propane-bis(dimethyl dodecylammonium bromide) (12-3-12), and bromide ion for the corrosion inhibition of cold rolled steel in 0.5 mol L⁻¹ H₂SO₄ was investigated by weight loss, potentiodynamic polarization method and electrochemical impedance spectroscopy (EIS). The inhibition system composed by 12-3-12 and bromide ion is efficient. The adsorption mechanism of the 12-3-12 and bromide ion on steel in acidic medium is discussed on the basis of experimental data and an adsorption model is proposed. Adsorption of inhibitor system on the mild steel surface in acidic medium obeys Langmuir’s adsorption isotherm. In addition, potentiodynamic polarization studies show that the system acts as a mixed-type inhibitor. Electrochemical impedance spectroscopy also suggests the formation of a protective layer on the steel surface by the adsorption of surfactant molecules and bromide ions.     

Corrosion inhibition of mild steel in sulfamic acid solution by S-containing amino acids

R_p, potentiodynamic polarization curves and EIS techniques were applied to study the effect of five S-containing amino acids on the corrosion of mild steel in 5% sulfamic acid solution at 40 °C. The compounds are effective inhibitors and the inhibition efficiency follow the order: N-acetylcysteine (ACC) > cysteine (RSH) > S-benzylcysteine (BzC) > cystine (RSSR) ≅ methionine (CH₃SR). The inhibitors affect the anodic dissolution of steel by blocking the anodic sites of the surface. EIS measurements indicated that charge transfer is the rate determining step in the absence and presence of the inhibitors and the steel/solution interface can be represented by the equivalent circuit R_s(R_ctQ_dl). Adsorption of RSH, CH₃SR and RSSR follows the Langmuir model while the Temkin isotherm describes the adsorption of ACC and BzC. From the application of the Flory–Huggins isotherm, the number of water molecules displaced by the adsorbing inhibitor molecules was estimated. The potential of zero charge pzc of mild steel without and with the inhibitors is calculated and the mechanism of corrosion inhibition is discussed in the light of the molecular structure.     

Joint effect of halides and ethanol extract of <Emphasis Type="Italic">Lasianthera africana</Emphasis> on inhibition of corrosion of mild steel in H<Subscript>2</Subscript>SO<Subscript>4</Subscript>

Inhibitive and adsorption properties of ethanol extract of Lasianthera africana for inhibition of corrosion of mild steel in H₂SO₄ were studied using gravimetric, thermometric, gasometric, and infrared (IR) methods. The extract was found to be a good inhibitor of corrosion of mild steel in H₂SO₄. Inhibitive properties of the extract were attributed to enhancement in adsorption of the inhibitor on mild-steel surface by saponin, alkaloid, tannin, flavanoid, cardiac glycoside, and anthraquinone (present in the extract). Also, adsorption of the inhibitor was found to be exothermic, spontaneous, and consistent with assumptions of Langmuir and Temkin adsorption isotherms. Synergistic study revealed that, of the investigated halides, only KCl may enhance adsorption of the inhibitor, whereas KBr and KI antagonized its adsorption. Based on the decrease in efficiency of the inhibitor with temperature, with values of activation energy and free energy of adsorption below the threshold values of −40 and 80 kJ mol⁻¹, respectively, a physical adsorption mechanism has been proposed for adsorption of ethanol extract of Lasianthera africana on the surface of mild steel.     

Evaluation of some bipyridinium dihalides as inhibitors for low carbon steel corrosion in sulfuric acid solution

Inhibition of low carbon steel (LCS) corrosion in 0.5 M H₂SO₄ solution by three bipyridinium dihalides (TMbPyBr₂, HMbPyBr₂ and MPhbPyCl₂) was evaluated by potentiodynamic polarization curves, EIS and SEM techniques. The effectiveness of the inhibitors is ranked as follows: MPhbPyCl₂ ≅ TMbPyBr₂ > HMbPyBr₂. The compounds behave as mixed-type inhibitors and their adsorption on the steel surface obeys the Langmuir adsorption isotherm. EIS measurements indicate that charge transfer controls the corrosion of steel in the absence and presence of the inhibitors and the equivalent circuit R_e(R_ctQ_dl) represents the electrode/solution interface either at the corrosion potential or at −75 and 30 mV versus E_corr. The compounds show maximum inhibition efficiency at 35 °C. The mechanism of corrosion inhibition was discussed in the light of the molecular structure of the bipyridinium salts.     

