Chemical Strengthening of Glass-Ceramics in the System Li2O-Al2O3-SiO2

Fine-grained glass-ceramics containing a large proportion of β-spodumene solid-solution crystals were strengthened by immersion in molten sodium and potassium salt baths. An ion-exchange reaction placed sodium or potassium ions in lithium ion sites in the β-spodumene structure. The resultant "crowding" of the structure produced a surface compressive layer. In this system, strengths (modulus of rupture on abraded specimens) in excess of 100,000 psi were realized. In a similar manner, stuffed β-quartz solid-solution glass-ceramics derived from the crystallization of Li₂O-Al₂O₃-SiO₂ glasses containing an appropriate amount of nucleating agent were strengthened by K⁺-for-Li⁺ exchange. Stable β-quartz solid-solution glass-ceramics were strengthened by Na⁺-for-Li⁺ exchange, but no significant increase in strength was obtained in the metastable β-quartz materials.     

Secondary Grain Growth of Li2O-A12O3-SiO2-TiO2 Glass-Ceramics

The kinetics of secondary grain growth in a Ti0₂-nucleated β-spodumene solid-solution glass-ceramic was studied. The thermal stability of the grains was excellent. Grain growth followed the cube-root-of-time law. The activation energy of the grain boundary migration was 55 ± 10 kcal/mol. Grain growth inhibition due to Ti0₂ precipitates and the residual glassy phase was closely examined. The excellent thermal stability of the grains is due to grain growth inhibition by the residual glassy phase, not by rutile precipitates. It is suggested that the diffusion of A²⁺, and probably the simultaneous diffusion of Li⁺, through the residual glass is the rate-limiting process for the grain boundary migration.     

Phase Equilibrium in the System Li2O-Na2O-Al2O3-SiO2

To establish phase relations in the quaternary system Li₂O-Na₂O-Al₂O₃-SiO₂, the 50, 60, 70, 80, and 90 wt% isosilica planes were examined, mainly by quenching of quaternary glass compositions.     

Microstructure and Indentation Hardness of an MgO-Li2O-Al2O3-SiO2-TiO2 Glass-Ceramic

The crystallization of an MgO-Li₂O-Al₂O₃-SiO₂ glass containing TiO₂ as a nucleating agent was investigated using replication electron microscopy. The hardness varied in a complex manner with the heat-treatment time but correlated to some extent with the observed changes in microstructure.     

Direct Observation of the Crystallization of Li2O-Al2O3-SiO2 Glasses Containing TiO2

The nucleation and crystallization of Li₂O-Al₂O₃-SiO₂ glasses containing TiO₂ were investigated using transmission electron microscopy of thin sections produced from bulk samples. Phase separation occurs during cooling from the melt, and on heating, a large number of titanium-aluminum crystals approximately 50 A in diameter are formed. These crystals are the heterogeneous nuclei for the crystallization of the remaining glass. Photomicrographs of various stages of crystallization show the development of the fine-grained glass-ceramic.     

Effect of Crystallinity on Strength and Fracture Toughness of Li2O-Al2O3-CaO-SiO2 Glass-Ceramics

The influence of crystal volume fraction on fracture toughness ( K _{I C} ) and indentation strength was analyzed for Li₂O-Al₂O₃-CaO-SiO₂ (LACS) and LACS glass-ceramics containing 0.58 mmol% AgNO₃ (LACS-0.58Ag) or 0.78 mmol% AgNO₃ (LACS-0.78Ag). The mean flexure strength, indentation strength, and K_{I C} values of the LACS-0.78Ag groups increased with volume fraction of crystallinity. To achieve the greatest strength and K_{I C} in LACS-Ag specimens, a high volume fraction of crystallinity (95%) had to be produced. However, the relationship between volume fraction of crystal phase and translucency had to be analyzed to determine the influence of crystallization on the potential esthetic results that are essential for dental applications. Addition of AgNO₃ to LACS glass produced a change from surface crystallization to bulk crystallization.     

Phase Diagram for a Portion of the System Li2O-Nd2O3-P2O5

In the ternary system Li₂O-Nd₂O₃-P₂0₅, part of the phase diagram relevant to the growth of single LindP₄O₁₂ (LNP) crystals was examined. LNP melts incongruently and decomposes into NdP₃O₉ and liquid at the peritectic temperature of 970°C. For the crystal growth, an Li₂O-P₂O₅ mixture should be used as a flux. The melt compositions from which LNP nucleates were clarified.     

Cassiterite Solubility in High-Silica K2O-Al2O3-SiO2 Liquids

The saturation surface of cassiterite, SnO₂, was determined for liquids in the system K₂O–Al₂O₃–SiO₂ as a function of bulk composition and temperature. At fixed K₂O/Al₂O₃ cassiterite solubility varies weakly with SiO₂ concentration (76 to 84 mol%), temperature (1350° to 1550°C), and log ( f _O2) (−0.7 to −5.3). Cassiterite solubility is also approximately independent of composition in liquids with molar ratios of K₂O/Al₂O₃ lessthan equal to 1 (peraluminous liquids). As K₂O/Al₂O₃ increases from 1 (peralkaline liquids), however, cassiterite solubility increases steeply and approximately linearly with K₂O in excess of Al₂O₃. It is proposed that potassium in excess of aluminum combines with Sn⁴⁺ to form quasi-molecular complexes with an effective stoichiometry of K₄SnO₄.     

