Scheduling jobs under decreasing linear deterioration

This paper considers the scheduling problems under decreasing linear deterioration. Deterioration of a job means that its processing time is a function of its execution start time. Optimal algorithms are presented respectively for single machine scheduling of minimizing the makespan, maximum lateness, maximum cost and number of late jobs. For two-machine flow shop scheduling problem to minimize the makespan, it is proved that the optimal schedule can be obtained by Johnson's rule. If the processing times of operations are equal for each job, flow shop scheduling problems can be transformed into single machine scheduling problems.     

A computer simulation model for job shop scheduling problems minimizing makespan

One of the basic and significant problems, that a shop or a factory manager is encountered, is a suitable scheduling and sequencing of jobs on machines. One type of scheduling problem is job shop scheduling. There are different machines in a shop of which a job may require some or all these machines in some specific sequence. For solving this problem, the objective may be to minimize the makespan. After optimizing the makespan, the jobs sequencing must be carried out for each machine. The above problem can be solved by a number of different methods such as branch and bound, cutting plane, heuristic methods, etc. In recent years, researches have used genetic algorithms, simulated annealing, and machine learning methods for solving such problems. In this paper, a simulation model is presented to work out job shop scheduling problems with the objective of minimizing makespan. The model has been coded by Visual SLAM which is a special simulation language. The structure of this language is based on the network modeling. After modeling the scheduling problem, the model is verified and validated. Then the computational results are presented and compared with other results reported in the literature. Finally, the model output is analyzed.     

Evolutionary algorithms for scheduling m-machine flow shop with lot streaming

This paper addresses the problem of making sequencing and scheduling decisions for n jobs–m-machines flow shops under lot sizing environment. Lot streaming (Lot sizing) is the process of creating sub lots to move the completed portion of a production sub lots to down stream machines. There is a scope for efficient algorithms for scheduling problems in m-machine flow shop with lot streaming. In recent years, much attention is given to heuristics and search techniques. Evolutionary algorithms that belong to search heuristics find more applications in recent research. Genetic algorithm (GA) and hybrid genetic algorithm (HEA) also known as hybrid evolutionary algorithm fall under evolutionary heuristics. On this concern this paper proposes two evolutionary algorithms namely, GA and HEA to evolve best sequence for makespan/total flow time criterion for m-machine flow shop involved with lot streaming and set-up time. The following two algorithms are used to evaluate the performance of the proposed GA and HEA: (i) Baker's algorithm (BA), an optimal solution procedure for two-machine flow shop problem with lot streaming and makespan objective criterion and (ii) simulated annealing algorithm (SA) for m-machine flow shop problem with lot streaming and makespan and total flow time criteria.     

多机器总完成时间和makespan近似最优的开放式车间调度方法

研究了多机器开放式车间调度问题,采用离散事件系统调度使makespan最小化和总完成时间最小.给出了在确定处理机器的条件下,不同批次的作业总完成时间最优的排序定理,以及选择机器处理作业的指标优化定理,利用给出的若干定理建立了总完成时间最优的调度方法.作者利用加权总完成时间最优算法来近似求解makespan最小化和总完成时间最优的调度问题.作者也利用论文的理论结果给出了一个三机器开放式车间情况的实际算例.     

Joint optimization of job scheduling and maintenance planning for a two-machine flow shop considering job-dependent operating condition

Two-machine flow shops are widely adopted in manufacturing systems. To minimize the makespan of a sequence of jobs, joint optimization of job scheduling and preventive maintenance (PM) planning has been extensively studied for such systems. In practice, the operating condition (OC) of the two machines usually varies from one job to another because of different processing covariates, which directly affects the machines’ failure rates, PM plans, and expected job completion times. This fact is common in many real systems, but it is often overlooked in the related literature. In this study, we propose a joint decision-making strategy for a two-machine flow shop with resumable jobs. The objective is to minimize the expected makespan by taking into account job-dependent OC. We consider two situations. In the first situation, where the failure rate of a machine under a fixed OC is constant, a hybrid processing time model is proposed to obtain the optimal job sequence based on the Johnson's law. For the second situation, where the failure rate of a machine is time-varying, the job sequence and PM plan are jointly optimized. An enumeration method is adopted to find the optimal job sequence and PM plan for a small-scale problem, and a genetic algorithm-based method is proposed to solve a large-scale problem. Numerical examples are provided to demonstrate the necessity of considering the effect of job-dependent OC and the effectiveness of the proposed method in handing such joint decision-making problems in manufacturing systems.     

