Influence of pre-cure freezing of Iberian ham on proteolytic changes throughout the ripening process

This work aimed to investigate the effect of pre-cure freezing Iberian hams on proteolysis phenomena throughout the ripening process. Non-protein nitrogen (NPN), peptide nitrogen (PN) and amino acid nitrogen (AN) as well as amino acid and dipeptide evolution followed the same trend in both refrigerated (R) and pre-cure frozen (F) Iberian hams during processing. At the different stages of ripening, there were no differences in the content of NPN and AN while F dry-cured hams had higher levels of PN than R hams at the final step. This seemed to be more related to the salt content (lower in F than in R hams) than to the pre-cure freezing treatment. Most amino acids and dipeptides detected showed higher concentrations in F than in R Iberian hams at the green stage, being rather similar at the intermediate phases. At the final stage, the effects of pre-cure freezing of Iberian hams were not well defined, higher levels of some amino acids and dipeptides were found in R than in F Iberian hams whereas other amino acids were lower in R than in F hams.     

Muscle individual phospholipid classes throughout the processing of dry-cured ham: Influence of pre-cure freezing

This paper aims to study the profile of phospholipid (PL) classes of Iberian ham throughout its processing and the changes it underwent due to the influence of the pre-cure freezing treatment. The general profile of each PL class did not vary during the ripening stage. Phosphatidylcholine (PC) showed the highest proportion, followed by phosphatidyletanolamine (PE) and phosphatidylserine (PS) and phosphatidylinositol (PI) being the minor PL. The four PL classes were highly hydrolysed during the salting stage and their degradation continued during the rest of the processing. Pre-cure freezing of Iberian ham influenced the levels of the four PL classes at the initial stage, all of them being higher in refrigerated (R) than in pre-cure frozen (F) hams. Moreover, the pattern of hydrolysis was not the same in these two groups.     

Effect of brine thawing/salting for time reduction in Spanish dry-cured ham manufacturing on proteolysis and lipolysis during salting and post-salting periods

The simultaneous brine thawing/salting operation has been proposed as an effective alternative for the accelerated processing of frozen cured hams. The aim of the present study was to study the effect of this new technology on the lipolytic and proteolytic enzymes responsible for the generation of flavour precursors during the salting and post-salting stages of the manufacturing of Spanish dry-cured ham. The effect of the frozen and thawed process produced a higher proteolytic and lipolytic activity than in the fresh traditional salted hams (FPS) that was detected by a higher concentration in free amino acids and free fatty acids. On the other hand, the brine thawed/salted treatments, at atmospheric pressure (BTS) and with vacuum impregnation (BTS-TP), produced an acceleration of the myofibrillar degradation that occurred in the BTS and BTS-TP hams in comparison to FPS. However, the lipolysis was affected by the frozen treatment but not by the brine thawed treatments, as few differences in free fatty acids and lipase activity were detected among the frozen and brine thawed hams at the end of post-salting stage.     

Study of salting and post-salting stages of fresh and thawed Iberian hams

Fresh raw material has been traditionally used to obtain dry-cured Iberian ham, although the use of thawed raw material is increasing. This type of raw material has been previously studied for dry-cured production employing White pigs, where the salting time has been reduced to reach similar NaCl concentrations. The aim of this work was the analysis of salting and post-salting stages of Iberian hams, employing fresh or thawed raw materials. The results showed that fresh Iberian hams had higher salt concentrations than thawed Iberian hams for the salting time ratio used, a ratio established to reduce the freezing/thawing effect that was previously observed working with White ham. This fact shows that the Iberian raw material in dry-cured ham manufacturing is less affected, by the freezing/thawing process than the White raw material.     

Evolution of volatile aldehydes in Iberian ham matured under different processing conditions

To evaluate the influence of the Iberian ham processing conditions in the evolution of volatile aldehydes, 35 hams were processed in two plants following different conditions of relative humidity and temperature. For this, free fatty acids, peroxide values and volatile aldehydes were quantified in the hams. The highest increases in free fatty acids were noted during the drying stage in both processing plants. The drying period also revealed the greatest increase in peroxide values, where the highest values were in those hams processed at higher temperatures. The temperature during post-salting and drying had a marked influence on the formation of volatile aldehydes, being responsible for the differences in volatile compounds of matured hams.     

