Transesterification of canola oil as biodiesel over Na/Zr-SBA-15 catalysts: Effect of zirconium content

A series of mesoporous Zr-SBA-15-supported Na catalysts was prepared and applied to the heterogeneous catalysis of canola oil transesterification. The effects of Si/Zr ratio, reaction time, and percentage of Na loading on the conversion to fatty acid methyl esters (FAME) were studied. The dependence of the textural structure and chemical properties of Zr-SBA-15 supports on Zr content was investigated using small-angle X-ray diffraction, Brunauer–Emmett–Teller analysis, transmission electron microscopy (TEM), and Fourier transform infrared (FTIR) spectroscopy. The results obtained from FTIR and TEM indicate that the incorporation of Zr atoms into the SBA-15 structure facilitated the formation of Brönsted acid sites and decreased the particle size of Na species. Catalysts with a higher Zr content enhanced the FAME yield. The optimum conditions determined were as follows: reaction temperature of 70 °C, 15 wt.% Na, reaction time of 6 h, and 12% catalyst content (wt.% oil) with a methanol/oil molar ratio of 6:1. The optimum conditions resulted in a FAME yield of up to 99%.     

Manufacturing of zeolite based catalyst from zeolite tuft for biodiesel production from waste sunflower oil

In the present work, zeolite based catalyst was prepared from zeolite tuft by impregnation methods. The zeolite tuft was initially treated with hydrochloric acid (16%) and then several KOH/zeolite catalysts were prepared by impregnation in KOH solutions. Various solutions of KOH with different molarities (1–6 M) were used. Further modification for the catalyst was performed by a 2nd step impregnation treatment by heating and stirring the KOH/zeolite to 80 °C for 4 h. The zeolite tuft and the prepared catalysts were characterized by several analytical techniques in order to explore their physicochemical properties. These tests include: X-Ray Fluorescence (XRF), Scanning Electron Microscopy (SEM), Zero point of Charge (PHzpc), Fourier Transform Infrared (FT-IR), Energy-dispersive X-Ray analysis (EDX) and X-Ray Diffraction (XRD). The catalysts were then used for transesterification of waste sunflower vegetable oil in order to produce biodiesel. Among the different catalysts prepared, the 1–4M KOH/TZT catalyst provided the maximum biodiesel yield of 96.7% at 50 °C reaction temperature, methanol to oil molar ratio of 11.5:1, agitation speed of 800 rpm, 335 μm catalyst particle size and 2 h reaction time. The physicochemical properties of the produced biodiesel comply with the EN and ASTM standard specifications.     

Preparation, characterization and application of heterogeneous solid base catalyst for biodiesel production from soybean oil

A solid base catalyst was prepared by neodymium oxide loaded with potassium hydroxide and investigated for transesterification of soybean oil with methanol to biodiesel. After loading KOH of 30 wt.% on neodymium oxide followed by calcination at 600 °C, the catalyst gave the highest basicity and the best catalytic activity for this reaction. The obtained catalyst was characterized by means of X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), Scanning electron microscopy (SEM), Thermogravimetric analysis (TGA), N₂ adsorption-desorption measurements and the Hammett indicator method. The catalyst has longer lifetime and maintained sustained activity after being used for five times, and were noncorrosive and environmentally benign. The separate effects of the molar ratio of methanol to oil, reaction temperature, mass ratio of catalyst to oil and reaction time were investigated. The experimental results showed that a 14:1 M ratio of methanol to oil, addition of 6.0% catalyst, 60 °C reaction temperature and 1.5 h reaction time gave the best results and the biodiesel yield of 92.41% was achieved. The properties of obtained biodiesel are close to commercial diesel fuel and is rated as a realistic fuel as an alternative to diesel.     

Synthesis of fatty acid methyl esters via the methanolysis of palm oil over Ca3.5xZr0.5yAlxO3 mixed oxide catalyst

Novel mixed metal oxide catalyst Ca_3.5xZr_0.5yAl_xO₃ was synthesized through the coprecipitation of metal hydroxides. The textural, morphological, and surface properties of the synthesized catalysts were characterized via Brunauer–Emmett–Teller method, X-ray diffraction, scanning electron microscopy, Fourier transform infrared spectroscopy, and energy-dispersive X-ray spectroscopy. The catalytic performance of the as-synthesized catalyst series was evaluated during the transesterification of cooking palm oil with methanol to produce fatty acid methyl esters (FAME). The influence of different parameters, including the calcination temperature (300–700 °C), methanol to oil molar ratio (6:1–25:1), catalyst amount (0.5–6.5 wt%), reaction time (0.5–12 h) and temperature (70–180 °C), on the process was thoroughly investigated. The metal oxide composite catalyst with a Ca:Zr ratio of 7:1 showed good catalytic activity toward methyl esters. Over 87% of FAME content was obtained when the methanol to oil molar ratio was 12:1, reaction temperature 150 °C, reaction time 5 h and 2.5 wt% of catalyst loading. The catalyst could also be reused for over four cycles.     