An experimental and theoretical investigation of adsorption characteristics of a Schiff base compound as corrosion inhibitor at mild steel/hydrochloric acid interface

This study investigates the effect of a Schiff base namely 2-[2-(2-(3-phenylallylidene)hydrazine carbonothioyl)hydrazinecarbonyl]benzoic acid (SB), on corrosion inhibition of mild steel in 1 M HCl. Electrochemical impedance measurement, potentiodynamic polarization and weight loss methods were applied to study adsorption of SB at metal/solution interface. Results revealed that SB is an excellent inhibitor for mild steel corrosion in 1 M HCl; showing a maximum efficiency 99.5% at concentration of 1.36 × 10⁻⁶ M. Fourier transform infrared spectroscopy (FTIR) observations of the mild steel surface confirmed the formation of protective film on the metal surface by studied compound. Polarization studies showed that SB is a mixed-type inhibitor. Adsorption process obeyed Langmuir’s model with a standard free energy of adsorption (∆G°_ads) of −46.7 kJ mol⁻¹. Energy gaps for interactions between mild steel surface and inhibitor were found to be close to each other showing that SB possess capacity to behave as both electron donor and acceptor.     

Dodigen 213-N as corrosion inhibitor for ASTM 1010 mild steel in 10% HCL

This article describes a study of the behavior of a mixture of amines and amides, commercially known as Dodigen 213-N (D-213 N), as a corrosion inhibitor for ASTM 1010 mild steel in 10% w/w HCl solution. The concentration range used was 1 × 10⁻⁵ M to 8 × 10⁻⁴ M. The weight loss and electrochemical techniques used were corrosion potential measurement, anodic and cathodic polarization curves, and electrochemical impedance spectroscopy (EIS). The solution temperature was 50 ± 1 °C and it was naturally aerated. The corrosion potential values shifted to slightly more positive values, thus indicating mixed inhibitor behavior. The anodic and cathodic polarization curves showed that D-213 N is an effective corrosion inhibitor, since both the anodic and the cathodic reactions were polarized in comparison with those obtained without inhibitor. For all concentrations the cathodic polarization curves were more polarized than the anodic ones. The inhibition efficiency was in the range 75–98%, calculated from values of weight loss and corrosion current density, i _corr, obtained by extrapolation of Tafel cathodic linear region.     

Piperazine derivatives as inhibitors of the corrosion of mild steel in 3.9 M HCl

The inhibitory action of two piperazine derivatives, 1-benzyl piperazine (P1) and bis(1-benzylpiperazine) thiuram disulfide (P2) on the corrosion of mild steel in 3.9 M HCl at different concentrations has been investigated in the temperature domain 298–333 K. Both weight loss measurements and potentiodynamic polarization methods showed that P2 was the best inhibitor and that its inhibition efficiency increased with concentration to a value >92% at 10⁻³ M. Potentiodynamic polarization studies clearly revealed that P2 acts as cathodic-type inhibitor. The activation energy for the corrosion rates was evaluated in the temperature range 298–333 K. Adsorption of P2 on the mild steel surface in 3.9 M HCl followed a Langmuir isotherm model. A physical adsorption phenomenon is proposed.     

Some environmentally friendly formulations as inhibitors for mild steel corrosion in sulfuric acid solution

The corrosion resistance of mild steel in 1 M H₂SO₄ solution was evaluated after addition of Sn²⁺ and Zn²⁺, N-acetylcystein (ACC) and S-benzylcystein (BzC) as a function of concentration (5–1000 μM) and solution temperature (35–50°C). Eight blends were also investigated. Both polarization resistance (R _p) and electrochemical impedance spectroscopy (EIS) were employed. For single additives, Zn²⁺ ions acted as accelerator for mild steel corrosion while the other additives showed good performance. The most effective additive was Sn²⁺. Adsorption of Sn²⁺, ACC and BzC obeyed the Temkin adsorption isotherm and had a very high negative value of free energy of adsorption (−ΔG°_ads). All blends provided good inhibition which increased with rise in temperature. Corrosion kinetic parameters such as activation energy (E _a) and the pre-exponential factor (λ) were calculated and discussed. EIS revealed that the interface of the uninhibited and inhibited systems can be represented by the simple equivalent circuit R _e(R _ct Q _dl).     