Effect of prefreezing hams on endogenous enzyme activity during the processing of Iberian dry-cured hams

The use of frozen/thawed raw material in the processing of Iberian dry-cured ham has been studied to determine its effect on the sensory quality of the final product. The proteolysis and lipolysis processes were measured by the proteolytic and lipolytic enzyme activities and free amino acids and free fatty acids. The thawed Iberian hams had lower salt contents throughout the process. The use of thawing raw material did not affect the proteolytic enzymes, cathepsins, aminopeptidases and dipeptidylpeptidases, only the activity of dipeptidylpeptidase III was reduced due to thawing. Moreover, there were no differences in the content of free amino acids between fresh and thawed hams during the whole process. However, the use of thawing hams affected the lipolytic activity. The activity of phospholipase and neutral lipase were significantly higher in the thawed hams and also the content of free fatty acids, at all the stages analyzed. Consumer sensory analysis showed thawed Iberian hams had the lowest hardness, probably due to an intense proteolysis. The acceptability of the Iberian hams was similar between fresh and thawed hams.     

Pre-freezing Hams Affects Lipolysis during Dry-curing

An initial freezing/thawing treatment of raw hams prior to dry-curing was compared to the standard process (refrigerated hams) by assaying free fatty acid generation and carbonyl index in both biceps femoris muscle and adipose tissues throughout curing. More intense lipolysis occurred between 0 and 5 mo for muscle, and 0 and 10 mo for adipose tissue. Lipid oxidation in adipose tissue was higher than in muscle. No significant differences (p<0.05) were observed in lipolysis between refrigerated and frozen/thawed hams at the end of the process. Ham sensory evaluation after 15 mo showed that initial freezing/thawing treatment did not affect final sensory quality except for a more salty taste.     

Influence of pre‐cure freezing on the profile of volatile compounds during the processing of Iberian hams

BACKGROUND: This work was designed to study the effect of pre‐cure freezing of raw thighs from Iberian pigs on the profile of volatile compounds during the processing of hams. RESULTS: Generation of volatile compounds during Iberian ham processing was similar in both pre‐cure frozen and refrigerated hams, the main differences being at the final stage. The levels of 2‐methylbutanal, 2‐methyl‐1‐butanol, 2,3‐butanediol and 2‐heptanol were significantly higher in dry‐cured hams that were pre‐cure frozen than in refrigerated ones, whereas the content of most detected esters was statistically lower in pre‐cure frozen than in refrigerated hams. CONCLUSION: The effect of pre‐cure freezing of Iberian ham on the profile of volatile compounds during ripening was not remarkable. Few differences were found in the final product, which would not greatly modify the aroma and flavour features of the dry‐cured hams. Copyright © 2010 Society of Chemical Industry     

Effect of brine thawing/salting on endogenous enzyme activity and sensory quality of Iberian dry-cured ham

Simultaneous brine thawing/salting process was applied as an alternative to traditional pile salting process using 51 frozen Iberian hams. The effect of this type of salting process on endogenous enzyme activity and sensory quality of Iberian dry-cured hams was analysed. The frozen hams were simultaneously thawed and salted with saturated brine, with and without vacuum pulses, and were compared to hams thawed under refrigeration and traditionally salted. The peptidase and lipase activities were measured at the end of salting and post-salting stages. The activity of cathepsin B+L was reduced in the two brine salted batches while few differences among batches were observed for the other peptidases. Several lipase activities were significantly reduced in the two brine salted batches. The brine thawed processing affected the free fatty acid content at the different stages although the differences were more appreciated at the beginning of the process and no differences were observed at the end. The long ripening time makes these differences negligible and the consumer did not appreciate any differences between the sensory quality of Iberian brine/thawed hams and traditional Iberian thawed pile salted hams.     

Use of simultaneous brine thawing/salting in dry-cured Iberian ham production

The study of simultaneous brine thawing/salting as an alternative to the traditional stages in Iberian dry-cured ham processing was carried out employing 75 pre-cured frozen hams from Iberian pigs. The frozen hams were simultaneously thawed and salted with saturated brine for periods of 3, 5, and 7 days with and without the application of a vacuum pulse in order to reach the same salt concentration as the traditional procedure. The post-salting behaviour of the brine/thawed hams was also studied. The results obtained indicated that simultaneous thawing and salting would considerably reduce the time needed to reach the same salt concentration as with the traditional procedure (77% and 63% reduction with and without vacuum pulse, respectively). This also implied lower dehydration, so an increase in the post-salting time or in the weight lost during this stage is required.     