具有线性恶化加工时间的调度问题

讨论了工件具有线性恶化加工时间的调度问题.在这类问题中,工件的恶化函数为线性 函数.对单机调度问题中目标函数为极小化最大完工时间加权完工时间和,最大延误以及最大费 用等问题分别给出了最优算法.对两台机器极小化最大完工时间的Flowshop问题,证明了利用 Johnson规则可以得到最优调度.对于一般情况,如果同一工件的工序的加工时间均相等,则 Flowshop问题可以转化为单机问题.     

A comparison of scheduling algorithms for flexible flow shop problems with unrelated parallel machines,setup times,and dual criteria

This paper considers a flexible flow shop scheduling problem, where at least one production stage is made up of unrelated parallel machines. Moreover, sequence- and machine-dependent setup times are given. The objective is to find a schedule that minimizes a convex sum of makespan and the number of tardy jobs in a static flexible flow shop environment. For this problem, a 0–1 mixed integer program is formulated. The problem is, however, a combinatorial optimization problem which is too difficult to be solved optimally for large problem sizes, and hence heuristics are used to obtain good solutions in a reasonable time. The proposed constructive heuristics for sequencing the jobs start with the generation of the representatives of the operating time for each operation. Then some dispatching rules and flow shop makespan heuristics are developed. To improve the solutions obtained by the constructive algorithms, fast polynomial heuristic improvement algorithms based on shift moves and pairwise interchanges of jobs are applied. In addition, metaheuristics are suggested, namely simulated annealing (SA), tabu search (TS) and genetic algorithms. The basic parameters of each metaheuristic are briefly discussed in this paper. The performance of the heuristics is compared relative to each other on a set of test problems with up to 50 jobs and 20 stages and with an optimal solution for small-size problems. We have found that among the constructive algorithms the insertion-based approach is superior to the others, whereas the proposed SA algorithms are better than TS and genetic algorithms among the iterative metaheuristic algorithms.     

Production sequencing problem with reentrant work flows and sequence dependent setup times

This paper addresses a shop scheduling problem for the side frame press shop in a truck manufacturing company. In the problem, a set of n jobs to be scheduled on two machines. All the jobs require processing by the first machine more than once in their operation sequences with reentrant work flows. An unusual aspect of the problem is that the setup times required for a job in the first machine depend not on the immediately preceding job but on the job which is two steps prior to it. Redefining the job elements, the problem is formulated into a general two machine flow shop problem which has a set of job-element precedence constraints. The problem is solved with a modified dynamic programming with the objective of the minimum makespan. An optimal schedule is found utilizing the sequence dominance condition and a decision-delay scheme. A numerical example is presented for the illustration purpose.     

Multi-objective simulation optimization for uncertain resource assignment and job sequence in automated flexible job shop

In this study a multi-objective problem considering uncertainty and flexibility of job sequence in an automated flexible job shop (AFJS) is considered using manufacturing simulation. The AFJS production system is considered as a complex problem due to automatic elements requiring planning and optimization. Several solution approaches are proposed lately in different categories of meta-heuristics, combinatorial optimization and mathematically originated methods. This paper provides the metamodel using simulation optimization approach based on multi-objective efficiency. The proposed metamodel includes different general techniques and swarm intelligent technique to reach the optimum solution of uncertain resource assignment and job sequences in an AFJS. In order to show the efficiency and productivity of the proposed approach, various experimental scenarios are considered. Results show the optimal resources assignment and optimal job sequence which cause efficiency and productivity maximization. The makespan, number of late jobs, total flow time and total weighted flow time minimization have been resulted in an automated flexible job shop too.     

