Effect of liquid volume in the gas‐separator on the hydrodynamics of airlift reactors

Gas hold‐up and liquid circulation velocity measurements were made using a 167 dm³ external loop airlift reactor. The gas‐separator was of the open channel configuration. The reactor height was 2.5 m with riser and downcomer diameters of 0.19 m and 0.14 m respectively. The systems investigated were Newtonian air–water and air–glycerol with the superficial air velocity varying between 0.02 and 0.12 m s⁻¹. The ratio of the liquid volume in the gas‐separator to the liquid volume in the reactor (volume‐ratio) was varied from 0.0% to 37%, to find its minimum critical value for optimum operation of the airlift reactor. For the air–water system, discernible effects of the volume‐ratio on riser and, downcomer gas hold‐ups and liquid circulation velocity were observed at volume ratios ≤7%. Beyond this value, the volume‐ratio had no effect. For a viscous and foaming air–glycerol system the critical volume‐ratio was increased to 19%. New and simple correlations for predicting gas hold‐up in the riser, gas hold‐up in the downcomer, and liquid circulation velocity were developed with reasonable accuracy. © 1999 Society of Chemical Industry     

Influence of top‐section design and draft‐tube height on the performance of airlift bioreactors containing water‐in‐oil microemulsion

The mixing and mass transfer characteristics of draft‐tube airlift bioreactors (DTAB) for a water‐in‐kerosene microemulsion, as a cold model of petroleum biodesulfurization, were studied. Incomplete gas disengagement at the top‐section of the DTAB and hence high gas recirculation were obtained with the microemulsion system for all the top‐section configurations employed in the present study especially at the high airflow rates. The ratio (S) of the volumes of the riser and the downcomer to the top‐section together with the gas disengagement abilities of the gas separator were both found to affect the mixing performance of the DTAB employed for the microemulsion system. Increase in the draft‐tube height resulted in significant increase in the mixing time (t_m) and a slight increase in the overall volumetric oxygen transfer coefficient (k_La). Increase in the diameter of the top‐section and the height of the liquid above the draft‐tube led to a decrease in k_La, the latter effect being less prominent. New correlations were developed that predicted the mixing time and oxygen transfer coefficients obtained in the present work with reasonable accuracy. Copyright © 2004 Society of Chemical Industry     

Effect of a gas–liquid separator on the hydrodynamics and circulation flow regimes in internal‐loop airlift reactors

The role of the gas–liquid separator on hydrodynamic characteristics in an internal‐loop airlift reactor (ALR) was investigated. Both gas holdup and liquid velocity were measured in a 30 dm³ airlift reactor with two different head configurations: with and without an enlarged separator. A magnetic tracer method using a neutrally buoyant magnetic particle as flowfollower was used to measure the liquid velocity in all sections of the internal‐loop airlift reactor. Average liquid circulation velocities in the main parts of the ALR were compared for both reactor configurations. At low air flow rates the separator had no influence on gas holdup, circulation velocity and intensity of turbulence in the downcomer and separator. At higher superficial air velocities, however, the separator design had a decisive effect on the hydrodynamic parameters in the downcomer and the separator. On the other hand, the gas holdup in the riser was only slightly influenced by the separator configuration in the whole range of air flow. Circulation flow regimes, characterising the behaviour of bubbles in the downcomer, were identified and the effect of the separator on these regimes was assessed. © 2001 Society of Chemical Industry     

Effects of surfactants on hydrodynamics and mass transfer in a split‐cylinder airlift reactor

Effects of various concentrations (0–5 ppm) of anionic (sodium dodecyl sulfate, SDS) and non‐ionic (Tween‐80 and Triton X‐405) surfactants on gas hold‐up and gas–liquid mass transfer in a split‐cylinder airlift reactor are reported for air–water. Surfactants were found to strongly enhance gas hold‐up. Non‐ionic surfactants were more effective in enhancing gas hold‐up compared to the anionic surfactant SDS. An enhanced gas hold‐up and a visually reduced bubble size in the presence of surfactants implied an enhanced gas–liquid interfacial area for mass transfer. Nevertheless, the overall gas–liquid volumetric mass transfer coefficient was reduced in the presence of surfactants, suggesting that surfactants greatly reduced the true liquid film mass transfer coefficient and this reduction outweighed the interfacial area enhancing effect. Presence of surfactants did not substantially affect the induced liquid circulation rate in the airlift vessel.     