Fatty acids and triacylglycerols profiles from different types of Iberian dry-cured hams

Thirty hams were allotted into four groups according to fattening diet ("Montanera" - acorns and pasture; and "Pienso" - concentrated diet) and genotype of pigs (Iberian and Iberian×Duroc pigs). Total lipids, triacylglycerol composition and fatty acids from neutral lipids fraction were measured in biceps femoris muscle. Fattening diet largely affected lipid composition of hams. Total intramuscular lipids and triacylglycerols content were higher in Montanera hams than in Pienso hams. In Montanera hams, triacylglycerols contained more oleic acid (C18:1) and less stearic (C18:0) and palmitic (C16:0) acids (p<0.001) and accordingly less PSO, PPL, PPO, PPS, SSO (p<0.001) and more OLL, OOL, OOO triacylglycerols compared to Pienso hams (p<0.001). Genotype of pigs has an important effect in triacylglycerols composition but only a limited effect on their fatty acids composition. So, Iberian hams contained more of PLLn, PLL, POLn and POL+SLL compared to Iberian×Duroc hams (p<0.001) and POO and SOO were present in a higher quantity in Iberian×Duroc hams (p<0.01).     

Post-salting studies in Spanish cured ham manufacturing. Time reduction by using brine thawing-salting

The use of the simultaneous brine thawing/salting on frozen raw material was compared in a previous work with the traditional pile salting method. The aim of this study was to characterise and compare the post-salting stage in Spanish cured ham production by processing fresh and thawed raw material with the traditional pile salting method (which can be considered as the reference method), with the results obtained using the brine thawing/salting method, with and without applying vacuum impregnation. The obtained results show that the thawed salted hams exhibited a higher NaCl diffusion than the fresh ones, implying a shorter post-salting period. Post-salting stage could be reduced from the 50 days employed in the traditional fresh raw material salting, to 25 days when using frozen hams brine thawed/salted. No influence of the use of vacuum impregnation during the salting stage was observed on the post-salting period.     

Effect of intensifying high‐temperature ripening on proteolysis,lipolysis and flavor of Jinhua ham

BACKGROUND: The flavor quality of dry‐cured ham comes from proteolysis, lipolysis and lipid oxidation, Maillard reaction and Strecker amino acid degradation. Intense proteolysis, lipolysis and lipid oxidation make major contributions to flavor development of dry‐cured ham. Increasing the temperature in fermenting and ripening could promote these reactions and accelerate flavor development in dry‐cured hams. The specific aroma flavor of Jinhua ham is developed only during long‐time high‐temperature ripening in July and August. Our objective was to effectively shorten the process time by intense high‐temperature ripening based on the flavor and quality features of traditional Jinhua ham. RESULTS: Muscle dehydration rate of 80‐day ripened hams (29.43 ± 1.16%) was higher than that of the traditional process (P < 0.05). The total free fatty acids in ripened hams of 45–80 days were all higher than that of traditional hams (P < 0.05) and the level of TBARS was significantly lower (P < 0.01). The flavor profile of modern‐processed hams was different from that of the traditional Jinhua ham. The contents of carboxylic acids and aldehydes were obviously higher than those of the traditional products (P < 0.05). The results of organoleptic evaluation for flavor and quality showed that 80‐day ripened hams reached the first‐grade level of traditional Jinhua ham. CONCLUSION: Long‐time (25–30 days) intensifying high‐temperature ripening (35–37 °C) could accelerate the proteolysis, lipolysis, lipids oxidation, flavor development and effectively shorten the process time based on the traditional flavor and quality features of dry‐cured ham. Copyright © 2009 Society of Chemical Industry     

Time-related changes in intramuscular lipids of French dry-cured ham

The aim of this study was to investigate the changes in intramuscular lipids during the processing of French dry-cured hams. In the fresh biceps femoris muscle, the lipid content was on average, 105 mg/g DM with a large individual variation. Glycerides accounted for about 75% of total lipids. During processing for 273 days, phospholipid content decreased markedly whereas free fatty acid content rose from 1·9 mg/g DM to 9·4 mg/g DM. Little change affected the fatty acid composition of both glycerides and phospholipids during processing. After a decrease in the proportion of polyunsaturated fatty acids during the first 2 months, free fatty acid composition remained stable. The results suggest that lipid alteration during dry-curing of hams is due to lipolysis and that lipid oxidation is limited.     

