Evaluation of control strategies for different smart window combinations using computer simulations

Several studies have shown that the use of switchable windows could lower the energy consumption of buildings. Since the main function of windows is to provide daylight and visual contact with the external world, high visible transmittance is needed. From an energy perspective it is always best to have the windows in their low-transparent state whenever there are cooling needs, but this is generally not preferable from a daylight and visual contact point of view. Therefore a control system, which can be based on user presence, is needed in connection with switchable windows. In this study the heating and cooling needs of the building, using different control mechanisms were evaluated. This was done for different locations and for different combinations of switchable windows, using electrochromic glazing in combination with either low-e or solar control glazing. Four control mechanisms were investigated; one that only optimizes the window to lower the need for heating and cooling, one that assumes that the office is in use during the daytime, one based on user presence and one limiting the perpendicular component of the incident solar irradiation to avoid glare and too strong daylight. The control mechanisms were compared using computer simulations. A simplified approach based on the balance temperature concept was used instead of performing complete building simulations. The results show that an occupancy-based control system is clearly beneficial and also that the best way to combine the panes in the switchable window differs depending on the balance temperature of the building and on the climate. It is also shown that it can be beneficial to have different window combinations for different orientations.     

The effect of glass coating emittance and frame rebate on heat transfer through vacuum and electrochromic vacuum glazed windows

The thermal performance of an electrochromic vacuum glazing and a vacuum glazing with a range of low-emittance coatings and frame rebate depths were simulated for insolations between 0 and 1000 W m⁻² using a three-dimensional finite volume model. The vacuum glazing simulated comprised two 0.4 m×0.4 m glass panes separated by a 0.12 mm wide evacuated space supported by a 0.32 mm diameter pillar array spaced at 25 mm. The two glass sheets were sealed contiguously by a 6 mm wide metal edge seal and had either one or two low-emittance coatings. For the electrochromic vacuum glazing, a third glass pane on which an electrochromic layer was deposited was assumed to be sealed to an evacuated glass unit, to enable control of visible light transmittance and solar gain and thus improve occupant thermal comfort. It is shown that for both vacuum glazing and electrochromic vacuum glazings, when the coating emittance value is very low (close to 0.02), the use of two low-emittance coatings only gives limited improvement in glazing performance. The use of a single currently expensive low-emittance coating in both systems provided acceptable performance. Deeper frame rebate depths gave significant improvements in thermal performance for both glazing systems.     

Angle-resolved optical characterisation of an electrochromic device

An electrochromic prototype with WO₃ and NiO as electrochromic layers was analysed in an absolute spectrophotometer. The electrochromic glazing was measured in combination with a clear float glass and a low-e glass in order to simulate a ‘real’ window. Similar measurements were performed on a commercial electrochromic product, i.e., a Gentex Night Vision Safety™ (NVS^®) mirror from Gentex Corporation, and the results were compared. The spectral transmittance was measured, in bleached and coloured state, over the solar wavelength range at the angles of incidence, φ=0, 40, 60 and 70°. The direct solar transmittance, T_sol, the visual transmittance, T_vis, and the angular dependence for these parameters were calculated.     

Thermal performance analysis of an electrochromic vacuum glazing with low emittance coatings

Thermal performance of an electrochromic (EC) vacuum glazing (VG) was modelled under ASTM standard winter conditions. The EC VG comprised three 0.5 m by 0.5 m glass panes with a 0.12 mm wide evacuated space between two 4 mm thick panes sealed contiguously by a 6 mm wide indium based edge seal with either one or two low-emittance (low-e) coatings supported by a 0.32 mm diameter square pillar grid spaced at 25 mm. The third glass pane on which the 0.1 mm thick EC layer was deposited was sealed to the evacuated glass unit. The whole unit was rebated by 10 mm within a solid wood frame. The low-e coating absorbed 10% of solar energy incident on it. With the EC VG installed with the EC component facing the outdoor environment, for an incident solar radiation of 300 W m⁻², simulations demonstrated that when the EC layer is opaque for winter conditions, the temperature of the inside glass pane is higher than the indoor air temperature, due to solar radiation absorbed by the low-e coatings and the EC layer, the EC VG is a heat source with heat transferred from the glazing to the interior environment. When the emittance was lower to 0.02, the outdoor and indoor glass pane temperatures of the glazing with single and two low-e coatings are very close to each other. For an insolation of 1000 W m⁻², the outdoor glass pane temperature exceeds the indoor glass pane temperature, consequentially the outdoor glass pane transfers heat to the indoor glass pane.     

