Electrical and mechanical behavior of carbon black–filled poly(vinyl acetate) latex–based composites

The electrical and mechanical behaviors of carbon black‐filled. Poly(vinyl acetate) latex‐based polymer composites were examined. These composites were found to exhibit percolation thresholds in electrical conductivity near 2 vol% carbon black due to their segregated microstructures. Storage modulus and ultimate tensile strength (UTS) both exhibited discontinuities at 10 vol% carbon black, corresponding to a critical pigment volume concentration. Drying composites at 60°C rather than room temperature produced a higher percolation threshold and better mechanical properties at carbon black loadings above 10 vol% carbon black. A figure of merit was proposed to assess the balance of electrical conductivity, storage modulus and UTS. The figure of merit exhibited a peak value at 10 vol% for composites dried at room temperature and was shifted to higher carbon black concentrations when composites were dried at 60°C.     

Electromechanical behavior of hybrid carbon/glass fiber composites with tension and bending

To understand the smart (i.e., good memory) characteristics of hybrid composites of carbon fibers (CFs) and glass fibers (GFs) with epoxy resin as a matrix, the changes in the electrical resistance of composites with tension and on bending were investigated. The electrical resistance behavior of composites under tension changed with the composition of the CF/GF, as well as with the applied strain. The fractional electrical resistance increased slowly with increasing strain within a relatively low strain region. However, with further loading it increased stepwise with the strain according to the fracture of the CF layers. The strain sensitivity of the samples increased with increasing CF weight percentage, and the samples incorporating more than 40 wt % CF showed a strain sensitivity higher than 1.54 for a single CF. The changes in the fractional electrical resistance with bending were not so dominant as those with tension. This difference was attributed to the action of two cancelling effects, which are the increasing and decreasing fractional electrical resistance due to tension and compression with bending, respectively. On recovery from a large applied bending, the fractional electrical resistance decreased slowly with unloading because of the increase of contacts between the fibers that resulted from the reorganization of ruptured CFs during the recovery. Even the composites incorporating a relatively small CF content showed an irreversible electrical resistance with both tension and bending. However, the strain sensitivity being larger with tension than with bending is ascribed to the difference in their mechanical behaviors. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2447–2453, 2002     

Relationship between electrical resistance and strain of carbon fibers upon loading

The changes in electrical resistance of carbon fibers during a tensile elongation were investigated to understand the electromechanical mechanism in carbon fibers. The fractional electrical resistance of carbon fibers initially increased slightly with increasing elongation, however, increased abruptly beyond a certain strain where the rupture of fibers began to increase. Contribution to this change in electrical resistance was analyzed in terms of dimensional change of fibers, number of ruptured fibers, and degree of fiber contacts. The effect of the number of ruptured fibers was the most dominant, whereas the effect of the dimensional change of carbon fibers due to elongation was relatively small. The degree of contacts between fibers affected the change in electrical resistance dominantly at the large elongation. The residual electrical resistance appeared upon removal of the applied strain and increased with increasing elongation, regardless of the static and dynamic loading. Consequently, the smart characteristics of carbon fibers due to the existence of the residual electrical resistance are primarily ascribed to the number of ruptured fibers and contacts between fibers. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2082–2087, 2000     

Effect of short carbon fiber content on the mechanical properties of TiB2-based composites prepared by spark plasma sintering

In this study, TiB₂-30 vol% SiC composites containing 0, 5, 10, and 15 vol% short carbon fibers (C_f) were produced by spark plasma sintering (SPS). The effect of carbon fiber content on microstructure, density, and mechanical properties (micro-hardness and flexural strength) of the fabricated composites was studied. Scanning electron microscopy (SEM) results indicated that the fibers were uniformly dispersed in the TiB₂–SiC matrix using wet ball milling before SPS process. Fully dense TiB₂–SiC–C_f composites were achieved by SPS process at 1900°C for 10 min under 30 MPa. With the addition of fibers, the relative density of the composites did not change considerably. Mechanical tests revealed that microhardness was reduced about 19% by the incorporation of carbon fibers, whereas the flexural strength improved significantly. However, the flexural strength diminished by adding carbon fibers above to critical value (5 vol%) due to residual thermal stresses, nonhomogeneous structure and graphitization of carbon fibers. It was found that the composite with 5 vol% C_f had the highest flexural strength (482 MPa), which was enhanced by 20% compared with the TiB₂–SiC composite.     