干腌火腿皮下脂肪的特性与食用品质的关系

根据国外干腌火腿的研究结果,分析火腿皮下脂肪组织的组成特点及在加工过程中的变化,发现含有2个或3个不饱和脂肪酸的三酰基甘油酯(POO,OOL和POL),熔点较低,在常温下呈液体状态,适宜于脂肪水解酶在水-油界面的反应,优先发生水解反应,释放出棕榈酸、油酸和亚油酸。在游离脂肪酸构成中,油酸和亚油酸的比例并没有增加,亚油酸的比例却明显降低,说明不饱和脂肪酸被氧化形成了其他物质。在加工期的前6个月,脂肪水解程度最大,使低熔点的三酰基甘油酯比例降低,高熔点的三酰基甘油酯比例相应提高,降低了脂肪组织的油腻感,硬度增加,色泽变成透明的玻璃状,熟制后口感脆嫩、利口。不饱和脂肪酸的适度氧化,最终形成许多挥发性化合物,赋予脂肪组织特有的腌腊风味。     

Effect of irradiation on colour and lipid oxidation of dry-cured hams from free-range reared and intensively reared pigs

The effect of irradiation dose (0, 5 and 10 kGy) of vacuum-packaged Iberian dry-cured ham slices from pigs fed on concentrate (CON) or free-range reared (FRG) was studied in relation to TBA-RS, hexanal content and instrumental colour changes. TBA-RS values increased after irradiation in the two sets of hams and the increase was dose-dependent. FRG samples showed higher TBA-RS values than CON samples in all treatments, although differences in the rate of formation of thiobarbituric acid-reactive substances were different in the two types of hams, being higher in CON samples than in FRG ones. Irradiation of dry-cured ham slices significantly increased hexanal contents in both sets of hams. Irradiation produced statistically significant increases in vacuum-packed dry-cured ham slices lightness (L^⁎-value), yellowness (b^⁎-value) and chroma (C^⁎-value). Irradiation resulted in significantly lower hue angle (h°) values and higher a^⁎-values in both sets of hams indicating a redder colour of irradiated samples than non-irradiated, and these changes were greater in FRG samples than in CON samples. Differences in composition characteristics of raw material could play an important role in the irradiation-induced changes on colour and lipid oxidation of vacuum-packaged dry-cured ham slices.Industrial relevanceIberian ham is dry-cured meat product with a high sensory quality due to pig fattening feature and the characteristics of its processing. Both factors lead to a product with characteristic cured red colour of the lean, an intense, characteristic and pleasant flavour, unique in dry-cured hams, derived from intense lipid oxidative phenomena. New commercialization formats of dry-cured Iberian hams include vacuum-packed sliced ham. Although the low Aw, NaCl and nitrite/nitrate contents make dry-cured ham not adequate for the growth of pathogens and spoilage microorganisms (cocci gram+ and yeast), those may be present on the surface of whole hams and reach the sliced product during the final boning, slicing and packaging operations even with the observation of strict hygienic procedures despite the implementation of modern technologies and HACCP systems, constituting a permanent risk of contamination. Dry-cured Iberian ham, as a result of its chemical characteristics, is a product with a long shelf-life at refrigeration temperature, however the risk of spoilage or pathogen growth could increase in the case of temperature abuse for a long stored period. Finally, due to health concerns, salting and curing process of dry-cured Iberian hams tend to a reduction in levels of NaCl and nitrite used. That could increase the risk associated to microorganism presence in dry-cured sliced hams. The use of irradiation could minimizes this risk, however irradiation could have important effects on overall quality of dry-cured Iberian products in which colour and extent of lipid oxidation and lipid oxidation-derived volatile compounds play an important role in consumer acceptation of the product.     

Influence of low-sodium mixtures of salts on the post-salting stage of dry-cured ham process

The reduction of added sodium chloride in dry-cured ham has been proposed to decrease the amount of sodium in the diet. The effect of substituting sodium chloride by potassium chloride, calcium chloride and magnesium chloride in some physicochemical characteristics of dry-cured ham throughout the post-salting stage was evaluated. The partial replacement of NaCl had significant effects on salt content at the end of the post-salting stage in the traditional process and this significantly affected a_w. The results showed that lower sodium hams, salted with a combination of NaCl and KCl, needed a maximum of 16 days more (32% increase) of post-salting than hams salted with 100% NaCl, while hams salted with a combination of NaCl, KCl, CaCl₂ and MgCl₂ needed a maximum of 26 days more (52% increase).     

