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《电加工与模具》2015,(6)
在空心涡轮叶片型芯型壳一体化陶瓷铸型制备过程中,对光固化叶片原型进行整体式内腔结构设计,可显著降低原型烧失过程中铸型的热应力,避免型壳开裂。但在大尺寸叶片铸型的凝胶注模成形过程中,叶片原型榫根部位因刚度偏低,在陶瓷浆料静压力作用下会变形,导致铸型精度较差。为此,提出了一种原型分区域内腔结构设计方法,并基于叶片原型静压力结构刚度-铸型热结构强度有限元模拟,确定了叶身和榫根部位分别采用0.7 mm和0.9 mm的内腔结构尺寸。采用工业CT及逆向精度分析比较了分区域内腔结构设计前后铸型的精度变化,结果表明:分区域内腔结构设计方法降低了凝胶注模过程中原型榫根部分的静压力变形,有效改善了铸型的整体精度,避免了脱脂过程中铸型开裂,可制备出精度高、结构完整的大尺寸叶片陶瓷铸型。 相似文献
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复杂结构空心高压涡轮导向叶片精密铸造工艺 总被引:2,自引:0,他引:2
对双联复杂结构空心高压涡轮叶片的精密铸造工艺进行了研究。结果表明,采用硅基陶瓷型芯为主芯并组合石英管,使制备空心叶片铸造用陶瓷型芯工艺过程明显简单化,提高了陶瓷型芯的成品率。采用该型芯成功制备了合格的双联空心高压涡轮叶片。 相似文献
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针对复杂空心定向涡轮叶片精密铸造技术需求,在前期研究基础上,研究了陶瓷粉料级配技术、型芯成型工艺、型芯焙烧工艺、型芯低温强化工艺,制备出满足高推重比发动机空心涡轮叶片浇注要求的陶瓷型芯材料。该材料应用后,某型航空发动机高压涡轮定向空心无余量工作叶片合格率达60%以上,解决了航空发动机定向空心叶片精密铸造行业技术瓶颈。 相似文献
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《特种铸造及有色合金》2016,(12)
从单晶叶片的选晶过程、HRS定向凝固工艺制备航空叶片及LMC工艺制备重型燃气轮机叶片3方面,简要介绍了数值模拟技术的研究进展。描述了数理模型的建立,对比分析了两种不同的定向凝固工艺的优缺点。螺旋选晶器的设计对单晶叶片的制备影响较大,其设计失效可能会导致选晶效率差,出现杂晶缺陷等。通过对航空叶片温度场及微观组织的模拟,结合试验研究,优化了工艺,成功制备出单晶叶片。重型燃气轮机叶片制备更为复杂,通过数值模拟缩短了研发周期,节约了成本。 相似文献
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A transpiration cooling system for gas turbine applications has significant benefit for reducing the amount of cooling air and increasing cooling efficiency. In this paper, the porous ceramic coating, which can infiltrate cooling gas, is developed with plasma spraying process, and the properties of the porous coating material such as permeability of cooling gas, thermal conductivity, and adhesion strength are examined. The mixture of 8 wt.% yttria-stabilized zirconia and polyester powders was employed as the coating material, in order to deposit the porous ceramic coating onto Ni-based super alloy substrate. It was shown that the porous ceramic coating has superior permeability for cooling gas. The adhesion strength of the porous coating was low only 20% compared with the thermal barrier coating utilized in current gas turbine blades. Simulation test of hot gas flow around the gas turbine blade verified remarkable reduction of the coating surface temperature by the transpiration cooling mechanism. It was concluded that the transpiration cooling system for the gas turbine could be achieved using the porous ceramic coating developed in this study. 相似文献
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Haihua Wu Dichen Li Yiping Tang Bo Sun Dongyang Xu 《Journal of Materials Processing Technology》2009,209(18-19):5886-5891
Injection moulding is accepted as one of the most important methods for shaping complex ceramic cores, which are used to form intricate internal cooling passages of gas turbine blades. But the relatively long lead time and high costs involved in the fabrication of hard tooling render it uneconomical for new products development and low-volume production. In the study, a rapid prototyping process is developed to fabricate complex-shaped alumina-based ceramic core by combining stereolithography (SL) with gelcasting. SL is utilized to fabricate an integral sacrificial resin mold, and gelcasting is utilized to form a wet ceramic core green body through polymerization of aqueous ceramic slurry. The freeze-drying process is adopted to treat the wet green body surrounded by the resin mold, the drying shrinkage is decreased, and the generation of crack can be prevented. The sintering shrinkage of ceramic core is controlled by adding magnesium oxide power and developing a novel sintering process. After the resin mold is burnt out, the complex-shaped alumina-based ceramic core is obtained. 相似文献
