Fluorinated carbon blacks: influence of the morphology of the starting material on the fluorination mechanism

The effect of fluorination, using CF₄ r.f. plasmas, has been studied on three different types of carbon blacks: a thermal black, a furnace black and a high electrical conducting black. The influences of the morphology and structure of the three blacks on the fluorination mechanism have been investigated. In particular, the ratio Type I/Type II structures (i.e., surface (CF) and border groups of graphitic domains with sp²C/polyalicyclic perfluorinated structures with sp³C), has been correlated to the microstructural organisation. The transformation into Type II structures is more easily achieved in highly accessible XE2 blacks, whereas in materials with lower crystallinity (MT), the presence of numerous defects leads preferentially to surface (CF_x) perfluorinated groups.     

Effects of CF4 plasma on the field emission properties of aligned multi-wall carbon nanotube films

We present a simple method to functionalize the surface and to modify the structures of aligned multi-wall carbon nanotube (CNT) arrays grown on silicon substrates using CF₄ plasma produced by reactive ion etching (RIE). Field emission (FE) measurements showed that after 2 min of plasma treatment, the emission currents were enhanced compared with as-grown CNTs; however, extended treatment over 2 min was found to degrade the FE properties of the film. Scanning electron microscopy, transmission electron microscopy, X-ray photoelectron spectroscopy and Raman spectroscopy have been employed to investigate the mechanism behind the modified FE properties of the CNT film. The FE enhancement after 2 min of etching could be attributed to favorable surface morphologies, open-ended structures and a large number of defects in the aligned CNT films. On the other hand, deposition of an amorphous layer comprising carbon and fluorine during extended CF₄ plasma treatment may hamper the field emission of CNT films.     

Microporosity in carbon blacks

Microporous carbon blacks can be characterized by the same techniques as activated carbons, using the classical DR equation and comparison plots based on non-porous materials. The CO₂ adsorption isotherm at 273 K, combined with computer modelling, also leads to an assessment of microporosity. The results agree with independent techniques such as immersion calorimetry into liquids of variable molecular dimensions and a modified Dubinin equation. The study also confirms that the comparison plots based on N₂ (77 K), CO₂ (273 K) and C₆H₆ (293 K) do not necessarily lead to overlapping results for the total micropore volume and the external surface area of the carbons.     

Microstructure of carbon blacks determined by X-ray diffraction profile analysis

The microstructure of carbon blacks is investigated by X-ray diffraction peak profile analysis. Strain anisotropy is accounted for by the dislocation model of the mean square strain in terms of average dislocation contrast factors. Crystallite shape anisotropy is modeled by ellipsoids incorporated into the size profile function. Different grades of carbon blacks, N990, N774 and N134, untreated, heat-treated and compressed at 2.5 GPa have been investigated. The microstructure is characterized in terms of crystallite size-distribution, dislocation density and crystallite shape anisotropy. Heat treatment results in increased vertical and lateral sizes of graphitic crystallites. Postproduction pressure treatment has little effect on the average sizes of the crystallites, however, it affects the crystallite size distribution function. The average sizes of the crystallites obtained by X-ray diffraction agree with those estimated from Raman spectra. Applied pressure affects the magnitude of strain within the crystallites.     

Structure of K2Co3-loaded activated carbon fiber and its deodorization ability against H2S gas

Coal tar pitch containing finely dispersed KOH was spun centrifugally, followed by stabilization through heating to 330°C under a (1:1) mixture of air and CO₂ and carbonization/activation by heating to 850°C under CO₂. The activated carbon fiber obtained possessed of a specific surface area of 491 m²g⁻¹ and contained ca. 2% of K as K₂CO₃ over the peripheral region of fiber. The fiber showed high deodorization ability against 30 ppm of H₂S gas in air at ambient temperature. H₂S gas did not diffuse to the most interior parts of the fiber and was oxidized around outer regions of the fiber. Elemental sulphur was deposited in the fiber after H₂S absorption. The deodorization mechanism was discussed. The role and action of the K₂CO₃ supported was explained.     

