Effect of Carbon on Microstructure and Mechanical Properties of Low C-1.6 pct Mn-0.1 pct Cr-0.3 pct Mo-0.0005 pct B Dual-Phase Steels

Effect of carbon on the microstructure and mechanical properties of 0.011 and 0.032 pct carbon dual-phase steels was investigated. r _m value was increased to 1.52 at around 400 MPa tensile strength level through the optimal design in the steel chemistry and proper control of phase transformation during continuous galvanizing cycle. The isolated martensite particles are expected to increase the strength but are expected not to be desirable for the deep drawability.     

Microstructure Evolution of Atomized Al-0.61 wt pct Fe and Al-1.90 wt pct Fe Alloys

The microstructure evolution of impulse atomized powders of Al-0.61 wt pct and Al-1.90 wt pct Fe compositions have been investigated with a scanning electron microscope, transmission electron microscope, neutron diffraction, and backscattering electron diffraction (EBSD). Both hypoeutectic and hypereutectic compositions demonstrated similar macrostructure (i.e., primary α-Al dendrites/cells with eutectic Al-Fe intermetallics decorated at the dendritic/cellular walls). Selected area electron diffraction (SAED) analysis and SAED pattern simulation identified the eutectic Al-Fe intermetallic as Al_mFe (m = 4.0-4.4). This is verified by neutron diffraction analysis. Cubic texture was observed by EBSD on the droplets with dendritic growth direction close to 〈111〉. The possible reasons are discussed.     

Solidification of Al-4.5 wt pct Cu-Replicated Foams

Microcellular Al-4.5 wt pct Cu of 400- or 75-μm average pore diameter is solidified at cooling rates ranging from ?30 K/min to ?0.45 K/min (?30 °C/min to ?0.45 °C/min). In the 400-μm pore size samples, the dendritic character is lost, and the level of microsegregation, which is quantified by the minimum copper content of the matrix, is reduced when the cooling rate is lowered. The 75-μm pore size samples show no dendritic microstructural features and low levels of microsegregation, even at the higher cooling rates explored. Microstructural maps, based on solidification theory developed for metal matrix composites, satisfactorily describe the microstructure of the Al-4.5 wt pct Cu foams. A finite difference model giving the minimum copper content as a function of the reinforcement size and cooling rate, developed for fiber-reinforced metals, is also valid for replicated Al-4.5 wt pct Cu foam. This work thus extends to particulate composites and, by extension, to replicated microcellular alloys, results originally derived from the study of fiber-reinforced metal solidification.     

Grain Size Effects on Primary,Secondary, and Tertiary Twin Development in Mg-4 wt pct Li (-1 wt pct Al) Alloys

Grain size effects on three generations of twins were investigated in extruded Mg-4 wt pct Li (-1 wt pct Al) alloys using electron-backscatter diffraction. Samples with three distinct grains sizes, yet the same texture and applied strain were analyzed. With these variables fixed, we show that compression and double twinning decrease substantially with decreasing grain size. We find that compression twinning exhibits a stronger grain size effect than tension twinning, whereas the compression twinning to double twinning transition is independent of grain size.     

Study on Microstructures of Al-4 wt pct V Master Alloys

Aluminum (Al)-V master alloys have attracted attention, because they can potentially be efficient grain refiners for wrought aluminum alloys. In this paper, the microstructure and factors affecting the microstructure of Al-4 wt pct V master alloys were investigated by means of controlled melting and casting processes followed by structure examination. The results showed that the type and morphology of the V-containing phases in Al-V master alloys were strongly affected by the temperature of the melt, concentration of vanadium in solution in the melt and the cooling conditions. Two main V-containing phases, Al₃V and Al₁₀V, which have different shapes, were found in the alloys prepared by rapid solidification. The Al₃V phase formed when there were both a high temperature (1273 K to 1673 K (1000 °C to 1400 °C)) and a relatively high vanadium content of 3 to 4 wt pct, while the Al₁₀V phase formed at a low temperature (<1373 K (1100 °C)) or a low vanadium content in the range of 1 to 3 wt pct. The results also showed that the type of V-containing phase that formed in the Al-4 wt pct V master alloy was determined by the instantaneous vanadium content.     

