稀土Sm2O3对WCoB-TiC复相陶瓷组织的影响

以WC、TiB2、Co粉末为基本原料,添加稀土Sm2 O3为抑制剂,采用真空液相反应烧结技术制备WCoB-TiC复相陶瓷材料,利用XRD、SEM和 EDS对其微观形貌和相组成进行表征。结果表明,添加一定量稀土Sm2 O3后,WCoB-TiC复相陶瓷晶粒细小且分布均匀,晶粒的长大得到抑制;随着稀土Sm2 O3的过量加入,复相陶瓷中有棒状晶粒出现,晶粒有粗化的趋势。在1400℃下烧结时,当Sm2 O3添加量为0．3％时,制成的WCoB-TiC复相陶瓷材料密度达到10．01 g/cm3,硬度HRA达到91。     

Ti-B-C-N粉末烧结的微观组织及其性能

以Ti-B-C-N四元相陶瓷粉末为实验材料,采用真空热压烧结和放电等离子烧结(SPS)工艺对其进行烧结,真空热压烧结和放电等离子烧结温度分别为1900℃和1450℃,烧结压力分别为20 MPa和40 MPa,保温时间分别为1h和3min。使用X射线衍射仪分析试样物相组成,扫描电子显微镜观察试样表面微观形貌和断口形貌,并测试了烧结试样的硬度和抗弯强度。结果表明:真空热压烧结和放电等离子烧结块体的主要生成相为TiB2相和TiCN相,相对密度分别为97.40%和93.06%,热压烧结试样致密度高,颗粒尺寸大,放电等离子烧结试样孔隙较多,晶粒尺寸小;抗弯强度分别为259.98 MPa和335.17 MPa;弹性模量分别为89.11GPa和162.92GPa;洛氏硬度分别为78.8和84.9;放电等离子烧结试样表现出较好的力学性能。     

不同烧结工艺对贮氢合金LaMgNiCo的性能影响

借助XRD和SEM及EPMA研究La0.67Mg0.33Ni2.5Co0.5贮氢合金的烧结工艺对该合金的微观组织结构及电化学性能的影响。结果表明,在不同烧结条件下合金均由不含Mg的LaNi5相、富Mg的LaNi3相及一个贫Mg的LaNix（x=3.0-3.8）相三相组成。当烧结温度不超过1203k时合金主相为LaN i3相,当烧结温度超过1 203K,LaN i5相逐步成为主相。电化学性能分析结果表明,烧结温度不超过1203K,合金放电能力主要受合金组织形成与均匀性影响;而烧结温度超过1 203K,Mg元素挥发损失成为影响合金放电能力的决定因素。烧结条件为873k～1123k保持24 h、1203k保持2h,是制备La0.67Mg0.33Ni2.5Co0.5贮氢合金的适宜工艺。     

烧结压力对Ti(CN)基金属陶瓷微观结构及力学性能的影响

采用气氛加压烧结法制备Ti(CN)基金属陶瓷,探索以较小的烧结压力制备出较高致密度的Ti(CN)基金属陶瓷刀具材料,同时能够克服传统的热等静压(HIP)所带来的一些组织缺陷.研究结果表明,随着烧结压力的提高,Ti(CN)基金属陶瓷的孔隙率明显降低,硬质相之间的粘连程度加大;为了提高烧结压力而充入更多的氩气,导致冷却阶段延长,从而延长了烧结时间,使环形相变厚,粘结相平均自由程增大.这些微观结构的变化使得随着烧结温度的提高,材料的抗弯强度上升,而硬度降低;快冷处理使环形相变薄,粘结相固溶强化程度加强,孔隙率下降,从而材料的强度和硬度同时得到提高;在烧结压力为2 MPa,烧结末期经过快冷处理,得到了孔隙率为A04B00,微观结构中没有"粘结相池",抗弯强度为2278 MPa,洛氏硬度91.9的高性能金属陶瓷材料.     

一种原位TiB_2颗粒增强铝基复合材料的制备及特性

以Al-6Cu-0.2Mg-1Mn合金为基体,采用混合盐原位反应法制备不同TiB2颗粒含量（质量分数分别为1%、3%、5%）的颗粒增强铝基复合材料,对不同处理状态的TiB2颗粒增强复合材料及Al-6Cu-0.2Mg-1Mn合金的相结构与显微组织进行分析,并测试其维氏硬度。结果表明,原位反应生成的TiB2颗粒能改善基体组织,阻止基体晶粒生长的方向性,得到等轴晶;随着增强相TiB2颗粒含量的增加,基体组织得到明显细化;不同处理状态3%及5%含量TiB2颗粒增强复合材料的维氏硬度均显著高于相应Al-6Cu-0.2Mg-1Mn合金的维氏硬度。     