Progress in membrane gas–liquid reactors

Gas–liquid reactions are crucially important in chemical synthesis and industries. In recent years, membrane gas–liquid reactors have attracted great attentions due to their high selectivity, productivity and efficiency, and easy process control and scale‐up. Membrane gas–liquid reactors can be divided into three categories: dispersive membrane reactor, non‐dispersive membrane reactor and pore flowthrough reactor. The progress in membrane gas–liquid reactors, including features, applications, advantages and limits, is briefly reviewed. © 2012 Society of Chemical Industry     

Hydrodynamic considerations on optimal design of a three‐phase airlift bioreactor with high solids loading

The hydrodynamic study of a three‐phase airlift (TPAL) bioreactor with an enlarged gas–liquid dual separator was carried out. Different lengths and diameters of the draft tube were tested to show how the design of the separator zone affects the hydrodynamic performance of the TPAL reactor. Ca‐alginate beads with entrapped yeast biomass at different loadings (0, 7, 14 and 21% v/v) were used in order to mimic the solid phase of conventional high cell density systems, such as those with cells immobilized on carriers or flocculating cells. Important information on multiphase flow and distribution of gas and solid phases in the internal‐loop airlift reactor (ALR) with high solids loading was obtained, which can be used for suggesting optimal hydrodynamic conditions in a TPAL bioreactor with high solids loading. It is finally suggested that the ALR with a dual separator and a downcomer to riser cross‐sectional area ratio (A_D/A_R) ranging from 1.2 to 2.0 can be successfully applied to batch/continuous high cell density systems, where the uniform distribution of solid phase, its efficient separation of particles from the liquid phase, and an improved residence time of air bubbles inside the reactor are desirable. Copyright © 2003 Society of Chemical Industry     

Influence of impeller type on hydrodynamics and gas‐liquid mass‐transfer in stirred airlift bioreactor

The influence of impeller type in a mechanically stirred airlift bioreactor was analyzed in relation to the non‐Newtonian viscous fluids. The agitation was carried out through a marine impeller (axial impeller) and a paddle impeller (radial impeller) located along with the gas sparger in the region comprised by the riser. The bioreactor was sparged with air under different velocities (0.036–0.060 m s^?1). Carboxymethylcellulose 1.94% and xanthan 1.80% were used as a fluid model. The gas holdup and volumetric mass‐transfer coefficient increased in up to five and three times, respectively, when compared to a conventional airlift bioreactor; however, better results were obtained when the straight paddle impeller type was used. The results suggest that the studied bioreactor can be used successfully in viscous fluid, and it can be more efficient than conventional airlift bioreactors. The results obtained suggest the use of radial impellers. © 2015 American Institute of Chemical Engineers AIChE J, 61: 3159–3171, 2015     

Hydrodynamics and mass transfer of gas–liquid flow in a falling film microreactor

In this article, flow pattern of liquid film and flooding phenomena of a falling film microreactor (FFMR) were investigated using high‐speed CCD camera. Three flow regimes were identified as “corner rivulet flow,” “falling film flow with dry patches,” and “complete falling film flow” when liquid flow rate increased gradually. Besides liquid film flow in microchannels, a flooding presented as the flow of liquid along the side wall of gas chamber in FFMR was found at high liquid flow rate. Moreover, the flooding could be initiated at lower flow rate with the reduction of the depth of the gas chamber. CO₂ absorption was then investigated under the complete falling flow regime in FFMR, where the effects of liquid viscosity and surface tension on mass transfer were demonstrated. The experimental results indicate that k_L is in the range of 5.83 to 13.4 × 10^?5 m s^?1 and an empirical correlation was proposed to predict k_L in FFMR. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

Influence of geometry and solids concentration on the hydrodynamics and mass transfer of a rectangular airlift reactor for marine sediment and soil bioremediation

