Comparative study on sintering behavior of Al86Ni6Y4.5Co2La1.5 mechanically alloyed amorphous powder and melt-spun ribbon

In this research work, the sintering characteristics of Al₈₆Ni₆Y_4.5Co₂La_1.5 mechanically alloyed amorphous powders and milled melt spun ribbon have been compared. Mechanically alloyed amorphous powders were synthesized via 200?h high energy ball milling. Melt spun ribbons were synthesized by single roller melt spinning technique and grounded to powder form by ball milling. Mechanically induced partial crystallization occurred in the ribbons during milling. Significantly higher amount of contaminations such as carbon, oxygen and iron were observed in the mechanically alloyed amorphous powders compared to the milled ribbons. Both powders were consolidated via spark plasma sintering. Superior particle bonding was found in the sample consolidated from milled ribbons, ascribed to the lower amount of contamination that could not effectively restrict the viscous flow and diffusion of atoms. Various complex crystalline phases evolved in the sample consolidated from milled ribbon particles due to the presence of crystalline phases in the powders which acted as nucleation sites, whereas the amorphous phase was mostly retained in its counterpart. Vickers microhardness of the consolidated alloys from milled ribbon and mechanically alloyed amorphous powders were 3.60?±?0.13?GPa and 2.53?±?0.09?GPa, respectively. The higher hardness in the former case was attributed to the superior particle bonding and distribution of hard intermetallic phases in the amorphous matrix.     

Mechanically alloyed Ni50Ti50 and its transformation by thermal treatments

Amorphous powders have been obtained by mechanical alloying (MA) equiatomic powder mixtures of nickel and titanium. The amorphous phase thus formed decomposes upon heating first into the cubic B2 NiTi intermetallic compound; however, further heating promotes the precipitation of the intermetallics Ni₃Ti and NiTi₂. These transformations are shown to occur also in mechanically ground (MG) NiTi wire, but not in this same material exempted from ball-milling processing. It is suggested that this unique behaviour is brought about by the particular structural features of the MA or MG powders, which promote the otherwise sluggish decomposition of B2 NiTi.     

Synthesis, characterization and annealing of mechanically alloyed nanostructured FeAl powder

Elemental powders of Fe and Al were mechanically alloyed using a high energy rate ball mill. A nanostructure disordered Fe(Al) solid solution was formed at an early stage. After 28 h of milling, it was found that the Fe(Al) solid solution was transformed into an ordered FeAl phase. During the entire ball milling process, the elemental phase co-existed with the alloyed phase. Ball milling was performed under toluene to minimise atmospheric contamination. Ball milled powders were subsequently annealed to induce more ordering. Phase transformation and structural changes during mechanical alloying (MEA) and subsequent annealing were investigated by X-ray diffraction (XRD). Scanning electron microscope (SEM) was employed to examine the morphology of the powders and to measure the powder particle size. Energy dispersive spectroscopy (EDS) was utilised to examine the composition of mechanically alloyed powder particles. XRD and EDS were also employed to examine the atmospheric and milling media contamination. Phase transformation at elevated temperatures was examined by differential scanning calorimeter (DSC). The crystallite size obtained after 28 h of milling time was around 18 nm. Ordering was characterised by small reduction in crystallite size while large reduction was observed during disordering. Micro hardness was influenced by Crystallite size and structural transformation.     

Nimesulide-modified gum karaya solid mixtures: preparation, characterization, and formulation development

Solid mixtures of nimesulide (NS) and modified gum karaya (MGK) were prepared to improve the dissolution rate of NS. The effect of drug-carrier ratio on dissolution rate of NS was investigated by preparing the solid mixtures of different ratios by cogrinding method. Solid mixtures were also prepared by physical mixing, kneading, and solid dispersion techniques to study the influence of method of preparation. Differential Scanning Calorimetry (DSC), X-ray Diffraction (XRD), and equilibrium solubility studies were performed to explain the results of in vitro dissolution rate studies. It was clearly evident from the results that the NS dissolution rate was dependent on the concentration of MGK in the solid mixtures, and optimum weight ratio was found to be 1:4 (NS:MGK). Though the dissolution rate of NS from all solid mixtures prepared by different methods improved significantly, maximum improvement in dissolution rate was observed with solid dispersions. The order of methods basing on their effect on dissolution efficiency is solid dispersion > kneading > cogrinding > physical mixing > pure NS. Tablets of pure drug and solid mixtures (1:4 w/w, NS:MGK) were prepared. Though the best results from the dissolution test were obtained for the tablets containing solid dispersions, tablets containing cogrinding mixture were found to be suitable, from a practical point of view, for commercialization.     

