无模板法合成的Phi分子筛在NO选择性催化还原中的应用

氮氧化物(NO_x)是大气中的一种主要污染物。采用具有菱沸石结构(CHA)的铜基分子筛作为催化剂,通过选择性催化还原(SCR)技术可有效去除NO_x。采用一种经济环保的制备方法,在不使用模板剂的条件下水热合成一种具有结构缺陷的低硅铝比CHA型分子筛(Phi,Si/Al=4.7)。结果表明,经Cu离子交换制备的Cu/Phi具有最丰富的表面酸性与孤立态Cu²⁺,表现出较好的低温活性、较宽的工作温度窗口以及良好的水热稳定性。Na或Mg的存在降低了Cu/Phi的表面酸性及孤立态Cu²⁺的含量,水热老化后的Na,Cu/Phi和Mg,Cu/Phi均呈现出不同程度的骨架坍塌,相应导致了催化剂失活。     

MnOx/CeO2 catalysts for the low-temperature selective catalytic reduction of NO with NH3

CeO₂–nanorod support was synthesized by hydrothermal method and different manganese oxides (MnO, MnO_2, and Mn₂O₃) were impregnated over support by the wet-impregnation forming MnO/CeO₂-NR, MnO₂/CeO₂-NRm and Mn₂O₃/CeO₂-NR. The physico-chemical properties of the as-prepared catalysts were analyzed using x-ray diffraction (XRD), Brunauer–Emmett–Teller (BET) surface area, x-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), scanning electron microscope–energy-dispersive x-ray spectroscopy (SEM–EDX), hydrogen-temperature-programmed reduction (H₂-TPR), and Raman spectroscopy. These catalysts were further analyzed for NO reduction using NH₃ as a reducing gas in the temperature range of 50 to 450°C. The results confirmed that MnO₂/CeO₂-NR gave the maximum NO conversion (65%) and N₂ selectivity (89%) among all catalysts. Further, MnO₂/CeO₂-NR catalyst was studied for the effect of MnO₂ loading and more than 90% NO conversion and N₂ selectivity were obtained in the temperature range of 250 to 300°C.     

Pd-Cu-Ti-PILC上丙烯选择催化还原NO的活性研究

采用浸渍法制备Cu-Ti-PILC和Pd/Cu-Ti-PILC催化剂,结合X射线衍射谱(XRD)、程序升温还原(TPR)、NO程序升温脱附(NO-TPD)、丙烯选择催化还原NO(C3H6-SCR)研究Pd组分对Cu-Ti-PILC催化剂结构和催化还原NO能力的影响。XRD结果表明,Pd物种破坏了蒙脱土的层间排列但未改变Ti-PILC的层间距;TPR结果表明,Pd改变Cu-Ti-PILC催化剂表面上铜物种的还原性能;NO-TPD结果表明,Pd组分提高催化剂化学吸附NO;C3H6-SCR结果显示Pd物种能够提高Cu-Ti-PILC催化效果。     

Pd-Cu-Ti-PILC上丙烯选择催化还原NO的活性研究

采用浸渍法制备Cu-Ti-PILC和Pd/Cu-Ti-PILC催化剂,结合X射线衍射谱(XRD)、程序升温还原(TPR)、NO程序升温脱附(NO-TPD)、丙烯选择催化还原NO(C3H6-SCR)研究Pd组分对Cu-Ti-PILC催化剂结构和催化还原NO能力的影响。XRD结果表明,Pd物种破坏了蒙脱土的层间排列但未改变Ti-PILC的层间距;TPR结果表明,Pd改变Cu-Ti-PILC催化剂表面上铜物种的还原性能;NO-TPD结果表明,Pd组分提高催化剂化学吸附NO;C3H6-SCR结果显示Pd物种能够提高Cu-Ti-PILC催化效果。     

低温氨-选择性催化还原氮氧化催化剂的研究进展

氮氧化物(NOx)的排放对人类健康和植物生长造成了严重危害,对其进行净化治理刻不容缓。火电厂烟气是NOx的主要来源,氨-选择性催化还原(NH₃-SCR)技术可对其排放进行有效控制。V₂O₅-WO₃(MoO₃)/TiO₂脱硝催化剂的工作温度偏高,不能满足低温宽工作温度窗口等工况的需要,因此,开发具有宽工作温度窗口的低温脱硝催化剂成为研究热点,其中,钒基、锰基金属氧化物催化剂和金属离子交换分子筛催化剂的研究最为广泛。探讨催化剂脱硝性能的关键影响因素、抗水抗硫性能以及反应机理,有助于为高效、实用的低温脱硝催化剂的设计和开发提供科学依据。从钒基金属氧化物催化剂、锰基金属氧化物催化剂、金属离子交换的分子筛催化剂、低温脱硝催化剂的抗水抗硫性能以及低温NH₃-SCR反应机理等方面对近年来国内外低温脱硝催化剂的研究进展进行综述。今后需要解决N₂选择性不够理想、抗水抗硫性能差、低温工作温度窗口较窄和反应机理不统一等问题。     