An evaluation of sequencing heuristics in flow shops with multiple processors

In this paper we investigate scheduling procedures which seek to minimize the makespan in the static flow shop with multiple processors (FSMP) scheduling environment. The FSMP (or flexible flow shop) problem is characterized as the scheduling of jobs in a flow shop environment that has, at any stage, multiple copies of a processor. A previous work is discussed in which all permutations of the job indices are used in developing a first stage queuing sequence—the remaining stages are queued in a FIFO manner. The previous study shows, on a set of 653 FSMP problems with known optimal solutions, that choosing the best initial sequence with a FIFO progression produces good, often near-optimal, makespans. While FIFO scheduling is efficient, searching through all permutations is not. This study tries to answer the question posed in that work which suggests a focus on the development of a “good” initial sequence. Four previously existing pure flow shop sequencing methods are now utilized for use in FSMP application. Herein, a pure flow shop concerns the environment where every stage has exactly one processor. An analysis of these methods using the same set of 653 problems is discussed. Since two of the methods obtain an optimal makespan in at least one-third of the cases and the other two obtain optimality in 29 and 20% of the cases, this study indicates that it is desirable to utilize the pure flow shop methods in the FSMP environment.     

Scheduling algorithms to minimize the number of tardy jobs in two-stage hybrid flow shops

This paper considers a two-stage hybrid flow shop scheduling problem for the objective of minimizing the number of tardy jobs. Each job is processed through the two production stages in series, each of which has multiple identical parallel machines. The problem is to determine the allocation of jobs to the parallel machines as well as the sequence of the jobs assigned to each machine. To solve the problem, a branch and bound algorithm, which incorporates the methods to obtain the lower and upper bounds as well as the dominance properties to reduce the search space, is suggested that gives the optimal solutions. In addition, two-phase heuristic algorithms are suggested to obtain good solutions for large-size problems within a reasonable amount of computation time. To show the performances of the optimal and heuristic algorithms suggested in this paper, computational experiments are done on a number of randomly generated test problems, and the test results are reported.     

求解工件车间调度问题的一种新的邻域搜索算法

该文提出了一种新的求解工件车间调度(job shop scheduling)问题的邻域搜索算法．问题的目标是：在满足约束条件的前提下使得调度的makespan尽可能地小．定义了一种新的优先分配规则以生成初始解;定义了一种新的邻域结构;将邻域搜索跟单机调度结合在一起;提出了跳坑策略以跳出局部最优解并且将搜索引向有希望的方向．计算了当前国际文献中的一组共58个benchmark问题实例,算法的优度高于当前国外学者提出的两种著名的先进算法．其中对18个10工件10机器的实例,包括最著名的难解实例ft10,在可接受的时间内都找到了最优解．这些实例是当前文献中报导的所有规模为10工件10机器的实例．     

An effective method for solving flow shop scheduling problems with fuzzy processing times

This paper show that fuzzy set theory can be useful in modelling and solving flow shop scheduling problems with uncertain processing times and illustrates a methodology for solving job sequencing problem which the opinions of experts greatly disagree in each processing time. Triangular fuzzy numbers (TFNs) are used to represent the processing times of experts. And the comparison methods based on the dominance property is sued to determine the ranking of the fuzzy numbers. By the dominance criteria, for each job, a major TFN and a minor TFN are selected and a pessimistic sequence with major TFNs and an optimistic sequence with minor TFNs are computer. Branch and bound algorithm for makespan in three-machine flow shop is utilized to illustrate the proposed methodology.     

流水作业批调度问题优化算法研究

为解决流水作业环境作业尺寸有差异的批调度问题,建立了基于混合整数规划方法的最大时间跨度模型,分析问题的计算复杂性,给出设备数、作业数既定情况下的可行解规模.设计一种混合蚁群算法对最大时间跨度进行优化,结合算法的搜索机制和批调度启发式规则,实现了最小化最大时间跨度.利用模拟退火方法改进蚁群算法路径选择,避免算法陷入局部最优和过早收敛.实验设计随机算例,对各类不同规模的算例进行仿真实验,实验结果表明混合蚁群算法在最优解、平均运行时间和最大时间跨度等方面优于其他同类算法.     

Series production in a basic re-entrant shop to minimize makespan or total flow time

This paper addresses a real life shop scheduling problem in a manufacturing company. In this problem, a set of n identical jobs are to be processed on two machines. Every job visits one of the machines more than once. This is therefore a re-entrant shop. Due to the fact that the jobs are identical, the decision version of this problem is even not in the class NP. We give an optimal schedule to minimize the makespan. Since the total flow time depends on the relations between the processing times, we decompose this problem into sub-problems according to the relations between the processing times. We prove various properties of optimal solutions and, based on these properties, we provide an optimal solution for all the sub-problems except one of them. For the sole remaining sub-problem, we prove a dominance property which allows to consider a part of schedules to find an optimal one.     