Biodiesel synthesis from Hevea brasiliensis oil employing carbon supported heterogeneous catalyst: Optimization by Taguchi method

The present work illustrates the parametric effects on biodiesel production from Hevea brasiliensis oil (HBO) using flamboyant pods derived carbonaceous heterogeneous catalyst. Activated carbon (AC) was prepared maintaining 500 °C for 1 h and steam activated at optimised values of activation time 1.5 h and temperature 350 °C. Carbonaceous support was impregnated with KOH at different AC/KOH ratios. The transesterification process was optimized and significant parameters affecting the biodiesel yield was identified by Taguchi method considering four parameters viz. reaction time, reaction temperature, methanol to oil ratio and catalyst loading. The physicochemical properties of Hevea brasiliensis methyl ester (HBME) were examined experimentally at optimised condition and found to meet the global American standards for testing and materials (ASTM). The optimum condition observed to yield 89.81% of biodiesel were: reaction time 60 min, reaction temperature 55 °C, catalyst loading 3.5wt% and methanol to oil ratio 15:1. Contribution factor revealed that among four parameters considered, catalyst loading and methanol to oil ratio have more prominent effect on biodiesel yield. The cost for preparing carbonaceous catalyst support was estimated and observed to be fairly impressive. Thus, Hevea brasiliensis oil (HBO) could be considered as suitable feedstock and flamboyant pods derived carbon as effective catalyst for production of biodiesel.     

Production of biodiesel from castor oil using iron (II) doped zinc oxide nanocatalyst

The depletion of fossil fuels has caused the price of petroleum to rise remarkably and created need for alternative energy such as biodiesel. In the present study, the biodiesel was produced from castor oil using ferromagnetic zinc oxide nanocomposite as heterogeneous catalyst for transesterification reaction. Single phase of nanocatalyst were confirmed by X-Ray Diffraction analysis. The spherical shape of the aggregated nanocatalyst was observed in Scanning Electron Microscopy. Magnetic properties were analysed using vibrating sample magnetometer. Atomic Force Microscopic analysis revealed the larger surface area and roughness of nanocatalyst. The biodiesel yield of 91% (w/w) was obtained in 50 min at 55 °C with 14 wt % catalyst loading and 12:1 methanol/oil ratio and was confirmed by Gas chromatograph with Mass Spectrometer. The result showed that the iron (II) doped ZnO nanocatalyst is a promising catalyst for the production of biodiesel via heterogeneous catalytic transesterification under milder reaction conditions.     

A green route for biodiesel production from waste cooking oil over base heterogeneous catalyst

The present work describes the synthesis of porous BaSnO₃ by eco‐friendly sol‐gel method using albumin as a bio‐template agent, and its application as a solid base catalyst in biodiesel production from waste cooking oil. The physico‐chemical, textural, and morphological properties of the catalyst were evaluated by X‐ray diffraction (XRD), Brunauer‐Emmett‐Teller (BET), field emission scanning electron microscopy (FESEM), and temperature programmed desorption (TPD)–CO₂ techniques. The synthesized catalyst showed considerable stability, efficient catalytic activity, and negligible metal leaching. The satisfactory performance of the catalyst could be ascribed to the presence of basic sites of different strength on the surface of the catalyst. The catalyst produced maximum biodiesel yield of 96% at optimum reaction conditions of 90°C reaction temperature, methanol to oil molar ratio of 10:1, catalyst dosage of 6 wt%, and reaction time of 2 hours. Moreover, the catalyst showed substantial reusability up to five reaction cycles without any considerable decrease in transesterification activity.     