Phase Equilibria in the System Li2O-Cr2O3-SiO2

The system Li₂O-Cr₂O₃–SiO₂ contains one previously reported ternary compound, LiCrSi₂O₆. Six subsolidus compatibility triangles and six ternary invariant points were located. The highest solidus, temperature is 1283°C, but liquidus temperatures are much higher for many compositions.     

Novel Fast Lithium Ion Conduction in Garnet-Type Li5La3M2O12 (M = Nb, Ta)

Lithium metal oxides with the nominal composition Li₅La₃M₂O₁₂ (M = Nb, Ta), possessing a garnetlike structure, have been investigated with regard to their electrical properties. These compounds form a new class of solid-state lithium ion conductors with a different crystal structure compared with all those known so far. The materials are prepared by solid-state reaction and characterized by powder XRD and ac impedance to determine their lithium ionic conductivity. Both the niobium and tantalum members exhibit the same order of magnitude of bulk conductivity (∼10⁻⁶ S/cm at 25°C). The activation energies for ionic conductivity (<300°C) are 0.43 and 0.56 eV for Li₅La₃Nb₂O₁₂ and Li₅La₃Ta₂O₁₂, respectively, which are comparable to those of other solid lithium conductors, such as Lisicon, Li₁₄ZnGe₄O₁₆. Among the investigated materials, the tantalum compound Li₅La₃Ta₂O₁₂ is stable against reaction with molten lithium. Further tailoring of the compositions by appropriate chemical substitutions and improved synthesizing methods, especially with regard to minimizing grain-boundary resistance, are important issues in view of the potential use of the new class of compounds as electrolytes in practical lithium ion batteries.     

Phase Equilibria in the System Nd2O3-P2O5

The phase diagram for the system NdI₂O₃-P₂O₅ was constructed. Six intermediate compounds, having molar Nd₂O₃: P₂O₅ ratios of 3:1, 7:3, 1:1, 1:2, 1:3, and 1:5, were identified. The 3:1, 7:3, and 1:1 compounds are stable to at least 1500°C. The 1:2 compound decomposes to 1:1 and 1:3 at 730 ± 5°C. The 1:3 and 1:5 compounds melt congruently at 1280 ± 5° and 1055 ± 5°C, respectively. None of the neodymium phosphates show lower temperature limits of stability.     

Electrical Resistivity Surface for FeO-Fe2O3-P2O5 Glasses

The dc electrical properties and microstructure of x (FeO-Fe₂O₃)-(100 – x )P₂O₅ glasses were investigated up to a maximum of x = 75 mol%. Results indicate that, in general, the minimum resistivity of the glass does not occur at equal Fe^2+] and Fe^3+] concentrations, although for the special case where x = 55 mol% the minimum does occur at Fe^2+]/Fe total = 0.5, as reported by other investigators. Evidence presented shows that the position of the minimum resistivity is a function of total iron content. The minimum shifts to glasses richer in Fe^2+] at higher total iron concentrations.     

Electrical Properties of Crystallized Glasses in the System MgO-Al2O3-SiO2-TiO2

The glass composition MgO 15.5, Al₂O₃ 19.5, SiO₂ 58.5, and TiO₂ 6.5 (wt%) was crystallized under controlled conditions in the range 900° to 1140°C and the electrical properties were studied. The activation energy for dc and ac conduction in the uncrystallized specimen was 32.0 and 27.4 kcal/mole, respectively; the corresponding values for the crystallized specimens were about 18.5 and 11.6 kcal/mole. X-ray studies and color of the crystallized specimens suggested the presence of magnesium aluminum titanate crystals in which part of the titanium was reduced to the Ti³⁺ state. These semiconducting phases were suggested as being responsible for the sharp change in the electrical properties and for the appearance of an apparent dielectric relaxation peak. Changes in the electrical properties with increasing crystallization temperature may be related to the nature, size, and shape of the crystals.     

The System ThO2-P2O5

The existence of compounds with 1:1, 3:2, and 3:1 ThO₂:P₂O₅ ratios in the system ThO₂-P₂O₅ was confirmed. A 1:2 compound found by previous workers was not investigated, and their 2:1 compound was not detected; however, extensive solid solution on either side of the 3:2 compound was established. The linear thermal expansion behavior of the compounds and solid solutions was determined.     

Phase Equilibria in the System La2O3-P2O5

Subsolidus phase equilibria in the system La₂O₃-P₂O₅ were established. The system contains six intermediate compounds having molar La₂O₃:P₂O₅ ratios of 3:1,7:3,1:1,1:2,1:3, and 1:5. It was found that the 3:1 compound has a phase transformation at 935°C. The 1:2 compound decomposes to a mixture of 1:1 and 1:3 at 755°C. The 1:3 compound melts incongruently to 1:1 and liquid at 1235°C and the 1:5 compound melts congruently at 1095°C. None of the lanthanum phosphates have lower temperature limits of stability.     

Studies in Lithium Oxide Systems: IX, Li2o-Al2O3-TiO2

Compatible phases in the system Li₂O-Al₂O₃-TiO₂ at various temperature levels were determined mainly by solid-state reactions for the portion of the ternary system bounded by Li₂O Al₂O₂, Li₂O.TiO₂, Al₂O, and TiO₂. The existence of a ternary compound, Li₂O.Al₂O₃.4TiO₂, and nine joins was established. The ternary compound has a lower limit of stability at 1090°± 15°C. and dissociates and recombines rapidly at 1380°± 15°C.