过渡金属/分子筛催化剂上选择性催化还原氮氧化物的研究进展

综述了近十年来过渡金属/分子筛催化剂上氨和碳氢化合物选择性催化还原NOx方面的研究进展。在NH3-SCR体系,着重介绍了铜基和铁基分子筛催化剂的研究状况,探讨了分子筛催化剂在该体系中的失活原因;在HC-SCR体系,总结了不同过渡金属、分子筛类型、还原剂、H2O和SO2等对催化剂活性的影响,探讨了目前比较公认的碳氢化合物选择性催化还原NOx的反应机理。最后展望了分子筛催化剂在选择性催化还原NOx领域今后的研究方向。     

ZSM-5分子筛催化剂上氨选择性催化还原NO_x的研究进展

氨选择性催化还原(NH_3-SCR)是控制NO_x排放的有效手段,对Fe-ZSM-5、Cu-ZSM-5、Mn-ZSM-5及多金属负载的ZSM-5分子筛催化剂在NH_3-SCR脱除NO_x中的性能及影响因素进行总结,并展望ZSM-5分子筛在NO_x脱除中的发展方向。     

分子筛负载V_2 O_5催化剂在NH_3选择还原Nox反应中的性能

以分子筛为载体,采用低温浸渍法制备负载V_2O_5催化剂。采用XRD、FT-IR和SEM等手段对催化剂进行表征,并在固定床微型反应器中对催化剂活性进行评价。结果表明,以PSRY为载体的V_2O_5/PSRY催化剂活性较好,金属助剂Cu(Cu与V物质的量比为0.1)的加入使V_2O_5/PSRY催化剂活性提高,T(85)为231℃。     

红辉沸石两步水热法合成A型分子筛机理研究

以红辉沸石为原料,采用两步水热法将其转化为A型分子筛,系统地探讨A型分子筛的转化机理。对不同晶化时间的样品进行系统表征,深入解析天然红辉沸石转化A型分子筛的成核机制、生长控制、晶型稳定转化等结构基础问题。研究表明,A型分子筛的生长可分为3个阶段：在成核诱导期（晶化时间≤0.5 h）,凝胶中的β笼通过双四元环构筑成α笼,生成较多晶核及少量1μm小晶体;此后为快速生长期（晶化时间1～4 h）,大量晶核通过聚集生长形成2μm大晶体;在生长稳定期（晶化时间5～8 h）,通过二次成核凝胶将会转化为更多的分子筛晶体。A型分子筛的形成遵循：铝硅酸盐凝胶→四元环、六元环→双四元环、β笼→α笼的晶化过程,因而其转化过程符合液相转化机理。     

水热法合成β沸石结晶度的研究

以四乙基氢氧化铵为模板剂 ,采用水热法合成 β沸石。考察水热法合成 β沸石时体系中有机模板剂用量、水硅比、钠硅比及晶化时间等对合成的 β沸石相对结晶度的作用。样品的相对结晶度用X射线衍射仪分析。得出各种因素对合成 β沸石相对结晶度的影响     

Characterization and activity of novel copper-containing catalysts for selective catalytic reduction of NO with NH3

Cu/Mg/Al mixed oxides (CuO = 4.0–12.5 wt%), obtained by calcination of hydrotalcite-type (HT) anionic clays, were investigated in the selective catalytic reduction (SCR) of NO by NH₃, either in the absence or presence of oxygen, and their behaviours were compared with that of a CuO-supported catalyst (CuO = 10.0 wt%), prepared by incipient wetness impregnation of a Mg/Al mixed oxide also obtained by calcination of an HT precursor. XRD analysis, UV-visible-NIR diffuse reflectance spectra and temperature-programmed reduction analyses showed the formation, in the mixed oxide catalysts obtained from HT precursors, mainly of octahedrally coordinated Cu²⁺ ions, more strongly stabilized than Cu-containing species in the supported catalyst, although the latter showed a lower percentage of reduction. The presence of well dispersed Cu²⁺ ions improved the catalytic performances, although similar behaviours were observed for all catalysts in the absence of oxygen. On the contrary, when the mixture with excess oxygen was fed, very interesting catalytic performances were obtained for the catalyst richest in copper (CuO = 12.5 wt%). This catalyst exhibited a behaviour comparable to that of a commercial V₂O₅–WO₃TiO₂ catalyst, without any deactivation phenomena after four consecutive cycles and following 8 h of time-on-stream at 653 K. Decreasing the copper content or increasing the calcination time and temperature led to considerably poorer performances and catalytic behaviours similar to that of the CuO-supported catalyst, due to the side-reaction of NH₃ combustion on the free Mg/Al mixed oxide surface.     