A Study on the Oxidation Behavior of Nb Alloy (Nb-1 pct Zr-0.1 pct C) and Silicide-Coated Nb Alloys

In the current work, silicide coatings were produced on the Nb alloy (Nb-1 pct Zr-0.1 pct C) using the halide activated pack cementation (HAPC) technique. Coating parameters (temperature and time) were optimized to produce a two-layer (Nb₅Si₃ and NbSi₂) coating on the Nb alloy. Subsequently, the oxidation behavior of the Nb alloy (Nb-1 pct Zr-0.1 pct C) and silicide-coated Nb alloy was studied using thermogravimetric analysis (TGA) and isothermal weight gain oxidation experiments. Phase identification and morphological examinations were carried out using X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques. TGA showed that the Nb alloy started undergoing accelerated oxidation at and above 773 K (500 °C). Isothermal weight gain experiments carried out on the Nb alloy under air environment at 873 K (600 °C) up to a time period of 16 hours exhibited a linear growth rate law of oxidation. In the case of silicide-based coatings, TGA showed that oxidation resistance of silicide coatings was retained up to 1473 K (1200 °C). Isothermal weight gain experiments on the silicide coatings carried out at 1273 K (1000 °C) in air showed that initially up to 8 hours, the weight of the sample increased, and beyond 8 hours the weight of the sample remained constant. The oxide phases formed on the bare samples and on the coated samples during oxidation were found to be Nb₂O₅ and a mixture of SiO₂ and Nb₂O₅ phases, respectively. SEM showed the formation of nonprotective oxide layer on the bare Nb alloy and a protective (adherent, nonporous) oxide layer on silicide-coated samples. The formation of protective SiO₂ layer on the silicide-coated samples greatly improved the oxidation resistance at higher temperatures.     

Tensile Behavior of Intercritically Annealed 10 pct Mn Multi-phase Steel

The exceptional elongation obtained during tensile testing of intercritically annealed 10 pct Mn steel, with a two phase ferrite–austenite microstructure at room temperature, was investigated. The austenite phase exhibited deformation-twinning and strain-induced transformation to martensite. These two plasticity-enhancing mechanisms occurred in succession, resulting in a high rate of work hardening and a total elongation of 65 pct for a tensile strength of 1443 MPa. A constitutive model for the tensile behavior of the 10 pct Mn steel was developed using the Kocks–Mecking hardening model.     

Solution Treatment Effects on Microstructure and Mechanical Properties of Al-(1 to 13 pct)Si-Mg Cast Alloys

The effects of solution treatment time and Si content and morphology on microstructures and mechanical properties of heat-treated Al-Si-Mg cast alloys were investigated systematically. Five alloys, with Si levels ranging from 1 to 13 pct, were tested in as-cast, T4, and T61 conditions. The eutectic Si was both unmodified and Sr-modified. Results show that the microstructures are affected significantly by alloy composition, eutectic Si morphology, and solution treatment time. Si content has significant effects on ultimate tensile strength (UTS), yield strength (YS), and elongation as well as a strong influence on solution treatment response. In T61 treatment with different solutionizing times, UTS and YS reach their maximum values in ~1 hour of solutionizing followed by a decrease, then a slight increase, and finally, a plateau close to the maximum level. Elongation of alloys with a high Si content, 7 pct and 13 pct, increases rapidly at solutionizing times of 1 to 2 hours then varies in a wide range, showing improvements in the 4 to 10 hours range. The data indicate that a solution treatment time of ~1 hour is sufficient to achieve maximum strength. The changes in mechanical properties were correlated to changes in microstructure evolution—Mg-Si precipitation, Si particle fragmentation, and microstructure homogenization. Empirical models uniquely relating Si content to UTS and YS are given for T61 heat-treated alloys.     