Improved strain sensing performance of glass fiber polymer composites with embedded pre-stretched polyvinyl alcohol–carbon nanotube fibers

Polyvinyl alcohol–carbon nanotube (PVA–CNT) fibers differing on their pre-stretching condition were embedded in glass fiber reinforced plastic (GFRP) composites and used as strain sensors for damage monitoring of the composite. Strain sensing of the composite was made by the in situ measurement of the embedded fiber’s electrical resistance change during the mechanical tests. Four glass fiber composite plates were manufactured; each one had embedded a different type of produced PVA–CNT fibers. The multi-functional materials were tested in monotonic tensile tests as well as in progressive damage accumulation tests. The electrical resistance readings of the PVA–CNT fibers were correlated with axial strain values, taking into account the induced damage of the composite. It has been demonstrated that increasing the fiber’s pre-stretching ratio, its electrical resistance response increases due to higher degree of the CNTs alignment in the PVA matrix. Higher fiber pre-stretching degree enables the better strain monitoring of the composite due to higher measured electrical resistance change values noticed for the same applied axial strain values. To this end, it enables for the better monitoring of the progressive damage accumulation inside the composite.     

Carbon fiber reinforced melamine‐formaldehyde

New composites based on carbon fiber (cf) and melamine‐formaldehyde (MF) are presented. Composites were manufactured by pressing stacked planar random veils (webs) or unidirectionally (UD) arranged fibers, and MF impregnated thin cellulose sheets. Non‐vented pressing for 60 s was used. Also, planar random, UD and bidirectional fiber composites with or without alumina trihydrate (ATH) were manufactured by conventional compression molding using much longer times (up to 20 min). Tensile strength of about 500 MPa and stiffness of 60 GPa was obtained for the UD composite containing 23 vol% fiber, and no ATH. Practically the same strength was measured for the bidirectional composite containing 46 vol% fiber and no ATH. Tensile strength and modulus of 130 MPa and 28 GPa, respectively, was obtained for the random fiber composite containing 16 vol% fiber. Measurements showed that replacement of ATH with cellulose in a composite containing 6 vol% carbon fibers increased the strength (2.5 times) without any penalty on stiffness, and increased strain at break. Cf‐MF interfacial strength is low. This was estimated for clean fibers by means of transverse tensile testing and in‐situ scanning electron microscopy (SEM), and for fibers with an epoxy compatible coating by using the interlaminar shear strength (ILSS) test. The cf/MF/cellulose composite performed well up to 200°C. Within this temperature range it retained 80% of its stiffness compared to about 60% in the case of a representative epoxy with a higher content of carbon fibers.     

Development and high stress abrasive wear behavior of milled carbon fiber‐reinforced epoxy gradient composites

Milled carbon fiber‐reinforced polysulfide‐modified epoxy gradient composites have been developed. Density and hardness increases with the increase of carbon fiber content in the direction of centrifugal force, which shows the formation of gradient structure in the composite. High stress abrasive wear test was conducted on the gradient composites by using a Suga Abrasion Wear Tester. Abrasive wear rate reduced on increase of milled carbon fiber content from 0.15 to 1.66 vol%. Reduction in abrasive wear rate in milled carbon fiber‐reinforced epoxy gradient composites has been attributed to the increase of hardness, presence of random milled fibers, and debris of composite materials, which gave resistance and reduced wear rate. There is a small decrease in specific wear rate on adding 0.15 vol% milled carbon fibers. Further decrease of specific wear rate is observed on adding 0.45 vol% milled carbon fibers. After 3 N load, there is a decrease in specific wear rate behavior on adding 0.45 vol% carbon fibers, which further decreases on adding 0.60 vol% of carbon fibers. There is a remarkable decrease in specific wear rate up to 5 N load for 1.66 vol% milled carbon fiber‐reinforced composite. Reduction in specific wear rate on adding milled carbon fibers is based on the formation of debris, which remained intact in their respective positions due to the interfacial adhesion between milled carbon fibers and epoxy resin. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Correlation of change in electrical resistance with strain of carbon fiber-reinforced plastic in tension