稀土Cu/HZSM-5催化剂NH_3选择性催化还原法低温脱硝性能

采用浸渍法制备Re(x)Cu/HZSM-5(Re=La,Ce,Pr,Nd;x=0.5,1,2)系列催化剂。采用XRD和H_2-TPR等对催化剂进行表征,在微型固定床反应器中评价催化剂低温NH_3选择还原NO的催化活性。结果表明,Re(x)Cu/HZSM-5(Re=La,Ce,Pr,Nd;x=0.5,1,2)催化剂具有较好的低温NH_3选择还原NO催化活性,以La为助剂和添加质量分数1%的La(1)Cu/HZSM-5催化剂低温脱硝活性较好,T85和T95分别为153℃和164℃,活性温度窗口宽,(153~362)℃时,NO转化率超过95%。     

Hydrothermal stability of dealuminated mordenite type zeolite catalysts for the reduction of NO by C3H6 under lean-burn condition

Hydrothermal stability of mordenite type catalysts including synthetic (CuHM) and natural (CuNZA) zeolites has been examined under a simulated lean NO_x wet condition. When the catalysts were hydrothermally aged at 800°C with 10% H₂O for 6 h, the NO removal activity at the reaction temperature of 450°C was higher for natural zeolite than for synthetic one. It was mainly due to the Si/Al ratio of the catalyst. CuHM and CuNZA catalysts were dealuminated to investigate the effect of Si content of the zeolites on the hydrothermal stability. After the aging at 800°C for 24 h in the presence of 10% H₂O, NO removal activity of the dealuminated CuHM catalysts at the reaction temperature of 500°C was in the order of the Si/Al ratio of the catalysts. Such a significant improvement of the deNO_x performance was also observed for the dealuminated CuNZA catalysts. It reveals that the Si/Al ratio of zeolite catalysts is one of the crucial characteristics enhancing the water tolerance and hydrothermal stability of the catalysts for NO reduction under the lean NO_x wet condition. In addition, the loss of NO removal activity of the catalysts upon the hydrothermal aging is mainly attributed to the chemical alteration of Cu²⁺ ions on the catalyst surface through the structural collapse of the zeolite catalysts.     

原位合成Cu-SSZ-13催化剂:硅铝比对NH_3-SCR催化性能的影响

通过一步法原位合成Cu-SSZ-13催化剂,评价不同硅铝比对其NH_3-SCR催化性能的影响,通过H_2-TPR、XRD和Rietveld精修表征催化剂。结果表明,不同硅铝比影响SSZ-13分子筛中活性Cu物种含量和分布。硅铝物质的量比为10时得到的Cu-SSZ-13催化剂具有优异的NH_3-SCR反应活性和稳定性,活性温度窗口最宽。     

生物质/塑料共催化热解过程中HZSM-5失活分析

利用管式炉热解装置进行HZSM-5在线共催化热解玉米秸秆/高密度聚乙烯过程中的循环和再生利用实验,对玉米秸秆进行酸洗预处理,考察原料酸洗预处理对HZSM-5催化性能的影响。采用GC-MS（气相色谱-质谱联用仪）对生物油的化学组成进行分析,并对反应前、反应后以及再生催化剂进行TG（热重分析）、ICP-MS（电感耦合等离子体发射光谱仪）、SEM/EDS（场发射扫描电镜）、BET、NH₃-TPD（程序升温脱附技术）等表征分析。研究表明,HZSM-5催化玉米秸秆/高密度聚乙烯热解的主要产物为芳烃,随着催化剂重复利用次数的增加,芳烃含量逐渐降低,催化剂的比表面积、孔容、酸性等也随之降低,说明催化剂的活性逐渐降低;原料经酸洗预处理后有利于热解中间体的生成,加速了催化剂的结焦失活速率;催化热解酸洗玉米秸秆/高密度聚乙烯的催化剂经焙烧再生后其活性基本恢复至原有水平,而催化热解未处理玉米秸秆/高密度聚乙烯的催化剂再生后其活性有所降低,碱/碱土金属在HZSM-5催化剂上发生累积,从而引起酸性位点“中毒”失活,而原料经酸洗预处理后可有效降低催化剂上碱/碱土金属的累积量,有利于延长催化剂的使用寿命。     