Hydrodynamics and mass transfer characteristics of a three-phase airlift reactor were studied in a rectangular split-vessel reactor and using an air-seawater-marine sediment system. Experiments were conducted over a range of downcomer to riser cross-sectional area ratios (A_D/A_R = 0.65 to 1.0) for two-phase systems and for five sediment concentrations (5 to 25% w/v) using marine sediments. The influence of higher sediment concentrations (30 to 50% w/v) was examined for A_D/A_R = 1. The presence of fine sediment particles in the system had little effect on hydrodynamic and mass transfer parameters compared to the two-phase systems up to 25% loading, decreasing at higher loadings. The airlift reactor was found to meet the dissolved oxygen demand needed for a contaminated sediment treatment process. Axial distribution of the particles was uniform along the riser and the downcomer. Correlations were developed that described the hydrodynamic and mass transfer behaviour for all experimental conditions examined.     

Circulation liquid velocity,gas holdup and volumetric oxygen transfer coefficient in external-loop airlift reactors

The effects of the horizontal connection length (0.1 ± L_e ± 0.5 m), the cross-sectional area ratio of downcomer-to-riser (0.11 ± A_d/A_r± 0.53), and the superficial gas velocity on gas phase holdups in the riser and downcomer were studied. The circulation liquid velocity, the mixing performance and the volumetric mass transfer coefficient in the external-loop airlift reactors were also measured. The horizontal connection length and A_d/A_r were major parameters which strongly affected the performance of external-loop airlift reactors. Useful correlations in the external-loop airlift reactors were obtained for gas holdups, the volumetric mass transfer coefficient, the circulation liquid velocity, and the mixing time.     

Bubble shape,gas flow and gas–liquid mass transfer in pulp fibre suspensions

Gas–liquid mass transfer in pulp fibre suspensions in a batch‐operated bubble column is explained by observations of bubble size and shape made in a 2D column. Two pulp fibre suspensions (hardwood and softwood kraft) were studied over a range of suspension mass concentrations and gas flow rates. For a given gas flow rate, bubble size was found to increase as suspension concentration increased, moving from smaller spherical/elliptical bubbles to larger spherical‐capped/dimpled‐elliptical bubbles. At relatively low mass concentrations (C_m = 2–3% for the softwood and C_m ? 7% for the hardwood pulp) distinct bubbles were no longer observed in the suspension. Instead, a network of channels formed through which gas flowed. In the bubble column, the volumetric gas–liquid mass transfer rate, k_La, decreased with increasing suspension concentration. From the 2D studies, this occurred as bubble size and rise velocity increased, which would decrease overall bubble surface area and gas holdup in the column. A minimum in k_La occurred between C_m = 2% and 4% which depended on pulp type and was reached near the mass concentration where the flow channels first formed.     

Gas–liquid mass transfer in a new three-phase stirred airlift reactor

The gas–liquid mass transfer performances of a novel three-phase reactor involving both airlift and mechanical stirring have been tested using aqueous solutions of glucose. Stirring in addition to classical airlift leads to an importance increase of k_La. The absolute increase depends mainly on the stirrer speed are not on the gas velocity. A slight effect of the solid loading with a maximum at about 2% (w/v) was observed. Two correlations that show the influence of physical parameters are proposed for both water and glucose solutions. © 1998 SCI     

Treatment of the refinery wastewater in a gas–liquid–solid three‐phase flow airlift loop bioreactor

Aerobic treatment of refinery wastewater was carried out in a 200 dm³ gas–liquid–solid three‐phase flow airlift loop bioreactor, in which a biological membrane replaced the activated sludge. The influences of temperature, pH, gas–liquid ratio and hydraulic residence time on the reductions in chemical oxygen demand (COD) and NH₄‐N were investigated and discussed. The optimum operation conditions were obtained as temperature of 25–35 °C, pH value of 7.0–8.0, gas–liquid ratio of 50 and hydraulic residence time of 4 h. The radial and axial positions had little influence on the local profiles of COD and NH₄‐N. Under the optimum operating conditions, the effluent COD and NH₄‐N were less than 100 mg dm^?3 and 15 mg dm^?3 respectively for more than 40 days, satisfying the national primary discharge standard of China (GB 8978‐1996). Copyright © 2005 Society of Chemical Industry     