A study of the electrical properties of carbon nanotube-NiFe2O4 composites: Effect of the surface treatment of the carbon nanotubes

Novel carbon nanotube-NiFe₂O₄ composite materials have been prepared for the first time by in situ chemical precipitation of metal hydroxides in ethanol in the presence of carbon nanotubes (CNTs) and followed by hydrothermal processing. The obtained composite powders were characterized using XRD, TEM and EDS. The effect of surface oxidation treatment of CNTs on their properties was investigated by FTIR, zeta potential and hydrodynamic radius distribution characterization. Electrical conductivity measurements show that surface oxidation treatment of CNTs can improve the electrical conductivity of the composites more pronouncedly than pristine CNTs do. With 10 wt.% addition of surface treated CNTs, the electrical conductivity is increased by 5 orders of magnitude. The surface oxidized CNTs are crucial for this significant increase in electrical conductivity, which provides strong adhesion between the nanotubes and the matrix to give a homogeneous carbon nanotube-NiFe₂O₄ composite.     

Raman spectroscopy study of HM carbon fibres: effect of plasma treatment on the interfacial properties of single fibre/epoxy composites

The effect of an oxygen plasma treatment upon the structural and morphological properties of high-modulus carbon fibres has been studied by means of several characterisation techniques. Scanning electron microscopy showed that there were only minor changes of the morphology of the fibres following treatment. X-ray diffraction traces revealed that there were differences in structural parameters between the untreated fibres but no further modifications in the crystalline structure were detected after the plasma oxidation. Raman spectroscopy was used to follow the changes on the fibre surface structure following treatment. The peak positions and widths of the four main Raman bands (D, G, D′ and G′) were determined, with no significant changes observed after the surface treatment. A relationship between the width of the G band and the crystal parameter d₀₀₂ was found, with the magnitudes of both decreasing as the fibre modulus increased. A reference order parameter I_D/(I_D+I_G) ratio was calculated from the intensities of D and G bands. The treated fibres exhibited a more highly disordered surface structure that the untreated ones, as revealed by the increase of I_D/(I_D+I_G) after the plasma oxidation.     

Oxidative degradation of carbon blacks with nitric acid: II. Formation of water-soluble polynuclear aromatic compounds

Furnace black and acetylene black were oxidized with concentrated nitric acid at 100 °C for prolonged periods. The oxidized carbon black was dissolved/dispersed into alkaline solution and was size-fractionated into six fractions by ultrafiltration. The yields of the fractions revealed that oxidized furnace black contains oxygenated polynuclear aromatic compounds with a variety of molecular sizes, but oxidized acetylene black consists of only a great quantity of the largest size fraction, probably carbon black particles, and a scarce amount of the smallest size fraction. With oxidized furnace black, elemental compositions of all fractions except the largest molecular-size fraction were independent of the period of oxidation, suggesting that each fraction possesses a similar molecular structure. Noncarbon constituents such as oxygen and hydrogen increased with decreasing molecular size. The mean molecular weights of fractions were estimated to be in a range from ca. 400 to 1200 and more on the basis of elemental and functional group analyses. ¹³C-NMR and IR analysis showed that the molecules of fractions comprise phenolic, carboxylic, nitro, perhaps quinonic carbonyl groups, and aromatic carbons, but no aliphatic carbons. Ultraviolet and visible spectra of fractions denoted that absorption at higher wavelengths increased with increasing the molecular weights, indicating extension in the conjugated aromatic ring system. On the basis of the experimental results molecular structure models for the fractions were proposed.     

Experimental comparison of N(1s) X-ray photoelectron spectroscopy binding energies of hard and elastic amorphous carbon nitride films with reference organic compounds

In this work, hard and elastic amorphous carbon nitride (a-CN_x) films were deposited by DC magnetron sputtering on heated Si(001) substrates at 400 °C. Nanoindentation results confirmed that the films were highly compliant and had high elastic recovery. X-ray photoelectron spectroscopy (XPS) was used to investigate nitrogen bonding by directly comparing the N(1s) spectra of a-CN_x with the N(1s) peak positions of a variety of organic compounds that were characterized in the same XPS system. The N(1s) XPS spectra of hard and elastic a-CN_x is resolved into two dominant intensity contributions at 398.5 and 400.6 eV. We show that the N(1s) spectra of a-CN_x do not conclusively support a film-structure model with nitrogens bonded to sp³ carbons. We offer an alternate interpretation based on the presented data and previous XPS, nuclear magnetic resonance (NMR), and computational work. Together, the data suggest that hard and elastic a-CN_x consists of an sp² carbon network and that single-atom vacancy defects, as found in a graphite layer, may be present in the material. This implies that the low binding energy N(1s) component at 398.5 eV may be due to pyridine-like nitrogen bonded at the perimeter of a vacancy defect.     