无黏结剂ZSM-35沸石的制备与催化反应性能

考察了不同硅铝比无黏结剂ZSM-35沸石分子筛的合成条件及催化反应性能。以多种有机胺（乙二胺、环己胺、正丁胺）为模板剂,在SiO₂/Al₂O₃为30～40的情况下均可以水热合成无黏结剂ZSM-35沸石。在乙二胺模板剂体系中,ZSM-35合适的晶化温度为130～160℃。提高SiO₂/Al₂O₃至58时,在乙二胺和正丁胺模板剂体系下,合成产物易出现ZSM-5和石英相,而环己胺作为模板剂可以成功制备纯相的无黏结剂ZSM-35沸石。在SiO₂/Al₂O₃为72时,以乙二胺、环己胺、正丁胺为模板剂均难合成纯相ZSM-35沸石,易产生杂晶。在二甲苯异构化反应中,制备的ZSM-35沸石表现出比ZSM-5沸石更好的对二甲苯选择性和更低的二甲苯损失。     

NOX removal in excess oxygen by plasma-enhanced selective catalytic reduction

In the off-gases of internal combustion engines running with oxygen excess, non-thermal plasmas (NTPs) have an oxidative potential, which results in an effective conversion of NO to NO₂. In combination with appropriate catalysts and ammonia (NH₃-SCR) or hydrocarbons (HC-SCR) as a reducing agent, this can be utilized to reduce nitric oxides (NO and NO₂) synergistically to molecular nitrogen.

The combination of SCR and cold plasma enhanced the overall reaction rate and allowed an effective removal of NO_X at low temperatures. Using NH₃ as a reducing agent, NO_X was converted to N₂ on zeolites or NH₃-SCR catalysts like V₂O₅–WO₃/TiO₂ at temperatures as low as 100–200 °C. Significant synergetic effects of plasma and catalyst treatment were observed both for NH₃ stored by ion exchange on the zeolite and for continuous NH₃ supply.

Certain modifications of Al₂O₃ and ZrO₂ have been found to be effective as catalysts in the plasma-assisted HC-SCR in oxygen excess. With an energy supply of about 30 eV/NO-molecule, 500 ppm NO was reduced by more than half at a temperature of 300 °C and a space velocity of 20 000 h⁻¹ at the catalyst. The synergistic combinations of NTP and both NH₃- and HC-SCR have been verified under real diesel engine exhaust conditions.     

以低温固相碱熔活化高岭土为原料合成ZSM-5分子筛

以天然矿物高岭土为主要硅铝原料,经低温固相碱熔活化后,在常规水热条件下合成ZSM-5分子筛,考察m(高岭土)∶m(氢氧化钠)、碱熔温度及碱熔时间等因素对高岭土活化效果的影响。采用XRF、XRD、FT-IR和N2-吸脱附等对不同样品进行表征。结果表明,在m(高岭土)∶m(氢氧化钠)=1∶1.5、碱熔温度250℃和碱熔时间30 min条件下,可以实现高岭土完全活化。该活化方式不仅降低了活化温度,且能在极短时间内提高高岭土活性。以最适宜低温固相碱熔活化条件下所得活性硅铝物质为主要原料,硅溶胶为外加硅源,采用水热法合成高相对结晶度的纯相ZSM-5分子筛。与工业ZSM-5分子筛相比,合成ZSM-5分子筛具有更大的比表面积和孔容。     

控制氮氧化物排放的含铈SCR催化剂研究进展

在选择性催化还原(SCR)烟气脱硝中,Ce可用作助剂、活性组分或载体,分别对其NH3-SCR脱硝反应性能进行了综述,并对进一步发展进行了展望。     

富氧条件下氢气选择性催化还原NOx催化剂研究进展

着重介绍了NOx脱除技术中的选择性催化还原技术,分析了以不同还原剂(NH3、H2、CO、HC)选择性催化还原NOx技术的优缺点,认为H2-SCR脱硝技术具有较高的研究价值和实际的应用前景。从催化剂的活性组分、助剂及载体的角度分析了不同催化剂在氢气选择性催化还原脱硝技术中的应用及其所达到的效果,得出负载贵金属Pt与Pd、添加酸性助剂以及采用复合载体的催化剂性能更佳,并对今后氢气选择性催化还原脱硝技术的研究方向进行展望。