Switchable glazing with a large dynamic range in total solar energy transmittance (TSET)

Modern, energy-saving buildings incorporate large areas of highly insulating glazing. The resulting solar gains lead to major savings in heating energy during winter, but protection against overheating in summer is also needed. Usually this problem is solved by using mechanical shading devices, with the disadvantages of high cost and low durability.The work on switchable glazing at Fraunhofer Institute for Solar Energy Systems, in cooperation with industrial partners, aims to present new and viable alternatives. Two types of switching layers, which are quite different in their structure and function, but are similar in having a large dynamic range in TSET, are being investigated—gasochromic and thermotropic.Gasochromic windows are actively switched between a clear and a coloured (but image-preserving) state by alternately introducing strongly diluted O₂ and H₂ gases. In contrast to classic electrochromic configurations, only one tungsten oxide film with a very thin catalyst coating is needed. At present, prototype windows with an area of 1.1×0.6 m² are being produced by sputtering. Careful adjustment of the layer structure, the gas concentration and its flow velocity is needed to obtain the desired switching rate. Homogeneous colouring of the whole area within seconds has been achieved. In addition to information on the colouring kinetics, the paper also discusses system aspects of these windows.Thermotropic layers switch reversibly and automatically, from a clear state with high transmittance to a milky white state with high diffuse reflectance, when their temperature rises. Depending on the composition of the material, the switching temperature can be chosen in the range needed. The measured optical properties of glass laminates with a thermotropic layer are presented. These are combined with the measured values for further panes to calculate the characteristic data for thermotropic insulated glazing units. The results are compared with those measured on a 1.1×1.65 m² prototype window. Stability results are also included.The effect of the two different types of switchable glazing on building energy savings is explored for a residential building model, using the TRNSYS building energy simulation program.     

Electrochromic interference filters fabricated from dense and porous tungsten oxide films

Smart windows offer an opportunity to reduce energy consumption. However, the use of multiple optical elements, such as low emittance coatings and electrochromic devices, is detrimental to the luminous transmittance of these high performance windows. Although the addition of antireflective coatings has helped to reduce this problem, some elements, such as high index of refraction materials still give rise to loss of light. We show that replacing the single WO₃ active coating, the main component of an electrochromic device, by an appropriately designed electrochromic interference filter can significantly increase the transmittance. This active filter is based on a stack of dense and porous WO₃ layers. We first study the effect of porosity on the physical and electrochromic properties of WO₃ prepared by radio frequency magnetron sputtering. We demonstrate that the overlying dense coating does not inhibit the coloration of the underlying porous coating. The best performing films are combined into a 27 layer quarter-wave interference filter which is shown to cycle between bleached and colored states, while providing attractive transmission. Finally, we discuss various filter designs which can increase the transmission of an electrochromic device in its bleached state, as well as the potential use of active filters for optical security devices possessing two levels of authentication.     

Properties, performance and current status of the laminated electrochromic glass of Gesimat

In the last 10 years Gesimat has developed a large-area electrochromic glazing with an advanced polymer electrolyte and tungsten oxide and Prussian Blue as complementary electrochromic layers. This electrochromic glass has a switching range between 75% and 8% visible transmittance and between 56% and 6% solar transmittance. The polymer electrolyte is based on polyvinyl butyral (PVB), a polymer in use as an interlayer for laminated safety glass since more than 60 years. The electrochromic films are deposited by a new large-area electrodeposition process. For lamination the standard methods of laminated safety glass production can be used.     