Preparation of fibrous porous materials by chemical activation 2. H3PO4 activation of polymer coated fibers

Fibrous porous materials (FPMs) have been prepared by coating a glass fiber with an aqueous solution of poly(vinyl alcohol) (PVA) and H₃PO₄, followed by stabilization and heat treatment in air. The H₃PO₄ was then removed by washing with deionised water and NaOH. The results show that H₃PO₄ acts as a dehydration agent to promote pyrolytic and thermal crosslinking of PVA at a much lower temperature of 170 °C, leading to FPMs having much higher char yields and surface areas. The activation in air is of benefit to achieve higher surface areas as compared to using N₂. Utilizing a fiberglass mat to support coatings of PVA activated with H₃PO₄ results in much higher specific surface areas. The activation temperature, activation time and concentration of H₃PO₄ have strong effects on the surface area, pore size distribution and coating content of FPMs.     

Effect of the pitch-based carbon anode on the capacity loss of lithium-ion secondary battery

The total capacity loss of lithium-ion secondary cell is reduced by engineering the pitch-based carbon anode through one or more of the following methods: attaining a high degree of graphitization, minimizing the surface oxygen concentration, attaining a large crystal size L_c, degassing, and use of PVDF in place of teflon as the binder.     

Reduction of SO2 on different carbons

The reduction of SO₂ on four carbons (graphite, charcoal, activated carbon and coke) was studied under steady-state conditions and when the kinetics was chemically controlled in a reactor operated under differential conditions. The reaction showed second-order kinetics: first order with respect to carbon and first order with respect to the partial pressure of SO₂. The reactivity of the different carbons, as measured by the second-order rate constants, followed the sequence of decreasing crystallinity: graphite<coke (7.34)<coke (11.73)<charcoal. The difference in reactivity between graphite and charcoal was determined by ΔH^≠, while for cokes it increased with the ash content because of a favorable ΔS^≠. The main reaction products for all carbons were CO₂ and sulfur in the ratio 2:1, considering the sulfur as S₂, which was shown to be formed through the same path. CO, COS, and CS₂ were also detected, and the product distribution depended on the carbon and whether the reaction was diffusion controlled or chemically controlled. Analysis of product ratios strongly suggested that CO, COS and CS₂ were produced from consecutive reactions of the primary products. CO was formed from CO₂ by a slow Boudouard reaction that occurred partially and under conditions of non-equilibrium. Complexed sulfur reacted with CO to form COS and CS₂. There was an interaction between the active site of reduction and the site where sulfur is inserted.     

Exfoliated carbon fibers as an electrode for electric double layer capacitors in a 1 mol/dm H2SO4 electrolyte

Exfoliated carbon fibers (ExCFs) synthesized through the rapid heating of intercalation compounds of carbon fibers were examined as electrodes of electric double layer capacitors (EDLC). The measurement of EDLC was performed using a standard three-electrode cell with 1 mol/dm³ sulfuric acid electrolyte. The capacitance of as-prepared ExCFs reached 117 F/g, even though they had a relativity small surface area of about 330 m²/g. After air activation of ExCFs, the BET surface area increased slightly, but the capacitance of the EDLC increased up to 160 F/g. Capacitance of ExCFs strongly depended on their BET surface area, having a different dependence from that reported on activated carbon fibers.     

Filler-elastomer interactions: influence of oxygen plasma treatment on surface and mechanical properties of carbon black/rubber composites

In this work, the influence of oxygen plasma treatment on the surface and adsorption properties of carbon blacks was investigated using X-ray photoelectron spectroscopy (XPS), ζ-potential, and BET isotherms. Then the mechanical properties [tensile strength and tearing energy (G_IIIC)] of carbon black/acrylonitrile butadiene rubber (NBR) composites were measured. As a result, it was found that oxygen plasma treatment generated oxygen-containing functional groups, such as, carboxyl, hydroxyl, lactone, and carbonyl groups, on the carbon black surfaces, resulting in a decrease in the equilibrium spreading pressure or London dispersive component of surface free energy. The tearing energy of the carbon black/NBR composites improved as the oxygen-containing functional groups on the carbon black surfaces increased. This revealed that there is a relatively high degree of interaction between the polar NBR and the oxygen-functional groups of carbon blacks.     