Comparison and effect of Cinder supported with Manganese and Lanthanum oxide for biodiesel production

In this study, comparison and effect of Cinder supported with Lanthanum and Manganese oxide as catalyst for transesterification of triglyceride to methyl ester is proposed. The reaction mechanism along with the effects of methanol to oil molar ratio, amount of catalyst to oil, reaction temperature were also discussed. Moreover reusability of catalyst, catalyst resistance toward Free Fatty Acid and water were also discussed. The results show that yield of biodiesel produced with Mn:La:Cinder catalyst was 99% at ≥150 °C in 6 h. Cinder supported with Mn shows conversion of triglycerides from soybean oil in reaction with methanol after 6 h was over 99% at 150 °C. For both catalyst 3wt% of catalyst based on oil, 24:1 methanol/oil molar ratio was reused for 7 times with regeneration. The catalysts displayed great resistance toward 2.5% water and 1% wt fatty acids.     

Calcium-based mixed oxide catalysts for methanolysis of Jatropha curcas oil to biodiesel

Calcium-based mixed oxides catalysts (CaMgO and CaZnO) have been investigated for the transesterification of Jatropha curcas oil (JCO) with methanol, in order to evaluate their potential as heterogeneous catalysts for biodiesel production. Both CaMgO and CaZnO catalysts were prepared by coprecipitation method of the corresponding mixed metal nitrate solution in the presence of a soluble carbonate salt at ∼ pH 8-9. The catalysts were characterized by X-ray diffraction (XRD), temperature programmed desorption of CO₂ (CO₂-TPD), scanning electron microscopy (SEM) and N₂ adsorption (BET). The conversion of JCO by CaMgO and CaZnO were studied and compared with calcium oxide (CaO), magnesium oxide (MgO) and zinc oxide (ZnO) catalysts. Both CaMgO and CaZnO catalysts showed high activity as CaO and were easily separated from the product. CaMgO was found more active than CaZnO in the transesterification of JCO with methanol. Under the suitable transesterification conditions at 338 K (catalyst amount = 4 wt. %, methanol/oil molar ratio = 15, reaction time = 6 h), the JCO conversion of more than 80% can be achieved over CaMgO and CaZnO catalysts. Even though CaO gave the highest activity, the conversion of JCO decreased significantly after reused for forth run whereas the conversion was only slightly lowered for CaMgO and CaZnO after sixth run.     

Synthesis of biodiesel from vegetable oil with methanol catalyzed by Li-doped magnesium oxide catalysts

The preparation of a Li-doped MgO for biodiesel synthesis has been investigated by optimizing the catalyst composition and calcination temperatures. The results show that the formation of strong base sites is particularly promoted by the addition of Li, thus resulting in an increase of the biodiesel synthesis. The catalyst with the Li/Mg molar ratio of 0.08 and calcination temperature of 823 K exhibits the best performance. The biodiesel conversion decreases with further increasing Li/Mg molar ratio above 0.08, which is most likely attributed to the separated lithium hydroxide formed by excess Li ions and a concomitant decrease of BET values. In addition, the effects of methanol/oil molar ratio, reaction time, catalyst amount, and catalyst stability were also investigated for the optimized Li-doped MgO. The metal leaching from the Li-doped MgO catalysts was detected, indicating more studies are needed to stabilize the catalysts for its application in the large-scale biodiesel production facilities.     

Optimization of conversion of waste rapeseed oil with high FFA to biodiesel using response surface methodology

In the present study, waste rapeseed oil with high free fatty acids (FFA) was used as feedstock for producing biodiesel. In the pretreatment step, FFA was reduced by distillation refining method. Then, biodiesel was produced by alkaline-catalyzed transesterification process, which was designed according to the 2⁴ full-factorial central composite design. The response surface methodology (RSM) was used to optimize the conditions for the maximum conversion to biodiesel and understand the significance and interaction of the factors affecting the biodiesel production. The results showed that catalyst concentration and reaction time were the limiting conditions and little variation in their value would alter the conversion. At the same time, there was a significant mutual interaction between catalyst concentration and reaction time.The biodiesel produced in the present experiment was analyzed by gas chromatography/mass spectrometry (GC/MS), which showed that it mainly contained six fatty acid methyl esters. In addition, the diesel indexes analysis showed that most of the fuel properties were in reasonable agreement with the 0# diesel standard of China (GB252-2000) and the biodiesel standard of America (ASTM D6751).     