Ant colony optimization for multi-objective flow shop scheduling problem

Flow shop scheduling problem consists of scheduling given jobs with same order at all machines. The job can be processed on at most one machine; meanwhile one machine can process at most one job. The most common objective for this problem is makespan. However, multi-objective approach for scheduling to reduce the total scheduling cost is important. Hence, in this study, we consider the flow shop scheduling problem with multi-objectives of makespan, total flow time and total machine idle time. Ant colony optimization (ACO) algorithm is proposed to solve this problem which is known as NP-hard type. The proposed algorithm is compared with solution performance obtained by the existing multi-objective heuristics. As a result, computational results show that proposed algorithm is more effective and better than other methods compared.     

Flow shop scheduling problems with decreasing linear deterioration under dominant machines

This paper considers the general, no-wait and no-idle flow shop scheduling problems with deteriorating jobs, respectively. By a deteriorating job, we mean that the processing time is a decreasing function of its execution starting time. The normal processing time proportional to its decreasing rate is assumed and some dominant relationships between machines can be satisfied. It is shown that for the problems to minimize the makespan or the weighted sum of completion time, polynomial algorithms still exist, although these problems are more complicated than the classical ones. When the objective is to minimize the maximum lateness, the solutions of a classical version may not hold.     

Proportionate flow shop games

In a proportionate flow shop problem several jobs have to be processed through a fixed sequence of machines and the processing time of each job is equal on all machines. By identifying jobs with agents whose costs linearly depend on the completion time of their jobs and assuming an initial processing order on the jobs, we face two problems: the first is how to obtain an optimal order that minimizes the total processing cost, the second is how to allocate the cost savings obtained by ordering the jobs optimally. In this paper we focus on the allocation problem. PFS games are defined as cooperative games associated to proportionate flow shop problems. It is seen that PFS games have a nonempty core. Moreover, it is shown that PFS games are convex if the jobs are initially ordered in decreasing urgency. For this case an explicit game independent expression for the Shapley value is provided. The authors thank two referees for their valuable suggestions for improvement. M.A. Mosquera acknowledges the financial support of Ministerio de Ciencia y Tecnología, FEDER, Xunta de Galicia (projects SEJ2005-07637-C02-02 and PGIDIT06PXIC207038PN).     

考虑工件移动时间的柔性作业车间调度问题研究

分析生产车间的实际生产状况,建立了考虑工件移动时间的柔性作业车间调度问题模型,该模型考虑了以往柔性作业车间调度问题模型所没有考虑的工件在加工机器间的移动时间,使柔性作业车间调度问题更贴近实际生产,让调度理论更具现实性。通过对已有的改进遗传算法的遗传操作进行重构,设计出有效求解考虑工件移动时间的柔性作业车间调度问题的改进遗传算法。最后对实际案例进行求解,得到调度甘特图和析取图,通过对甘特图和析取图的分析验证了所建考虑工件移动时间的柔性作业车间调度问题模型的可行性和有效性。     

Irreducible bin packing and normality in routing open shop

The open shop is a classical scheduling problem known since 1976, which can be described as follows. A number of jobs have to be processed by a given set of machines, each machine should perform an operation on every job, and the processing times of all the operations are given. One has to construct a schedule to perform all the operations to minimize finish time also known as the makespan. The open shop problem is known to be NP-hard for three and more machines, while is polynomially solvable in the case of two machines. We consider the routing open shop problem, being a generalization of both the open shop problem and the metric traveling salesman problem. In this setting, jobs are located at nodes of a transportation network and have to be processed by mobile machines, initially located at a predefined depot. Machines have to process all the jobs and return to the depot to minimize makespan. A feasible schedule is referred to as normal if its makespan coincides with the standard lower bound. We introduce the Irreducible Bin Packing decision problem, use it to describe new sufficient conditions of normality for the two machine problem, and discuss the possibility to extend these results on the problem with three and more machines. To that end, we present two new computer-aided optima localization results.