High growth of SWNTs and MWNTs from C2H2 decomposition over Co-Mo/MgO catalysts

A series of MgO supported catalysts having Co and Mo metals 5-40 wt.% in a ratio of 1:1 was prepared by impregnation method. Carbon nanotubes (CNTs) were grown over the catalysts by decomposition of C₂H₂ at 800 °C for 30 min. It was found that 5 and 10 wt.% Co-Mo/MgO catalysts produced single-wall nanotubes (SWNTs), whereas 20, 30 and 40 wt.% Co-Mo/MgO catalysts produced multi-wall nanotubes (MWNTs). The catalyst Mo/MgO was inactive in growing CNTs. In Co-Mo/MgO catalysts, however Mo generated a favorable environment to grow SWNTs. The growth of SWNTs was strongly dependent on the formation of small clusters of cobalt, which may generate from the decomposition of CoMoO₄ species during the nanotube growth. MWNTs were produced over comparatively larger cobalt clusters generated from Co₃O₄ phase during the nanotube growth stage. The yields of SWNTs were about 6% and 27% over 5 and 10 wt.% Co-Mo/MgO catalysts, respectively. MWNTs yield (576%) was observed over 40 wt.% Co-Mo/MgO catalyst. Carbon yield (%) highly varied with acetylene concentration.     

Separation of CO2/CH4 through carbon molecular sieve membranes derived from P84 polyimide

The separation of CO₂/CH₄ separation is industrially important especially for natural gas processing. In the past decades, polymeric membranes separation technology has been widely adopted for CO₂/CH₄ separation. However, polymeric membranes are suffering from plasticization by condensable CO₂ molecules. Thus, carbon molecular sieve membranes (CMSMs) with excellent separation performance and stability appear to be a promising candidate for CO₂/CH₄ separation. A commercially available polyimide, P84 has been chosen as a precursor in preparing carbon membranes for this study. P84 displays a very high selectivity among the polyimides. The carbonization process was carried out at 550–800 °C under vacuum environment. WAXD and density measurements were performed to characterize the morphology of carbon membranes. The permeation properties of single and equimolar binary gas mixture through carbon membranes were measured and analyzed. The highest selectivity was attained by carbon membranes pyrolyzed at 800 °C, where the pyrolysis temperatures significantly affected the permeation properties of carbon membranes. A comparison of permeation properties among carbon membranes derived from four commercially available polyimides showed that the P84 carbon membranes exhibited the highest separation efficiency for CO₂/CH₄ separation. The pure gas measurement underestimated the separation efficiency of carbon membranes, due to the restricted diffusion of non-adsorbable gas by adsorbable component in binary mixture.     

Identification of the surface characteristics of carbon blacks by pyrolysis GC-MASS

Subtle differences in surface characteristics on carbon blacks are investigated by using Curie-point Pyrolysis Gas Chromatography Mass Spectrometry (CP-PGC-MASS). The PGC-MASS diagrams of carbon blacks are assigned as the fingerprints for distinguishing differences in surface properties. For carbon black-N220 pyrolyzed below 445°C, only one aromatic ring hydrocarbons are found in PGC-MS diagrams, whereas, when pyrolyzation temperatures exceed 445°C, two ring aromatic hydrocarbons are also found. Toluene Sohxlet extraction of the carbon blacks will not cause a significant change of surface properties, however toluene will remain as a contaminant on the surface even for those samples dried for 24 h at 200°C before PGC-MASS measurements. A new surface structure model of carbon black is proposed based on the PGC-MASS results.     

Influence of HNO3 oxidation on the structure and adsorptive properties of corncob-based activated carbon

An investigation of the impact of strong oxidation with HNO₃ on the porosity and adsorption characteristics of char and activated carbons, derived from corncobs, is presented. Texture parameters, as obtained from N₂ adsorption at 77 K, showed a considerable decrease in surface area of the activated carbons with enhanced pore widening. The extent of porosity modification was found to depend on the scheme of activation of the precursor, simple carbonization, steam pyrolysis, steam gasification of the char, or chemical activation with H₃PO₄. Surface-chemical changes were detected by FTIR spectroscopy, where absorption bands assigned to carboxyl, carboxylate, carbonyl, and phenolic groups were observed. A SEM study demonstrated the erosive effect of HNO₃, detected by the presence of disintegration of the carbon grains, with the porous structure probably containing very large macropores. As a consequence of the oxidation process, elemental analysis showed high contents of O, H and N, and TG confirmed that the weight loss distribution in the thermogram becomes slower at higher temperatures. The removal of phenol decreased as a result of the formation of oxygen functionalities. Mono-nitrophenols were adsorbed in smaller amounts than phenol, and p-nitrophenol showed a relatively higher uptake than the other two mono-nitrophenols, whereas the uptake of Methylene Blue was improved. Removal of Pb²⁺ from aqueous non-buffered solution was considerably enhanced by chemical oxidation, which may be related to pore widening, increased cation-exchange capacity by oxygen groups, and the promoted hydrophilicity of the carbon surface.