A study was carried out on the variation in the electrical resistance of carbon fiber-reinforced unsaturated polyester/polyurethane (UP/PU) IPN composites during static tension, cyclical loading, and unloading in tension. The resistance was found to vary nonlinearly with strain and increase abruptly when the composite approached the fracture. Under a certain constant tension, the change in electrical resistance showed time dependece, and it is suggested that the creep of the IPN network imposed an impact on the variation of resistance. The resistance probing revealed that carbon fiber-reinforced plastic can function as a sensor that is capable of self-diagnosing the fatal fracture in composites. © 1996 John Wiley & Sons, Inc.     

Behavior of two-dimensional C/SiC composites subjected to thermal cycling in controlled environments

Thermal fatigue behavior of two-dimensional carbon fiber reinforced SiC matrix composites fabricated by chemical vapor infiltration technique was investigated using an on-line quench method in controlled environments which simulated an aero-engine gas. A system of damage information acquisition (SDIA) was developed to study changes in electrical resistance of the C/SiC composites during their damage in dynamic testing. Damage to composites was assessed by the ultimate tensile strength (UTS) and SEM characterization. The results showed that: (1) under different atmosphere, the 2D-C/SiC composites subjected to thermal cycling behaved very differently and the most sensitive atmosphere was the wet oxygen; (2) external load could accelerate the degradation of the composites and changed the oxidation regimes of fibers; (3) the electrical resistance of the specimen could be detected on-line, stored in real time and analyzed reliably by the newly-developed SDIA; (4) 2D-C/SiC composites had an excellent thermal fatigue resistance in different environments.     

Carbon-Fiber-Reinforced Concrete as an Intrinsically Smart Concrete for Damage Assessment during Dynamic Loading

Concrete containing short carbon fibers (0.2–0.5 vol%) wasfound to be an intrinsically smart concrete that can sense elastic and inelastic deformation, as well as fracture. The signal provided is the change in electrical resistance, which is reversible for elastic deformation and irreversible for inelastic deformation and fracture. The presence of electrically conducting short fibers is necessary for the concrete to sense elastic or inelastic deformation, but the sensing of fracture does not require fibers. The fibers serve to bridge the cracks and provide a conduction path. The resistance increase is due to conducting fiber pullout in the elastic regime, conducting fiber breakage in the inelastic regime, and crack propagation at fracture.     

Effect of axial stretching on electrical resistivity of short carbon fibre and carbon black filled conductive rubber composites

The variation of electrical resistivity of carbon black and short carbon fibre (SCF) filled rubber composites was studied against the degree of strain at constant strain rate. It was found that both the degree of strain and strain rate affect the electrical resistivity of the composites. The change in resistivity against the strain and strain rate depends both on the concentration and the type of conductive filler. The incorporation of short carbon fibres (SCF) imparts higher conductivity to the composite than carbon black at the same level of loading. Composites filled with carbon black exhibit better mechanical properties than SCF filled composites. Electrical setting, ie a permanent change in electrical resistivity, was observed during extension–retraction cycles. A good correlation was found between the mechanical response and the electrical response towards strain sensitivity. The results of different experiments are discussed in the light of breakdown and formation of conductive networks in the filled rubber composites. © 2002 Society of Chemical Industry     

Use of carbon nanotubes for strain and damage sensing of epoxy-based composites

The interest in structural health monitoring of carbon fiber-reinforced polymers using electrical methods to detect damage in structures is growing because once the material is fabricated the evaluation of strain and damage is simple and feasible. In order to obtain the conductivity, the polymer matrix must be conductive and the use of nanoreinforcement seems to be the most feasible method. In this work, the behavior of nanoreinforced polymer with carbon nanotubes (CNTs) and composites with glass and carbon fibers with nanoreinforced matrices was investigated. These composites were evaluated in tensile tests by simultaneously measuring stress, strain and resistivity. During elastic deformation, a linear increase in resistance was observed and during fracture of the composite fibers, stronger and discontinuous changes in the resistivity were observed. Among other factors, the percentage of nanotubes incorporated in the matrix turned out to be an important factor in the sensitivity of the method.     