Effect of salt content and processing conditions on volatile compounds formation throughout the ripening of Iberian ham

Volatile compounds evolution throughout the ripening of dry-cured Iberian hams with different salt content (6% vs. 3% of salt w/w) and processing temperature conditions (traditional processing vs. modified processing) was studied using solid-phase microextraction coupled to a direct extraction device (SPME-DED). Traditional processing implied an increase in the temperatures (28 °C) during an intermediate period (drying phase) of the processing, while in the modified process temperature was maintained at 19 °C. Enhanced temperatures in the traditional processing did not increase compounds from lipid oxidation such as hexanal, heptanal, octanal or nonanal. Salt level did not show any effect on volatiles during processing except for 2-pentylfuran during the drying stage (day 177). Although none of the volatile compounds monitored showed significant differences in the final sampling, the ratio between hexanal and octanal plus nonanal, that of hexanal and 3-methylbutanal plus 2-methylbutanal and that of hexanal and γ-octalactone were significantly higher in hams processed under modified system, in which the temperature is lower in the drying stage.     

蓝圆鲹传统腌干过程中内源脂肪酶和脂质降解氧化的变化分析

为探明传统腌干鱼类加工过程脂肪降解氧化规律,本研究以蓝圆鲹为原料,采用传统腌干方法,测定传统腌干鱼加工过程(鲜鱼、腌制、浸泡脱盐、烘干、成品)5个加工阶段的内源性中性脂肪酶(neutral lipase,NL)、酸性脂肪酶(acid lipase,AL)、磷脂酶(phospholipase,PL)、脂肪氧合酶(lipoxygenase,LOX)活力变化,过氧化值(peroxide value,POV)、硫代巴比妥酸值(thiobarbituric acid value,TBARS)、脂肪酸含量变化,分析内源性脂肪酶与脂质降解、氧化的关系。结果表明:蓝圆鲹腌干过程中内源性脂肪水解酶活力均随着加工进程出现不同速率的降低情况,成品中NL、AL、PL活力保存率分别为:17%、57%、33%,LOX在腌干过程中活力显著增强(P0.05)。POV和TBARS均在加工过程中逐步上升,其中POV在烘干后期急速下降。主成分分析显示内源性脂肪水解酶对脂质的降解有一定的影响作用,对脂肪氧化的影响极小;LOX对脂肪降解的影响较小,与脂质的氧化正相关;多不饱和脂肪酸含量在腌制阶段和烘干阶段呈明显下降趋势(P0.05);单不饱和脂肪酸脂肪酸和饱和脂肪酸含量均在腌制阶段和烘干阶段显著增加(P0.05);二十碳五烯酸和二十二碳六烯酸两者的含量变化呈现出互补状态。     

Oxidative stability and fatty acid composition of pig muscles as affected by rearing system, crossbreeding and metabolic type of muscle fibre

Muscle fibre type, fatty acid composition of phospholipids (PLs) and triacylglycerols (TGs) and susceptibility of muscle to lipid oxidation were studied in Biceps femoris (BF) and Tibialis cranialis (TC) muscles from Iberian and Iberian×Duroc pigs reared indoors and outdoors. Fatty acid composition of TGs was not affected by muscle fibre type and crossbreeding, but was strongly influenced by rearing system. In PLs crossbreeding slightly affected monounsaturated fatty acid (MUFA) and polyunsaturated fatty acid (PUFA) content in BF muscle, whereas rearing system showed a great influence on fatty acid composition of PLs. Oxidative fibres showed a positive relationship with saturated fatty acid (SFA) and MUFA contents and a negative one with PUFA content of PLs. Susceptibility of muscle to lipid oxidation was strongly influenced by diet, animals reared indoors and fed on concentrates showing higher levels of 2-thiobarbituric acid reactive substances (TBARS). Iberian×Duroc pigs tended to show slightly higher values of lipid oxidation than pure Iberian pigs. With regards to muscle fibre type, BF had lower TBARS values than TC, although within muscle no relationship was found between muscle fibre type and lipid oxidation.