Biodiesel production from waste cooking oil using heterogeneous catalysts and its operational characteristics on variable compression ratio CI engine

In the present work, the optimum biodiesel conversion from waste cooking oil to biodiesel through transesterification method was investigated. The base catalyzed transesterification under different reactant proportions such as the molar ratio of alcohol to oil and mass ratio of catalyst to oil was studied for optimum production of biodiesel. The optimum condition for base catalyzed transesterification of waste cooking oil was determined to be 12:1 and 5 wt% of zinc doped calcium oxide. The fuel properties of the produced biodiesel such as the calorific value, flash point and density were examined and compared to conventional diesel. The properties of produced biodiesel and their blend for different ratios (B20, B40, B60, B80 and B100) were comparable with properties of diesel oil and ASTM biodiesel standards. Tests have been conducted on CI engine which runs at a constant speed of 1500 rpm, injection pressure of 200 bar, compression ratio 15:1 and 17.5, and varying engine load. The performance parameters include brake thermal efficiency, brake specific energy consumption and emissions parameters such as Carbon monoxide (CO), Hydrocarbon (HC), Oxides of Nitrogen (NOx) and smoke opacity varying with engine load (BP). Diesel engine's thermal performance and emission parameters such as CO, HC, and NOx on different biodiesel blends demonstrate that biodiesel produced from waste cooking oil using heterogeneous catalyst was suitable to be used as diesel oil blends and had lesser emissions as compared to conventional diesel.     

Castor oil transesterification reaction: A kinetic study and optimization of parameters

In this paper, parameters affecting castor oil transesterification reaction were investigated. Applying four basic catalysts including NaOCH₃, NaOH, KOCH₃ and KOH the best one with maximum biodiesel yield was identified. Using Taguchi method consisting four parameters and three levels, the best experimental conditions were determined. Reaction temperature (25, 65 and 80 °C), mixing intensity (250, 400 and 600 rpm), alcohol/oil ratio (4:1, 6:1 and 8:1) and catalyst concentration (0.25, 0.35 and 0.5%) were selected as experimental parameters. It was concluded that reaction temperature and mixing intensity can be optimized. Using the optimum results, we proposed a kinetic model which resulted in establishing an equation for the beginning rate of transesterification reaction. Furthermore, applying ASTM D 976 correlation, minimum cetane number of produced biodiesel was determined as 37.1.     

Efficient preparation of biodiesel from rapeseed oil over modified CaO

In this study, the catalytic performance of commercial CaO modified by trimethylchlorosilane (TMCS) for transesterification of rapeseed oil and methanol to biodiesel production was investigated. It was found that the fatty acid methyl esters (FAME) yield of the modified CaO was greatly enhanced from 85.4% to 94.6%. The possible reason lies on promoting the absorption of grease to CaO surface. Good results of repeated experiments showed that the modified catalyst has the capacity of water resistance and can be reused for several runs without significant deactivation, which can be confirmed by the humidity test in the vapor-saturated atmosphere. Both the characterizations of the catalyst and the effects of various factors such as mass ratio of catalyst to oil, reaction temperature and molar ratio of methanol to oil were investigated.     

NaOH impregnated sepiolite based heterogeneous catalyst and its utilization for the production of biodiesel from canola oil

NaOH/sepiolite nanocomposite heterogenous base catalyst (NaOH/sep.) was prepared via impregnation process and tested in a three-neck flask equipped with thermometer and reflux condenser for the production of biodiesel from transesterification of canola oil in an excess amount of methanol. The ratio of NaOH and sepiolite was selected as 1:4. The influence of various operational parameters was examined such as methanol to oil molar ratio, catalyst dosage, and reaction temperature. Untreated sepiolite and NaOH loaded sepiolite were characterized by X-ray diffraction, Fourier transform infrared spectroscopy, Scanning electron microscopy and Energy dispersive spectroscopy analysis. Overall NaOH/sep. based biodiesel production yield was examined by the help of Gas chromatography-mass spectrometry analysis. The yield was calculated from the peak areas as 80.93% which is better than that of expensive catalysis system using studies.     

Tetramethylguanidine as an efficient catalyst for transesterification of waste frying oils

New catalysts and environmentally benign processes may lead to methyl ester production with improved properties at competitive costs. In this study, transesterification of waste frying oil to biodiesel using tetramethylguanidine as a strong base catalyst was conducted. The influence of catalyst concentration and of certain physicochemical properties of waste frying oil was investigated. Experiments were also performed on a semi-refined cottonseed oil for comparison purposes. Experimental results showed that methyl ester conversion was dependent on the type of oil, catalyst concentration and reaction time.     