Aging Effects on Heat Treatment Response and Mechanical Properties of Al-(1 to 13 pct)Si-Mg Cast Alloys

The effects of solution treatment time and Si content and morphology on microstructures and mechanical properties of heat-treated Al-Si-Mg cast alloys were investigated systematically. Five alloys, with Si levels ranging from 1 to 13 pct, were tested in as-cast, T4, and T61 conditions. The eutectic Si was both unmodified and Sr-modified. Results show that the microstructures are affected significantly by alloy composition, eutectic Si morphology, and solution treatment time. Si content has significant effects on ultimate tensile strength (UTS), yield strength (YS), and elongation as well as a strong influence on solution treatment response. In T61 treatment with different solutionizing times, UTS and YS reach their maximum values in ~1 hour of solutionizing followed by a decrease, then a slight increase, and finally, a plateau close to the maximum level. Elongation of alloys with a high Si content, 7 pct and 13 pct, increases rapidly at solutionizing times of 1 to 2 hours then varies in a wide range, showing improvements in the 4 to 10 hours range. The data indicate that a solution treatment time of ~1 hour is sufficient to achieve maximum strength. The changes in mechanical properties were correlated to changes in microstructure evolution—Mg-Si precipitation, Si particle fragmentation, and microstructure homogenization. Empirical models uniquely relating Si content to UTS and YS are given for T61 heat-treated alloys.     

Acceleration or Suppression of α-Phase Precipitation Using Isothermal ω Phase in Ti-20 at.pct Nb Alloy

Homogeneous precipitation of a fine α phase in the β matrix of Ti alloys is a promising method for obtaining a highly strengthened Ti-based alloy. Isothermal ω particles are known to be the nucleation sites for fine α-phase precipitation, but an understanding of the kinetics of α-phase formation on isothermal ω particles is still lacking. This study aimed to reveal the effect of isothermal ω particles on α-phase precipitation onset time. Two-step isothermal aging of a Ti-20 at.pct Nb alloy after solid solution treatment at 1273 K (1000 °C) was carried out. The first step of the aging at 633 K (360 °C) involved the formation of isothermal ω particles in the β matrix. This was followed by a second aging step at 673 K, 723 K, and 773 K (400 °C, 450 °C, and 500 °C) for α-phase precipitation. Suppression of α-phase nucleation on the isothermal ω particles occurred at 673 K (400 °C), whereas acceleration of α-phase nucleation on the isothermal ω particles was observed at 723 K and 773 K (450 °C and 500 °C). Thermodynamic stability of the isothermal ω particles and solute partitioning were controlling factors for the α-phase precipitation kinetics.     

Annealing Temperature Dependence of the Tensile Behavior of 10 pct Mn Multi-phase TWIP-TRIP Steel

In the present study, the relationship between the microstructure and the mechanical properties of Fe-10 pct Mn-3 pct Al-2 pct Si-0.3 pct C multi-phase steel was investigated. The 10 pct Mn multi-phase steel exhibits a combination of high tensile strength and enhanced ductility resulting from deformation-twinning and strain-induced transformation occurring in succession. A pronounced intercritical annealing temperature dependence of the tensile behavior was observed. The annealing temperature dependence of the retained austenite volume fraction, composition, and the grain size was analyzed experimentally, and the effect of the microstructural parameters on the kinetics of mechanical twinning and strain-induced martensite formation was quantified. A dislocation density-based constitutive model was developed to predict the mechanical properties of 10 pct Mn multi-phase steel. The model also allows for the determination of the critical strain for dynamic strain aging effect.     

Phase Relations in CaO-SiO2-Al2O3-15 mass pct CaF2 System at 1523 K (1250 °C)

CaO-SiO₂-Al₂O₃-CaF₂ is a base system of mold flux for high Al steels. Phase equilibrium in CaO-SiO₂-Al₂O₃-15 mass pct CaF₂ system at 1523 K (1250 °C) was investigated using quenching method followed by X-ray diffraction and Scanning electron microscopy equipped with energy dispersive X-ray spectroscopy. Isothermal section in this system at 1523 K (1250 °C) with Al₂O₃ being less than 25 mass pct and CaO/SiO₂ (mass pct) being between 0.43 and 1.25 was experimentally constructed. The liquidus composition and seven solid-liquid coexistence regions at 1523 K (1250 °C) were determined.     