Glazing with very high solar transmittance

Different attempts have been made to produce anti-reflection (AR) layers for solar applications. The most promising solutions are based on the principle of mixing bulk material with air on a subwavelength scale in order to obtain the very low effective refractive indices suitable as AR coatings for glazing. Possibilities for achieving this are given by porous media and subwavelength surface-relief gratings. Subwavelength grating structures, which were embossed in organically modified sol-gel materials or acrylic materials, and porous sol-gel coatings were investigated and compared theoretically and experimentally by the Fraunhofer Institutes. It is shown, theoretically and experimentally, that an increase of solar transmittance of ≈3% per glass surface can be achieved with a porous sol-gel coating.     

Daylighting performance of an electrochromic window in a small scale test-cell

In this paper, the results of an experimental investigation aimed at assessing the performance of electrochromic (EC) windows with respect to daylighting control in buildings are presented. The research is performed under real weather conditions by a small scale test-cell equipped with a small area double glazing unit (DGU) where one pane consists of an EC device with visible transmittance τ_v ranging from 6.2 to 68.1% and the other of an ordinary clear float glass (τ_v ≈90%). Experimental tests are carried out as a function of time, weather conditions, test-cell orientation and switching strategies. These data are integrated with spectrophotometric measurements. Results show that the angle selectivity of the glazing combined with its active switching effect allows a wide range of selectable transmission states to suit the latitude and orientation of a building in relation to the local climatic conditions. For south facing windows and under the involved climatic conditions EC glazing driven by a dynamic control strategy can be very effective in reducing discomfort glare caused by high window brightness. Glare reduction can be realized contemporarily maintaining the work plane illuminance to adequate level for computer based office tasks so without compromising much of the available daylight. Furthermore, since EC glazing is never switched to heavily darkened states (τ_v >20%), colour rendering of inside objects should be always acceptable, although internal illuminance level could be slightly lower than to what users prefer in relation to the correlated colour temperature of the incoming light. These results change when considering west orientation for which high-luminance direct sunlight patches are registered on the work-plane even for EC glazing switched to its lowest transmitting state letting suppose that EC windows cannot provide full control of uncomfortable direct sunlight effects without integration of additional shading devices.     

Triple vacuum glazing: Heat transfer and basic mechanical design constraints

Given the major role played by windows with regard to energy losses from buildings in cold climates, low thermal transmittance is an indispensable property of glazing in low-energy buildings. Evacuation offers the only means of achieving negligible gaseous conduction in glazing cavities. Application of low-emittance coatings to glass sheet surfaces inside the cavity reduces the radiative heat transfer. The feasibility of double vacuum glazing using arrays of support pillars between the glass sheets has been shown by other authors. This type of glazing is commercially manufactured today. Based on these achievements, our study set out to investigate heat transfer in triple vacuum glazing by means of (i) an analytical thermal network model and (ii) a numerical finite difference model. The study focused on the impact of the following parameters on thermal transmittance: emittances of glass sheet surfaces inside the cavity, support pillar radius, support pillar separation and thermal conductivity of support pillar material. The design procedure for triple vacuum glazing taking into account not only thermal but also mechanical stresses due to atmospheric pressure, i.e., to enable identification of favourable parameter sets, is presented. Our findings suggest that use of the triple vacuum glazing concept can significantly reduce the thermal transmittances achieved by the best insulation glazing units currently on the market. E.g., a centre-of-glazing thermal transmittance of less than 0.2 W m⁻² K⁻¹ is achievable using stainless steel support pillars, 6 mm/4 mm/6 mm sheets of untempered soda-lime glass and four low-emittance coatings (ε = 0.03).     

Self-adjusting smart windows based on polymer-dispersed liquid crystals

The control of sunlight can be achieved either by electrochromic or polymer-dispersed liquid crystal (PDLC) smart windows. We have recently shown that it is possible to homeotropically align fluid mixtures of low molecular mass liquid crystal with a negative dielectric anisotropy, and a liquid crystalline monomer, in order to obtain electrically switchable chromogenic devices. They are new materials useful for external glazing. In fact, they are not affected by the classical drawbacks of PDLCs. In this paper we present a new self-switchable glazing technology based on the light-controlled transmittance in a PDLC device. The self-adjusting chromogenic material, which we obtain, is able to self-increase its scattering as a function of the impinging light intensity. The relationship between the electro-optical response and the physical-chemical properties of the components has been also investigated.     