Ti3SiC2/TiB2复合材料的制备及其组织和力学性能

以2TiC／Ti／Si／0．2Al／TiB2粉为原料，采用热压烧结工艺成功制备了Ti3SiC2／TiB2复合材料。结果表明：不同TiB2含量的试样中主晶相为Ti3siC2与TiB2两相，没有发现其它杂质相；当复合材料中TiB2的体积分数为10％时，其硬度、抗压强度、弯曲强度、断裂韧性都有显著的提高。经热处理后，Ti3SiC2／10％TiB2复合材料的弯曲强度由367．5MPa     

球磨对放电等离子烧结TiB2陶瓷的影响

研究了不同球磨处理工艺获得的TiB2粉末的物相及颗粒形貌，不同的原始粉末对SPS烧结效果产生不同的影响。研究结果表明：球料比（5：1)、球磨8h的TiB2粉末具有最好的烧结效果，其SPS烧结温度为1700℃，比热压烧结纯TiB2低100℃左右；烧结体的相对密度达到99％以上，平均粒径约为5μm，与低温液相热压烧结相当。     

WC-Co硬质合金的相组成及其相变

碳化钨（WC）是一种硬度高、热稳定性和耐磨性好的硬质合金材料，WC－Co硬质合金的性能除与WC晶粒的大小有关外，在很大程度上还取决于合金中的相组成及相转变，本文主要依据WC－Co系相图，采用热力学方法对烧结过程中合金的γ,η相的生长条件、成分结构以及相变过程进行了讨论，从本质上阐明WC－Co硬质合金的成相规律和影响因素。     

放电等离子合成Ti3AlC2/TiB2复合材料的研究

采用放电等离子烧结工艺成功地制备了Ti3AlC2/TiB2复合材料.研究表明:在1 250 ℃,30 MPa压力和保温8 min下烧结,可以得到相对密度达98%以上的致密Ti3AlC2/TiB2块体材料;在Ti3AlC2中添加TiB2能大幅度提高材料性能,Ti3AlC2/TiB2复合材料Vickers硬度随TiB2掺量的增加而增大,最大可达到10.4 GPa;当TiB2体积含量为10%时,复合材料的最大的抗弯强度为696 MPa,断裂韧性为6.6 MPa·m1/2.     

激光熔覆钛基复合涂层的显微组织和硬度分析

采用激光熔覆快速非平衡合成方法制备了原位反应合成TiB增强钛基复合材料.用Y2O3、Ti和B的混合粉末在Ti-6Al-4V基体表面激光熔覆制得TiB/Ti复合涂层.采用X线衍射仪(XRD)、扫描电子显微镜(SEM)、能量散射光谱仪(EDS)和硬度测试等方法,研究了原位合成TiB/Ti复合涂层的显微结构和显微硬度.结果显示:激光熔覆层的相结构主要为α-Ti和TiB两相,TiB增强相均匀地分布于复合涂层中,熔覆层的硬度值高于基体Ti合金的硬度值1倍以上,Y2O3含量(质量分数w,全文同)为1％的激光熔覆涂层内部的增强相组织最为均匀、细小,且硬度值也最高,平均硬度(HV)值约为830.     

Hardness Measurement of (TiB_2-TiAl)/TiAl Symmetrically Function Gradient Materials

( TiB2-TiAl)/TiAl symmetrically function gradient materials ( FGM) were prepared by spark plasma sintering ( SPS). Owing to the difference, of the thermal expansion coefficients between TiB2 and TiAl, a compressive surface stress was introduced to the FGM fry the thermal expansion mismatch. The hardness values of the uniform materials and the FGM were tested, respectively. For the FGM with a compressive surface stress, hardness is obviously superior to that of the uniform material. When the FGM was subjected to heat treatment, the hardness decreased due to a partial relaxation of the compressive surface stress.     

TiB2/Cu复合材料组织与性能的研究

以Ti、B和Cu的单质粉末为原料,经混粉-冷压成形-真空烧结,制备出原位自生TiB2陶瓷颗粒增强铜基复合材料.并借助热分析方法和X射线衍射对增强颗粒进行分析,同时通过扫描电子显微镜对复合材料组织进行观察,进一步测定复合材料的力学性能.结果表明,在Ti-B-Cu体系中,通过原位反应生成增强相是TiB2.随着B粉和Ti粉含...     