Transesterification of jojoba oil,sunflower oil,neem oil,rocket seed oil and linseed oil by tin catalysts

The methanolysis of jojoba oil has been studied in the presence of tin powder, dibutyltin diacetate (C₄H₉)₂Sn(OOCCH₃)₂, dioctyltin diacetate (C₈H₁₇)₂Sn(OOCCH₃)₂, dibutyltin oxide (C₄H₉)₂SnO, dioctyltin oxide (C₈H₁₇)₂SnO, diphenyltin oxide (C₆H₅)₂SnO, dibutyltin chloride dihydroxide (C₄H₉)₂Sn(OH)₂Cl, butyltinhydroxide hydrate (C₄H₉)Sn(=O)OH.xH₂O, Ni nanoparticles and Pd nanoparticles act as catalysts. Among these, 1 weight % of dibutyltin diacetate shows the maximum conversion. Then, methanolysis of sunflower oil, neem oil, rocket seed oil and linseed oil into methyl esters studied in the presence of 1% dibutyltin diacetate as a catalyst and was compared their percentage conversions. The experimental yield for the conversion of jojoba oil, sunflower oil, neem oil, rocket seed oil and linseed oil into biodiesel was found to be 71%, 51%, 50.78%, 40.90% and 39.66%, respectively. The experimental yield of the conversion of jojoba oil into methyl esters was found to be increased up to 96% by increasing reaction time, without emulsion formation. The synthesis of jojoba seed oil biodiesel (JSOB), soybean oil biodiesel (SOB), neem oil biodiesel (NOB), rocket seed oil biodiesel (RSOB) and linseed oil biodiesel (LSOB) was confirmed by NMR (¹H & ¹³C) and FT-IR analyses of biodiesel.     

Effect of reaction parameters on the catalytic transesterification of cottonseed oil using silica sulfuric acid

Transesterification of refined cottonseed oil was studied in the presence of silica sulfuric acid as a new heterogeneous solid acid catalyst to overcome the drawbacks of homogeneous alkali and acid catalysts. The effect of various reaction parameters, such as oil to methanol ratio, reaction temperature, reaction time, and catalyst amount, was investigated. The highest methyl ester conversion was obtained at 373 K using 5% catalyst amount and 1:20 methanol ratio within 8 h. Silica sulfuric acid was found to be a promising catalyst for cleaner biodiesel production without tedious post treatments for the product purification.     

Opium poppy (Papaver somniferum L.) oil for preparation of biodiesel: Optimization of conditions

Opium poppy, Papaver somniferum L., is one of the ancient herbal medicines. In addition to this medical use of latex, opium that is extracted from the immature seed capsule, it is also used illegally for pleasure. It is being produced in great quantities in Turkey especially in Afyonkarahisar city. The seeds of opium poppy plant have high ratio oil content. The opium poppy seeds and oil of these seeds are purely used as an ingredient in production of bakery products. In this study, biodiesel evaluation of the opium poppy seeds that have a high oil ratio is aimed. Alkali catalyzed (NaOH) single-phase reaction was preferred to produce biodiesel from opium poppy oil. The parameters like catalyst concentration, methanol ratio, reaction temperature were optimized and biodiesel production was obtained with high yield in reaction time of 75 min. The methyl ester content in the opium poppy oil biodiesel was determined with Gas Chromatography–Frame Ionized Detector (GC–FID). In optimum conditions, methanol ratio and catalyst concentration was determined as 20 wt% and 0.5 wt%, respectively. The reaction temperature was optimized as 60 °C. Biodiesel was obtained from the opium poppy oil under optimum conditions. Some basic features of the produced methyl esters were determined.     

Optimization of biodiesel production from waste cooking oil using waste bone as a catalyst

This work determined the association between several parameters of biodiesel production from waste cooking oil (WCO) using waste bovine bone (WBB) as catalyst to achieve a high conversion to fatty acid methyl ester (%FAME). The effect of three independent variables was used as the optimum condition using response surface methodology (RSM) for maximizing the %FAME. The RSM analysis showed that the ratio of MeOH to oil (mol/mol), catalyst amount (%wt), and time of reaction have the maximum effects on the transform to FAME. Moreover, the coefficient of determination (R²) for regression equations was 99.19%. Probability value (P < 0.05) demonstrated a very good significance for the regression model. The optimal values of variables were MeOH/WCO ratio of 15.49:1 mol/mol, weight of catalyst as 6.42 wt%, and reaction time of 128.67 min. Under the optimum conditions, %FAME reached 97.59%. RSM was confirmed to sufficiently describe the range of the transesterification parameters studied and provide a statistically accurate estimate of the best transform to FAME using WBB as the catalyst.