Porous FeAl alloys via powder sintering:Phase transformation,microstructure and aqueous corrosion behavior

This study investigates the phase transformation and microstructure of porous FeAl parts sintered from elemental powder mixtures using in-situ neutron diffraction and in-situ thermal dilatometry.A single B2 structured FeAl phase was determined in the sintered FeAl alloy.The combined effects of the Kirk-endall porosity,transient liquid phase,and phase transformations associated with powder sintering all contribute to the swelling phenomenon of the final sintered part.The aqueous corrosion test indicates that the corrosion products include iron oxides in the porous FeAl parts.The accumulation of corrosion products blocks the pore channel and decreases pore size and permeability over the soaking time.     

Synthesis of Ti2SnC from Ti/Sn/TiC powder mixtures by pressureless sintering technique

Ti/Sn/TiC powder mixtures were first employed to synthesize Ti₂SnC powder by pressureless sintering in the temperature range of 950–1250 °C at vacuum atmosphere. Ti₂SnC began to form at 950 °C, its content increased with increasing temperature. High purity of Ti₂SnC was obtained by sintering the mixtures with deficient Sn and TiC at 1200 °C for 15 min. A reaction mechanism was proposed to explain the formation of Ti₂SnC. The Ti₂SnC powder was characterized by scan electron microscopy (SEM) and X-ray diffraction (XRD). Using the above mixtures and process, the Ti₂SnC ceramic powder can be obtained on a larger scale.     

The preparation and characterization of ultrafine tungsten powder

Abstracts are not published in this journal This revised version was published online in November 2006 with corrections to the Cover Date.     

Elevated temperature tensile properties of powder metallurgy Ni3Al alloyed with chromium and zirconium

The tensile properties of hot extruded powders of Ni-24.1Al, Ni-19.1Al-8.5Cr, and Ni-17.4Al-7.9Cr-0.5Zr have been evaluated from room temperature to 1000° C. These powder metallurgy materials have a fine grain size that results in relatively little increase in yield stress with increasing temperature compared to coarse-grained or single-crystal materials. The alloy containing chromium and zirconium shows greatly reduced dynamic embrittlement in the temperature range 600 to 800° C where the unalloyed aluminide exhibits brittle behaviour. The Cr- and Cr + Zr-containing alloys deform superplastically above 900° C. The mechanism of superplastic deformation appears to be predominantly grain-boundary sliding.     

双粒径组分YSZ纳米粉体的成型、烧结与电学性能研究

介绍了单粒径组分和双粒径组分YSZ纳米粉体的成型与烧结行为以及烧结体电学性能的研究.其中采用双粒径组分配料,在传统的单轴施压情况下成型,即能明显降低YSZ陶瓷膜的致密烧结温度,在1400℃烧结样品的相对密度可以达到93%, 1550℃烧结样品的相对密度能达到99%;所制备YSZ致密陶瓷膜在800℃的离子电导率为0.4S/cm.     

Micromechanical characterization of bulk composite prepared by sintering of mechanically alloyed aluminum-316 stainless steel (35 wt%) powder blend

Present study concerns deformation behavior of the ball milled and consolidated powder blend comprising 316 stainless steel and elemental Al (65 wt%), studied by the micro- and nano-indentation techniques. With an aim to examine the strain hardening behavior of the consolidated samples, nano-indentation measurements have been carried out by applying variable load at multiple spots and cyclic load at the single spot. Similar experiments have been carried out for the bulk 316-stainless steel plate to compare the results with those obtained from the consolidated samples. The consolidated samples exhibited much higher hardness values than the plate along with high elastic recovery and appreciable work hardening.     

Mechanically activated combustion synthesis of Ti3AlC2/Al2O3 nanocomposite from TiO2/Al/C powder mixtures

Ti₃AlC₂/Al₂O₃ nanocomposite powder was synthesized by mechanical-activation-assisted combustion synthesis of TiO₂, Al and C powder mixtures. The effect of mechanical activation time of 3TiO₂-5Al-2C powder mixtures, via high energy planetary milling (up to 20?h), on the phase transformation after combustion synthesis was experimentally investigated. X-ray diffraction (XRD) was used to characterize as-milled and thermally treated powder mixtures. The morphology and microstructure of as-fabricated products were also studied by scanning electron microscopy (SEM) and field-emission gun electron microscopy (FESEM). The experimental results showed that mechanical activation via ball-milling increased the initial extra energy of TiO₂-Al-C powder mixtures, which is needed to enhance the reactivity of powder mixture and make it possible to ignite and sustain the combustion reaction to form Ti₃AlC₂/Al₂O₃ nanocomposite. TiC, AlTi and Al₂O₃ intermediate phases were formed when the initial 10?h milled powder mixtures were thermally treated. The desired Ti₃AlC₂/Al₂O₃ nanocomposite was synthesized after thermal treatment of 20?h milled powder and consequent combustion synthesis and FESEM result confirmed that produced powder had nanocrystalline structure.     