A fine γ′+α cellular structure in Fe-37.3 wt pct Ni-3.6 wt pct Al-3.3 wt pct Ti-0.2 wt pct C and its influence on high-temperature tensile properties

Fe-37.3 wt pct Ni-3.6 wt pct Al-3.3 wt pct Ti-0.2 wt pct C alloy, which reveals an excellent combination of high strength and good elongation endowed by formation of homogeneously dispersed fine γ′ precipitates in the matrix during aging at 823 K, has been investigated by means of transmission electron and optical microscopies, electron diffractions, and tensile tests. The influence of unique γ′+α cellular products on the mechanical properties has also been studied. Because of low elastic mismatch between the austenitic γ matrix and isomorphic γ′ precipitate phases, the homogeneously distributed precipitate particles, which formed at the early stage of aging, were observed to persist even after long-term aging. After very lengthy aging, the fine γ′ phase particles were changed to coarser γ′ lamellae at the grain boundary reaction front, which were alternately arranged with fine α lamellae that were estimated to have been transformed from the austenite-stabilizing-solute(Ni, C)-depleted γ lamellae. The fine duplex γ′+α cellular product did not affect deleteriously the room-temperature tensile properties of the alloy. However, the cellular structure was observed to cause the grain boundary embrittlement of the aged alloy at elevated temperatures higher than 681 K.     

Investigation of Portevin–Le Chatelier Effect in Al-2.5 pct Mg Alloy with Different Microstructure

An experimental study is presented on the effect of microstructure change on the Portevin–Le Chatelier (PLC) effect of Al-2.5 pct Mg alloy. Tensile tests are performed on as-received and heat-treated [at 673 K (400 °C) for 16 hours] samples for a wide range of strain rates. The serrations observed in the stress–time curves are investigated on statistical analysis point of view. The microstructures of the samples are characterized by optical metallography, X-ray diffraction, and electrical resistivity measurements. It is found that the excess vacancies generated due to heat treatment have an effect on the PLC phenomenon, which leads to a decrease in the strain rate sensitivity and an increase in the number of stress drop occurrences per unit time. The microstructural parameters like domain size and dislocation density have no appreciable effect on the PLC effect as far as the statistical behaviors of the serrations are considered.     

How TEM Projection Artifacts Distort Microstructure Measurements: A Case Study in a 9 pct Cr-Mo-V Steel

Morphological data obtained from two-dimensional (2D) and three-dimensional (3D) transmission electron microscopy (TEM) observations were compared to assess the effects of TEM projection errors for submicron-size precipitates. The microstructure consisted of M₂₃C₆ carbides in a 9 pct Cr-Mo-V heat resistant steel before and after exposure to creep conditions. Measurements obtained from about 800 carbides demonstrate that particle size and spacing estimates made from 2D observations overestimate the more accurate values obtained from 3D reconstructions. The 3D analysis also revealed the M₂₃C₆ precipitates lengthen anisotropically along lath boundary planes, suggesting that coarsening during the early stage of creep in this alloy system is governed by grain boundary diffusion.     

Microstructure Evolution and Pinning of Boundaries by Precipitates in a 9 pct Cr Heat Resistant Steel During Creep

Structural changes in a 9 pct Cr martensitic steel during a creep test at 923 K (720 °C) under the applied stress of 118 MPa were examined. The tempered martensite lath structure (TMLS) was characterized by M₂₃C₆-type carbide particles with an average size of about 110 nm and MX-type carbonitrides with a size of 40 nm. The M₂₃C₆ particles were located on the packet/block/lath boundaries, whereas the MX precipitates were distributed homogeneously throughout TMLS. TMLS in the grip portion of the crept specimen changed scarcely during the tests. In contrast, the structural changes in the gauge section of the samples were characterized by the evolution of relatively large subgrains with remarkably lowered density of interior dislocations within former martensite laths. The formation of a well-defined subgrain structure in the gauge section was accompanied by the coarsening of M₂₃C₆ carbides and precipitations of Laves phase during creep. The most pronounced structural changes occurred just at the beginning of the tertiary creep regime, which was interpreted as a result of the change in the mechanism of grain boundary pinning by precipitates.     