Smart switchable glazing for solar energy and daylight control

The exciting field of chromogenic materials for smart windows and other large-area applications is discussed. A selection of switchable glazing devices that change color electrically are detailed. The types of devices covered are the electrochromic which change color electrically, covering electrochromic, dispersed liquid crystal and dispersed particle glazing that switch under an applied electric field. Device structures and switching characteristics are compared. The status of prototype and commercial devices from commercial and university labs through out the world are covered. A discussion of the future of this technology is made including areas of necessary development for the realization of large area glazing in excess of 1m².     

Thermochromic glazing of windows with better luminous solar transmittance

Anti-reflection coating on a thermochromic glazing VO₂ film has been studied by RF sputtering technique and it is proposed as a possible solution to enhance luminous solar transmittance of the glazing film. SiO₂ anti-reflection coating raised the luminous transmittance of the thermochromic film significantly both at low and high temperatures. In addition, it was found that thermochromism was maintained in the AR coated thermochromic film. More importantly, the thermochromism of VO₂ film showed greater distinctiveness after application of AR coating, while the transition temperature of the thermochromism, 70°C was not affected by the AR coating.     

Progress in solar energy materials: Examples of work at Uppsala University

The radiation prevailing in our natural surroundings is used to introduce the desired properties of solar energy materials for various heating and cooling applications. Some recent data are reported for sol-gelproduced antireflection coatings, solar absorber surfaces made by an industrial process involving high-rate sputter deposition and roll coating, electrochromic smart windows capable of attaining especially high luminous transmittance, and high-performance angular selective window coatings.     

Numerical evaluation of the mixed convective heat transfer in a double-pane window integrated with see-through a-Si PV cells with low-e coatings

This study presents a two-dimensional numerical analysis for thermal control strategies on potential energy savings in a double-pane window integrated with see-through a-Si photovoltaic (PV) cells with low-emittance (low-e) coatings. Both heat transmission through the air gap by combined convection and radiation, and air flow patterns within the cavity of the window were considered. The convection-conducting mechanisms in the cavity of the double-pane window have been closely investigated in this paper. Based on numerical predictions, the effect of Rayleigh number on airflow patterns was investigated for low Rayleigh numbers in the range of 10³ ? Ra ? 10⁵. The effect of the low-e coatings on the glazing U-value was also explored in this paper. It was found that a large quantity of heat transfer by radiation could be reduced. This novel glazing system could help engineers’ design in more advanced window systems with building-integrated photovoltaic (BIPV) applications in modern buildings.     

Lighting and energy performance of solar film coating in air-conditioned cellular offices

In subtropical Hong Kong, the principal objectives of fenestration design include eliminating direct sunlight and decreasing cooling loads. To avoid the problems of glare, excessive brightness and thermal discomfort, occupants may block the windows with internal shading devices, resulting in poor daylighting performance and very small amount of electric lighting energy savings. Recently, the advances in thin film coatings for window glass products provide a means of substantially reducing heat gain without proportionally reducing daylight transmittance. It has been suggested that film coatings together with photoelectric lighting control systems could minimise the electric lighting and cooling requirements without causing undue visual and thermal discomfort to the occupants. This paper presents field measurements on solar control film coatings in fully air-conditioned offices in Hong Kong. Solar heat gains, indoor illuminance levels and the electricity consumption by the fluorescent luminaires were systematically recorded and analysed. Measurements were made for two cellular offices, one with solar control film coating on the window glass and the other without. The findings showed that the solar film coating could cut down energy expenditures for air-conditioned buildings, especially for spaces with large glazing areas subject to substantial amount of direct sunlight. Results are presented and the design implications discussed.     