Acoustic emission and electrical resistance in SiC-based laminate ceramic composites tested under tensile loading

Acoustic emission and electrical resistance were monitored for SiC-based laminate composites while loaded in tension and correlated with damage sources. The ceramic matrix composites were composed of Hi-Nicalon Type S™ fibers, a boron-nitride interphase, and pre-impregnated (pre-preg) melt-infiltrated silicon/SiC matrix. Tensile load-unload-reload or tensile monotonic tests were performed to failure or to a predetermined strain condition. Some of the specimens were annealed which relieved some residual matrix compressive stress and enabled higher strains to failure. Differences in location, acoustic frequency and energy, and quantity of matrix cracking have been quantified for unidirectional and cross-ply type architectures. Consistent relationships were found for strain and matrix crack density with acoustic emission activity and the change in measured electrical resistance measured at either the peak stress or after unloading to a zero-stress state. Fiber breakage in the vicinity of composite failure was associated with high frequency, low energy acoustic events.     

Piezoresistive behavior of epoxy matrix‐carbon fiber composites with different reinforcement arrangements

In this work, the self‐monitoring capability of epoxy matrix‐carbon fiber composites has been studied. Different concentrations and arrangements of reinforcements were used, including random chopped, unidirectional and bi‐directional continuous carbon fibers, weaved and nonweaved. Mechanical properties were determined by uniaxial tensile tests. The composite electric to mechanical behavior was established by determining its electrical resistivity variation as a function of the stress‐strain curve. It was observed that the composites electrical resistance increased during tensile tests, a trend that indicates piezoresistive behavior. The increase was linear for the chopped reinforced composites, while it exhibits different slopes in the continuous reinforced composites. The initial smaller slope corresponds mainly to separation of the 90° oriented fibers and/or transversal cracking of the matrix, whereas the latter higher slope is caused by fiber fracture. The results demonstrated how each reinforcement configuration exhibited a unique and typical electrical response depending on the specific reinforcement, which might be appropriate either for strain‐monitoring or damage‐monitoring. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

A highly flexible,electrically conductive,and mechanically robust graphene/epoxy composite film for its self-damage detection

Advanced functional composites have attracted a great attention for fabricating flexible devices. In this article, the GnP/epoxy composite film was prepared by mixing graphene platelets (GnPs) with epoxy through sonication process. The morphology, mechanical properties, and electrical conductivity of the prepared composites were investigated. As the GnP contents increased from 2.5 to 7.5 vol%, the composites showed an increase in strain sensitivity with the rapid decrease in the strain gauge to 4.4. Additionally, when dynamic movement of the flexible film was performed, at bending and twist angle of 135° and 180°, respectively, steady increase in both resistance changes were detected and compared. The electrical resistance of the flexible was measured over a temperature range of 20–95°C, an increase in temperature lead to a linearly equivalent increase in resistance. The composites can also detect slight pressure changes at 2 kPa compression force with rapid decrease of resistance. Additionally, fatigue test was performed with stable, sensitive, and no distinguishable reading under 2,000 stretching cycles. The composite film exhibits an excellent self-sensing responds when fracture occurred. Thus, the obtained highly flexible, conductive, and mechanical robust composite sensor can be applied as advanced composites sensors for health monitoring.     

Piezoresistive effects of copper-filled polydimethylsiloxane composites near critical pressure

Piezoresistive properties of polydimethylsiloxane (PDMS) filled with copper particles in volume fraction above the electrical percolation threshold (25.3–50.7 vol%) were investigated. Piezoresistive behavior of the PDMS-copper composites under compressive pressure showed not only a change in resistance by approximately six orders of magnitude (∼1.5 MPa), but also a change in the critical pressure due to variations in the hardness of the composites. Resistivity relaxation was observed near the critical pressure and was explained through a stress relaxation and percolation mechanism. The mean tunneling distance was calculated by using a theoretical equation for percolation under compression. When the gauge factors of the composites were plotted versus strain, a universal curve was obtained regardless of the copper contents. Finally, the PDMS-copper composite demonstrated good repeatability, showing only small differences in the relative resistance after five successive tests.     