Plastic-Strain-Amplitude Dependence of Dislocation Structures in Cyclically Deformed 〈112〉-Oriented Cu-7 at. pct Al Alloy Single Crystals

Dislocation structures in \( [\overline{1} 12] \) Cu-7 at. pct Al alloy single crystals cyclically deformed at different plastic strain amplitudes were investigated by transmission electron microscope (TEM) and compared with the results of \( [\overline{1} 12] \) Cu single crystals. It is found that the plastic strain amplitude γ _pl has an obvious effect on the slip deformation mode, and consequently on the cyclic hardening behavior of \( [\overline{1} 12] \) Cu-7 at. pct Al alloy single crystals with an intermediate stacking fault energy. For instance, a high slip planarity (i.e., only formation of planar-slip bands) contributes to the occurrence of a gentle cyclic hardening with a much lower saturation stress at a low γ _pl of 4.5 × 10^?4. A mixed planar/wavy-slip mode (e.g., persistent Lüder’s bands/wall-like microstructures) at an intermediate γ _pl of 2.2 × 10^?3 causes an obvious cyclic hardening up to a comparable saturation stress to that for the \( [\overline{1} 12] \) Cu single crystal. In contrast, the deformation mode is dominated by wavy slip (e.g., ill-defined dislocation cells and walls) at the highest γ _pl of 7.2 × 10^?3, causing that its cyclic hardening curve is quite similar to that for the \( [\overline{1} 12] \) Cu single crystal; in this case, a slightly higher saturation stress level than that for the Cu single crystal is reached due to the additional solid solution strengthening.     

Effect of Wavelike Sloping Plate Rheocasting on Microstructures of Hypereutectic Al-18?pct Si-5?pct Fe Alloys

To refine and spheroidize the microstructures of hypereutectic Al-Si-Fe alloys, a novel method of wavelike sloping plate (WSP) rheocasting was proposed, and the effect of the WSP rheocasting on the microstructures of hypereutectic Al-18 pct Si-5 pct Fe alloys was investigated. The results reveal that the morphologies of the primary Si crystal, the Al₁₈Si₁₀Fe₅, and the Al₈Si₂Fe phases can be improved by the WSP rheocasting, and various phases tend to be refined and spheroidized with the decrease of the casting temperature. The alloy ingots with excellent microstructures can be obtained when the casting temperature is between 943 K and 953 K (670 °C and 680 °C). During the WSP rheocasting, the crystal nucleus multiplication, inhibited grain growth, and dendrite break-up take place simultaneously, which leads to grain refinement of the alloys.     

A Study of the Viscous Properties with NaF Additions in the CaO-SiO<Subscript>2</Subscript>-12 mass pct Na<Subscript>2</Subscript>O Based Slags

The viscous behavior of the CaO-SiO₂-12 mass pct Na₂O based slag system with various concentrations of NaF has been studied using the rotating spindle method. NaF additions decreased the viscosity by interacting with bridged oxygens in the complex silicates and depolymerizing the network structure of the molten slag. NaF was particularly effective at lowering the viscosity in small amounts, but beyond 8 mass pct NaF, the effect was not as pronounced. A comparison between additions of NaF and CaF₂ revealed NaF to be more effective at decreasing the viscosity for 1523 K and 1573 K (1250 °C and 1300 °C). From the slopes of the Arrhenius relationship for viscosity, the activation energy of viscous flow was found to be between 128 kJ/mol to 115 kJ/mol, which were lower than the values for the same amount of CaF₂ additions. Both a temperature effect and a compositional effect on the molten slag structure and subsequently the viscous behavior were observed. The Fourier transformed infrared (FTIR) spectra taken for the CaO-SiO₂-12 mass pct Na₂O-8 mass pct NaF slag samples quenched from 1623 K to 1773 K (1350 °C to 1500 °C) revealed that the temperature effect on the viscosity was observed at temperatures below 1673 K (1400 °C).