Manufacture and cost of vacuum glazing

The vacuum glazing project at the University of Sydney has progressed to the point where the main features of the vacuum glazing design are determined well. Over 500 glazings with areas up to one square meter have been formed. The stresses to which these glazings are or may be exposed have been studied extensively. The durability of the glazing structure and the internal vacuum has been demonstrated. Vacuum glazing of the type designed and formed at the University of Sydney has a center-of-glazing thermal conductance as low as 0.85 and 1.2 Wm⁻²K⁻¹, for glazings with two and one internal low emittance coatings, respectively. A method for the manufacture of the vacuum glazing is outlined from which the cost to manufacture the glazing can be estimated. A cost at the factory of about $40 ± 7 m⁻² for vacuum glazing using two sheets of low-e glass and about $32 ± 6 m⁻² for glazing using one sheet of low-e glass is obtained, when production volume is approx. 10⁵ m²yr⁻¹ and is partially automated. This is about 25% higher than the estimated manufacturing cost of the high thermal resistance, argon filled, double glazing utilizing low-e glass, which are currently in production and being sold in the United States, Europe and Japan. These glazings typically have center-of-glazing thermal conductances of about 1.1 Wm⁻²K⁻¹ or more.     

Application issues for large-area electrochromic windows in commercial buildings

Projections of performance from small-area devices to large-area windows and enterprise marketing have created high expectations for electrochromic glazings. As a result, this paper seeks to precipitate an objective dialog between material scientists and building-application scientists to determine whether actual large-area electrochromic devices will result in significant performance benefits and what material improvements are needed, if any, to make electrochromics more practical for commercial building applications.Few in situ tests have been conducted with large-area electrochromic windows applied in buildings. This study presents monitored results from a full-scale field test of large-area electrochromic windows to illustrate how this technology will perform in commercial buildings. The visible transmittance (T_v) of the installed electrochromic ranged from 0.11 to 0.38. The data are limited to the winter period for a south-east-facing window. The effect of actual device performance on lighting energy use, direct sun control, discomfort glare, and interior illumination is discussed. No mechanical system loads were monitored. These data demonstrate the use of electrochromics in a moderate climate and focus on the most restrictive visual task: computer use in offices.Through this small demonstration, we were able to determine that electrochromic windows can indeed provide unmitigated transparent views and a level of dynamic illumination control never before seen in architectural glazing materials. Daily lighting energy use was 6–24% less compared to the 11%-glazing, with improved interior brightness levels. Daily lighting energy use was 3% less to 13% more compared to the 38%-glazing, with improved window brightness control. The electrochromic window may not be able to fulfill both energy-efficiency and visual comfort objectives when low winter direct sun is present, particularly for computer tasks using cathode-ray tube (CRT) displays. However, window and architectural design as well as electrochromic control options are suggested as methods to broaden the applicability of electrochromics for commercial buildings. Without further modification, its applicability is expected to be limited during cold winter periods due to its slow switching speed.     

Electrochromic windows

Electrochromic windows can be described as devices based on electrochromic materials that work as reversible switching optical shutters, different device concepts and their electrochemical principles will be described.The relevance of electrochromic windows to low energy architecture will be discussed. A detailed analysis about the general requirements and the specific performances of electrochromic glazing for architectural applications will be introduced. The challenging issues of the present electrochromic technology approaching architectural glazing will be identified from the technological point of view and from the applications perspective.Emerging electrochromic glazing designs will be critically examined. A final discussion will be introduced about the different technical and marketing problems that slow down the time to market of electrochromic windows.     

Highly insulating aerogel glazing for solar energy usage

Granular silica aerogels have been integrated into highly-insulating translucent glazing. This work was performed within the large R&D project ISOTEG pursued by the ZAE Bayern. To avoid settlement of the granules, which often occurred in earlier glazing concepts and even caused destruction of the glazing, the granules were sandwiched between a double skin sheet made of PMMA. The sheet was mounted between two low-e coated glass panes. To optimize the thermal insulation, krypton was used as filling gas. This construction allows to achieve heat transfer coefficients of less than 0.4 W/(m² K). Optimized granular layers provide high solar transmittance of 65% for a thickness of 20 mm. Thus a total solar energy transmittance of 35% for the whole glazing unit is achieved. The glazing has a thickness of less than 50 mm. Such aerogel glazings can be integrated into solar wall systems or used as lightscattering daylighting elements with vanishing energy losses over the heating period even for north facade integration. Optical and thermal properties of the developed granular aerogels as well as the thermal properties of the whole glazing unit are reported.