Development and characterization of solid and porous polylactide‐multiwall carbon nanotube composites

This article describes the fabrication of solid and porous polylactide (PLA)‐multiwall carbon nanotube (MWNT) composites prepared using melt blending and subsequent batch processing of porous structures. The morphology and thermal, rheological and electrical properties of the PLA‐MWNT composites prepared with MWNT concentrations of 0, 0.5, 1, 2, and 5 wt% were characterized. The composite structure consisted of identifiable regions of MWNT aggregation and MWNT dispersion. Increasing MWNT content was found to increase the thermal stability and crystallization kinetics of PLA. The addition of MWNT to PLA significantly increased the melt viscosity and electrical conductivity of the composites. Based on rheological and electrical measurements, a continuous MWNT network structure in PLA was found to form when the concentration of MWNT is increased from 0.5 wt% (0.33 vol%) to 1 wt% (0.66 vol%). As many current day applications of polymers and polymer composites require lightweight and low‐density materials, porous PLA‐MWNT composites were fabricated from a batch porous structure processing technique. Porous PLA‐MWNT composites containing 2 and 5 wt% MWNT had lower relative densities, which is attributed to the higher viscosity of the composites suppressing collapse of the porous structure during processing. POLYM. ENG. SCI., 2011. © 2010 Society of Plastics Engineers     

Stress–Strain Behavior of Duplex Ceramics: I, Observations

The stress–strain behavior of a variety of duplex ceramics was measured with the aid of strain gauges attached to the tensile surface of beams in four-point flexure. The duplex materials consisted of a matrix of alumina and, alternatively, of yttria–tetragonal-zirconia composites without (2Y-TZP) and with alumina (3Y-TZP20A). Up to 20 vol% pressure zones of different sizes containing unstabilized zirconia were dispersed within the matrices. Different types of stress–strain behavior were distinguished. The results were compared with microcrack and shear band observations of indented and R -curve specimens.     

New method for interfacial evaluation of carbon fiber/thermosetting composites by wetting and electrical resistance measurements

Interfacial properties were evaluated for carbon fiber (CF) with different thermosetting polymeric matrices in composites. CF tow was wet by phenolic or epoxies, and the interfacial adhesion evaluated by electrical resistance changes. The interfaces between two types of CF tows with phenolic resin and three types of epoxies were investigated. The change in electrical resistance was found to depend on the wettability of CF by the polymer resins, with the more obvious resistance changes being associated with better wettability. The electrical resistance changes were measured 20?min after the polymer resin was dropped on the CF tow. To confirm the relationship between changes in resistance and interfacial properties, both interfacial shear stress (IFSS) and interlaminar shear stress (ILSS) were also measured. The results of these mechanical measurements were generally consistent with the electrical resistance measurements in that the materials with high electrical resistance also exhibited high IFSS and ILSS.     

Effects of nanofiber treatments on the properties of vapor‐grown carbon fiber reinforced polymer composites

Vapor‐grown carbon fibers (VGCFs) were exposed to a series of chemical treatments and to electrochemical deposition of copper to modify their surface conditions and alter their electrical properties. The fibers were then mixed with polypropylene using a Banbury‐type mixer obtaining composites up to 5 wt % VGCFs. Rheological, electrical, and mechanical properties were evaluated and compared to unfilled polypropylene processed in a similar manner. The composites made with HNO₃‐treated VGCFs showed a lower electrical resistivity compared to the untreated samples. The composites containing VGCFs subjected to the copper electrodeposition process showed the lowest resistivity with no change in the mechanical properties. Changes in rheological properties demonstrated the effects of varying surface conditions of the VGCFs. Microscopic analysis of these composites showed a heterogeneous distribution of VGCFs forming an interconnected network with the presence of copper on the surface of the VGCFs and in the matrix. Both the interconnected network and the presence of copper led to a lower percolation threshold than those seen in a previous work where high dispersion was sought. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2527–2534, 2003