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Corrosion-resistant castable high-temperature alloys with properties close to those of alloys with directed structure used for casting vanes of aircraft gas turbine engines and the process of casting of large single-crystal turbine blades of stationary gas turbine units are described. These alloys and the casting process are used to develop a new generation of gas turbine engines and units. 相似文献
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Metal coatings of MCrAlY-type and ceramic thermal barrier coatings on blades and vanes are typical examples of electron-beam physical vapor deposition applications in the gas turbine industry. It is most probable that the gradient thermal barrier coatings will become widely accepted in two to three years. This article reviews current technology in the gas turbine industry and describes some of the possible future aspects. 相似文献
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The higher performance levels of modern gas turbine engines present significant challenges in the reli-ability of materials
in the turbine. The increased engine temperatures required to achieve the higher per-formance levels reduce the strength of
the materials used in the turbine sections of the engine. Various forms of thermal barrier coatings have been used for many
years to increase the reliability of gas turbine engine components. Recent experience with the physical vapor deposition process
using ceramic material has demonstrated success in extending the service life of turbine blades and nozzles. Engine test results
of turbine components with a 125 μm (0.005 in.) PVD TBC have demonstrated component operating tem-peratures of 56 to 83 °C
(100 to 150 °F) lower than non-PVD TBC components. Engine testing has also revealed that TBCs are susceptible to high angle
particle impact damage. Sand particles and other engine debris impact the TBC surface at the leading edge of airfoils and
fracture the PVD columns. As the impacting continues, the TBC erodes in local areas. Analysis of the eroded areas has shown
a slight increase in temperature over a fully coated area ; however, a significant temperature reduc-tion was realized over
an airfoil without TBC. 相似文献
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介绍了涡轮空心叶片用铝基陶瓷型芯的应用背景,探讨了铝基陶瓷型芯强化及溶失性能的重要意义。阐述了造型材料、成孔剂、脱芯方法对氧化铝基陶瓷型芯溶失性能增强的研究现状,并展望了铝基陶瓷型芯未来发展面临的挑战。 相似文献
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《Surface & coatings technology》1987,30(1):1-11
The science and technology of thermal barrier coatings has advanced considerably since reports of the first test on turbine blades in a research engine in 1976. Today thermal barrier coatings are flying in revenue service in a low risk location within the turbine section of certain gas turbine engines. The state-of-the-art coating system for gas turbine applications is currently a plasma-sprayed ZrO2-(6%–8%) Y2O3 ceramic layer over an MCrAlY (M ≡ Ni, Co or NiCo) bond coat layer plasma sprayed at low pressure.Although the potential for meeting current and short-term goals is high, longer-range goals may not be attainable with current coating concepts. These longer-range goals will involve high risk designs where coating loss could lead directly to component loss. Several steps must be taken to help meet these goals. Improved understanding of coating failure mechanisms is required. Models are needed to predict lifetimes. Process automation and quality control procedures must be instituted. Finally, new concepts in plasma-sprayed coatings must be developed and alternatives to the plasma- spraying process may be required.The current status of thermal barrier coatings and prospects for future progress in the above areas are summarized. 相似文献