The preparation of AI2O3/Ni composites by a powder coating technique

In the present study, nickel particles are coated onto the surface of alumina powder by an impregnation technique. The densification behaviour and the microstructural evolution of the nickel coated alumina powder during sintering are investigated. The strength and the toughness of the resulting Al₂O₃/Ni composites are determined. As the nickel content is less than 13 vol%, fully dense composites can be prepared by pressureless sintering. The matrix grain size decreases as nickel inclusions are added. The strength and the toughness of alumina can be increased by 23 and 42% by adding 5 and 8vol% nickel, respectively. The toughening effect is attributed to plastic deformation of ductile inclusions and crack deflection by the inclusions. The strengthening effect is attributed to microstructural refinement.     

Millable polyurethane/organoclay nanocomposites: preparation, characterization, and properties

Novel millable polyurethane (PU)/organoclay nanocomposites have been successfully prepared by conventional transformation techniques. One natural (C6A) and two organically modified (C15A and C30B) montmorillonites have been used as clays for preparing PU nanocomposites. The optimum dispersion of nanofiller at a nanometer scale in PU matrix was confirmed by X-ray diffraction patterns and transmission electron microscopy. A substantial improvement of the PU properties by addition of only a small amount of organoclay was observed. It is worthy to note that the organoclays show a different interfacial interaction with the PU matrix, which was reflected in different macroscopic properties. Thus, C30B organoclay seems to react with PU chains to form covalent bonds, while C15A only interacts physically with PU chains. Mechanical and barrier properties are analyzed.     

Formation,compressibility and sintering of aggregated MgO powder

The aggregates of MgO crystallites are formed during calcination. The compressibility of the aggregated MgO powder and the sintering of the compacts of the aggregated MgO powders, as well as the grain growth of MgO were investigated.     

Microstructure characterization,mechanical properties,compressibility and sintering behavior of Al-B4C nanocomposite powders

In the present work, Al-xB₄C nanocomposite (x = 0, 1, 2, 3, 4 and 5 in wt%, having the average B₄C size of 50 nm) were prepared using a high-energy ball mill. The milling times up to 16 h were applied. Then, the microstructural evolutions, mechanical properties, compressibility and sintering behavior of nanocomposites were investigated. The changes in powders morphology and microstructure during the milling process were characterized by laser diffraction particle size analyzer (LDA), SEM, XRD, EDS and TEM techniques. Compressibility and sintering behavior of milled powders compacted under different pressures (100–900 MPa) and at different sintering temperatures (500, 550 and 600 °C) were also studied. The pressing behavior of the nanocomposites was analyzed using linear compaction equations developed by Heckel, Panelli-Filho and Ge. The results showed the significant effects of B₄C amounts and sintering temperatures on the compressibility and sintering behavior of nanocomposites. The increase in the B₄C amount led to a decrease in both the compressibility rate and the sinterability of specimens. The maximum compression strength of 265 MPa and Vickers hardness of 165 VHN were obtained for Al-5 wt.% B₄C nanocomposite milled for 16 h followed by sintering at 600 °C.     

Conductive SnO2/Sb powder: preparation and optical properties

Preparation of an SnO₂ semiconducting powder doped with antimony (x=2.38 mol%) was achieved by co-precipitation. The unit cell parameters of the doped SnO₂ powders were measured and their changes with dopant concentration were determined. Four-point sheet resistance measurements, together with optical and infrared spectra of the powder were taken in order to obtain a highly-conducting, low-emitting powder which could be used for antistatic paint preparation. Evolution of the phonon bands corresponding to Sn-O stretching modes as a function of dopant concentration were followed, and a model calculation based on an extended four-parametric Kurosawa relation was applied to the reflection spectra of differently doped powders. It was found that the frequency of the plasma oscillations shifts with dopant concentration, and the intensity of the reflectivity peaks was correlated with plasmon-phonon interactions. An additional negative reflection peak in the range 1100 to 1200 cm^–1 was found in the reflection spectra of highly doped powders and was attributed to the coupled modes between the plasma oscillations and one of the phonon combinational or overtone modes of SnO₂.     

The effect of carbon coating of AIN powder on sintering behavior and thermal conductivity

High thermal conductive AlN ceramics doped with Y₂O₃ were produced by sintering the powders obtained after applying a carbon coating to the surface of AlN powder grains. During sintering at 1800°C for 1 hour, the carbon reacts with the surface of the AlN grains by carbothermal-reduction of Al₂O₃, and also with the Al₂Y₄O₉ intermediate phase to form AlN, Y₂O₃ and CO. By adding 0.56 mass% of carbon, almost all the Al₂Y₄O₉ is reacted and the thermal conductivity increases from 184 W/(m · K) to 224 W/(m · K). Further carbon addition decreases the thermal conductivity and also the final sintered density.