Research on Ultrafine WC-10Co Cemented Carbide with High Propertie

1 IntroductionMaterials scientists overthe world have been workingto seek for materials with both high hardness and hightoughness. The ultrafine grained WC-Co (cobalt-bondedtungsten carbide) is one of ideal materialstill now.Nano-crystalline WC-Co cemented carbides have both highhardness and hightoughness[1-8].Submicron hardmetals are used as wear parts ,circu-lar shearing and cutting blades , magnetic video tapes ,chipless formingtools ,dental tools and others .The per-formances of these t…     

Processing technique and sliding friction and wear behavior of TiB2／ZA27 composite

In-situ TiB2 particles reinforced ZA27 composite was prepared by the stir-casting technique and a twostep method. TiB2/Al composite was produced by incorporating K2 TiF6, KBF4 salts and other agents into Al melt. As a master alloy, TiB2/Al composite was used to manufacture TiB2/ZA27 composite, which results in the generation of well-distributed reinforcing TiB2 phase. The hardness, friction and wear behavior of TiB2/ZA27 composite were investigated. The results show that the hardness of the composite is enhanced with increasing the content of TiB2 particles, the incorporation of TiB2 reduces the wear rate of TiB2/ZA27 composite and improves the friction property under lubricated and dry sliding friction conditions. The worn track width of ZA27 alloy is 1.6 and 2.5 times as long as that of 2.1%TiB2/ZA27 composite at 150 N and 700 N load under lubricated conditions, which indicates that TiB2/ZA27 composite possesses higher bearing ability.     

Atomic force microscope study of WC-10Co cemented carbide sintered from nanocrystalline composite powders

In order to compare the spark plasma sintedng （SPS） process plus hot isostatic press （HIP） with vacuum sintedng plus HIP, an investigation was carried out on the topography, microstructure and gain size distribution of nanocrystalline WC-10Co composite powder and the sintered specimens prepared by SPS plus HIP and by vacuum sintering plus HIP by means of atomic force microscopy （AFM）. The mechanical properties of the sintered specimens were also investigated. It is very easy to find cobalt lakes in the specimen prepared by vacuum sintering plus HIP process. But the microstructure of the specimen prepared by SPS plus HIP is more homogeneous, and the grain size is smaller than that prepared by vacuum sintering plus HIP. The WC-10Co ultrafine cemented carbide consolidated by SPS plus HIP can reach a relative density of 99.4%, and the transverse rupture strength （TRS） is higher than 3540 MPa, the Rockwell A hardness （HRA） is higher than 92.8, the average grain size is smaller than 300 nm, and the WC-10Co ultrafine cemented carbide with excellent properties is achieved. The specimen prepared by SPS with HIP has better properties and microstructure than that prepared by vacuum sintering with HIP.     

TiB2-BN复相陶瓷的制备工艺及性能研究

采用等离子放电热压烧结方法研究了TiB2-BN复合材料的制备条件和烧结工艺，获得了综合性能良好的TiB2-BN复合材料。研究表明，混料方式的选择对最终获得性能良好的TiB2-BN复合材料有很大影响，且TiB2含量(体积分数)为50％左右时可获得较好的材料性能。在烧结过程中，随着保温时间的延长，TiB2-BN复合材料的相对密度有较大提高，电阻率和抗弯强度则出现极值。     

图像分析技术分析晶粒对Ti_3AlC_2/TiB_2材料性能的影响

采用DS-5M图像分析仪分析了不同TiB2含量的Ti3AlC2/TiB2复合材料微观晶粒大小和分布情况,分析结果表明,TiB2体积含量为10%的烧结样品晶粒发育较完善,分布也较均匀,随着TiB2含量的增加,层状晶粒的生长受到进一步的抑制,晶粒尺寸明显变小。采用阿基米德常数法测定烧结试样的密度,发现TiB2体积含量为10%的烧结样品相对密度最大,达到99.07%,TiB2体积比含量超过10%,相对密度逐渐减小;SPS烧结过程中TiB2体积含量少于10%时,样品呈现一个很窄的快速致密化阶段,随着TiB2含量的增加,原料发生反应所需温度升高和反应过程所需时间增加,降低了材料的致密化程度。可见图像分析复合材料微观晶粒的情况能很好地呼应材料宏观性能测试结果,提供了一种有效的测试分析手段。     

Microstructure and mechanical properties of WC-20wt% Co/ZrO2（3Y）cermet composites

The cermet composites WC-20wt%Co/ZrO2（E6）with four different comtents of ZrO2（3Y）were prepared by normal vacuum sinter processing;the optical microscope and SEMwere used to characterize their microstructures.The hardness.bending strength and impact toughness of the specimens were determined.The experimental results show that ZrO2（3Y） particles in WC-20wt%Co matrix are sphcrical particles in different sizes which are distributed uniformly in Co phases and WC phases,the bending strength and impact toughness of the WC-20wt%Co cermet composites added ZrO2（3Y）improve remarkably.but the hardness values have little change.