内循环气升式生物流化床水力学与传质特性研究

通过测定内循环气升式生物流化床的停留时间分布与溶解氧浓度，分析流化床内有效工作体积与氧传质系数的变化，以此研究其水力学与传质特性。结果表明，随着载体含量和气流量的增大，流化床内有效工作体积明显减小；氧传质系数则随着载体含量的增加先增后减，随着气流量和液流量的增大而增大。在本实验范围内，得出最适宜操作参数为载体含量为6％左右、气流量为180～240L／h之间、液流量为90L／h。     

Gas holdup,bubble size distribution,and mass transfer in an airlift reactor with ceramic membrane and perforated plate distributor

The airlift reactor is one of the most commonly used gas–liquid two-phase reactors in chemical and biological processes. The objective of this study is to generate different-sized bubbles in an internal loop airlift reactor and characterize the behaviours of the bubbly flows. The bubble size, gas holdup, liquid circulation velocity, and the volumetric mass transfer coefficient of gas–liquid two-phase co-current flow in an internal loop airlift reactor equipped with a ceramic membrane module (CMM) and a perforated-plate distributor (PPD) are measured. Experimental results show that CMM can generate small bubbles with Sauter mean diameter d₃₂ less than 2.5 mm. As the liquid inlet velocity increases, the bubble size decreases and the gas holdup increases. In contrast, PPD can generate large bubbles with 4 mm < d₃₂ < 10 mm. The bubble size and liquid circulation velocity increase as the superficial gas velocity increases. Multiscale bubbles with 0.5 mm < d₃₂ < 10 mm can be generated by the CMM and PPD together. The volumetric mass transfer coefficient k_La of the multiscale bubbles is 0.033–0.062 s⁻¹, while that of small bubbles is 0.011–0.057 s⁻¹. Under the same flow rate of oxygen, the k_La of the multiscale bubbles increases by up to 160% in comparison to that of the small bubbles. Finally, empirical correlations for k_La are obtained.     

Gas–liquid interfacial area in the oxygen absorption to oil‐in‐water emulsions in an airlift reactor

The present work includes an exhaustive study about gas–liquid interfacial area between gas phase and liquid heterogeneous medium generated in an airlift bioreactor. The system studied is composed by water, methyl ricinoleate (MR), and Tween‐80, since it is the base of the medium used for the production of γ‐decalactone, a peach‐like aroma compound of industrial interest that can be produced biotechnologically through the biotransformation of ricinoleic acid, by the yeast Yarrowia lipolytica. Experimental results allow describing the hydrodynamic behaviour of the gas phase into the biphasic medium.     

A multi‐scale theoretical model for gas–Liquid interface mass transfer based on the wide spectrum eddy contact concept

On the basis of the wide spectrum eddy contact concept and the isotropic turbulence theory, a multi‐scale theoretical model for the prediction of liquid‐side mass transfer coefficient in gas–liquid system was developed. The model was derived from an unsteady‐state convection and diffusion equation and considered the contributions of eddies with different sizes to the overall mass transfer coefficient. The proper contact time distribution at the surface is need to be determined to obtain satisfactory results with this model. Moreover, a simplified model was also proposed based on the assumption of steady‐state mass transfer mechanism for single eddy. The results predicted by this model showed a very good agreement with the available experimental data in a comparatively wide range of turbulence intensities. © 2010 American Institute of Chemical Engineers AIChE J, 2011     

Preparation of sorbitol from D‐glucose hydrogenation in gas–liquid–solid three‐phase flow airlift loop reactor

A new process for D ‐glucose hydrogenation in 50 wt% aqueous solution, into sorbitol in a 1.5 m³ gas–liquid–solid three‐phase flow airlift loop reactor (ALR) over Raney Nickel catalysts has been developed. Five main factors affecting the reaction time and molar yield to sorbitol, including reaction temperature (T_R), reaction pressure (P_R), pH, hydrogen gas flowrate (Q_g) and content of active hydrogen, were investigated and optimized. The average reaction time and molar yield were 70 min and 98.6% under the optimum operating conditions, respectively. The efficiencies of preparation of sorbitol between the gas–liquid–solid three‐phase flow ALR and stirred tank reactor (STR) under the same operating conditions were compared. Copyright © 2004 Society of Chemical Industry