Understanding the inhibitory effect of sodium oleate on the corrosion of Al and Al–Cu alloys in 1.0 M H<Subscript>3</Subscript>PO<Subscript>4</Subscript> solution—Polarization studies

Polarization measurements were employed, as a first step towards studying the corrosion behaviour of Al and two Al–Cu alloys, namely Al–4.5%Cu, and Al–7.5%Cu alloys in deaerated stirred 1.0 M H₃PO₄ solution at 25 °C. Inhibition of Al and Al–Cu alloys corrosion in 1.0 M H₃PO₄ solution, using sodium oleate (SO) as an anionic surfactant inhibitor, was also studied. Polarization curves showed that SO acted as a mixed-type inhibitor to Al corrosion, while it acted mainly as a cathodic inhibitor to the acid corrosion of Al–4.5%Cu, and Al–7.5%Cu alloys. Inhibition is accomplished by inhibitor adsorption on the electrode surface without detectable changes in the chemistry of corrosion. The relationship between surfactant concentration, surfactant critical micellar concentration (CMC), and corrosion inhibition is also discussed based on the Langmuir isotherm assumption, commonly applied in corrosion inhibition evaluations. The protection efficiency increases with increase in surfactant concentration and %Cu in Al samples. Maximum protection efficiency of the surfactant is observed at concentrations around its CMC. The mechanism of adsorption is discussed based on the surface charge of the electrode surface.     

Structure,Characterization and Anti-Corrosion Activity of the New Metal–Organic Framework [Ag(qox)(4-ab)]

Yellow crystals of the metal–organic framework (MOF), [Ag(qox)(4-ab)] (1) were obtained at room temperature by the reaction of AgNO₃, quinoxaline (qox) and 4-amino benzoic acid (4-aba). A cluster molecule containing two silver atoms, two qox and two 4-ab ligands is considered the basic building block of the structure of 1. A 3D-network structure is created via H-bonds and π–π stacking. MOF 1 was tested as a corrosion inhibitor for C-steel in 1 M HCl solution using potentiodynamic polarization and electrochemical impedance techniques. It was found that 1 is rich with electron donating groups and the π-systems exhibiting high inhibition efficiency. The adsorption of 1 obeyed the Freundlich adsorption isotherm. Polarization curves indicate that 1 is mixed-type inhibitor. Activation parameters were calculated and discussed. The results obtained from EIS and potentiodynamic polarization are in good agreement.     

Electrochemical characterization of the protective film formed by the unsymmetrical Schiff's base on the mild steel surface in acid media

The corrosion inhibition efficiency of a newly synthesized Schiff's base for the corrosion of mild steel was studied in 1.0 M HCl and 0.5 M H₂SO₄ solutions. The results of weight loss measurements, electrochemical impedance and potentiodynamic polarization measurements consistently demonstrated that the Schiff's base synthesized is a good corrosion inhibitor with an inhibitory efficiency of approximately 92% at an optimum inhibitor concentration of 600 mg/L. The inhibition in both of the corrosive media was observed to be a mixed type. The potential of zero charge (PZC) at the metal–solution interface was determined for both the inhibited and uninhibited solutions to provide the mechanism of inhibition. The inhibitor formed a film on the metal surface through chloride or sulfate bridges depending upon the medium. The temperature dependence of the corrosion rate was also studied in the temperature range from 27 to 50 °C. The value of the activation energy (E_a) calculated showed that the inhibition film formation on the metal surface occurred through chemisorption. The thermodynamic parameters such as the adsorption equilibrium constant (K_ads) and the free energy of adsorption (ΔG_ads) were calculated and discussed. Several adsorption isotherms were tested and the experimental data fit well with the Langmuir adsorption isotherm.     

Synergistic effect of iodide ions on inhibitive performance of 2,5-bis(4-methoxyphenyl)-1,3,4-thiadiazole during corrosion of mild steel in 0.5?M sulfuric acid solution

The synergistic effect of iodide ions on the corrosion inhibition of mild steel in 0.5 M H₂SO₄ solutions by 2,5-bis(4-methoxyphenyl)-1,3,4-thiadiazole (4-MTH) has been studied using electrochemical impedance spectroscopy (EIS) and the Tafel polarisation method. The results showed that the inhibition efficiency increased with 4-MTH concentration while the potential of desorption (E _d) remained unchanged. The addition of potassium iodide (KI) in the acid solution stabilized the adsorption of 4-MTH molecules on the metal surfaces and, therefore, enhanced the inhibition efficiency of 4-MTH and increased the value of E _d. The synergistic effect was observed between KI and 4-MTH with an optimum mass ratio of [4-MTH]/[KI] = 5/5. The calculated values of synergism parameter (S _θ) from the coverage of the surface were found to be more than unity in most cases. This clearly showed the synergistic influence of iodide ions on the corrosion inhibition of mild steel in 0.5 M H₂SO₄ by 4-MTH. The adsorption of this inhibitor alone and in combination with iodide ions followed Langmuir’s adsorption isotherm.