Examining Duct Leakage on Prestressed Concrete Bridges via a Multiple Neutron Sources Method

Tendon corrosion and the leakage of water through the grouting voids are important contributors to the degradation of prestressed concrete (PC) bridges. Therefore, leakage inspections are beneficial in determining whether a tendon is corroding. This work addresses the inspection of duct leakages on PC bridges using a special multiple neutron source method. This approach is based on the principle of elastic collision between fast neutrons and hydrogen atoms during the emergence of thermalization. Multiple neutron sources should be combined with multiple detectors and an appropriately extended detection time. The probability of capturing thermal neutrons can thus be increased to inspect PC duct leakage. An equation was derived from a combination of theoretical studies and experimental outcomes as a reference for properly selecting the numbers of neutron sources and detectors as well as the detection time. The experimental results show that this approach increases the detection depth of leakage within concrete.     

CFRP Tendons for the Repair of Posttensioned, Unbonded Concrete Buildings

The deterioration attributable to corrosion of concrete structures reinforced with unbonded, posttensioned tendons is a costly problem. Recent research has shown composite materials such as fiber-reinforced polymers (FRP) to be suitable alternatives to steel because they provide similar strength without susceptibility to electrochemical corrosion. Carbon-FRP (CFRP) in particular has great promise for prestressed applications because it shows resistance to corrosion in environments that might be encountered in concrete and experiences less relaxation than steel. This paper outlines the testing and implementation of a posttensioned system that uses CFRP tendons to replace corroded, unbonded posttensioned steel tendons. This system was then implemented in a parking garage in downtown Toronto. To the writers’ knowledge, this is the first example of an unbonded, posttensioned tendon replacement using FRP tendons. The system used split-wedge anchors designed specifically for CFRP tendons. The dead end was anchored by directly bonding the tendon to the concrete slab. The CFRP tendon was successfully inserted in the opening created by the removal of the corroded tendon and stressed. Although the system was shown to be feasible, the current anchorage configuration results in load losses of up to 60% during the transfer. Changing the orientation of the anchor was found to reduce the load loss to an acceptable range of 1–9%.     

Experimental Study on Bond Behavior between Concrete and FRP Reinforcement

Bonding between fiber-reinforced polymer (FRP) sheets and concrete supports is essential in shear and flexural applications for transfer of stress between concrete structure and reinforcement. This paper aims at better understanding FRP–concrete bond behavior and at assessing some of the common formulations for effective bond length and bond–slip models (τ-s) by means of an extensive experimental program on 39 concrete specimens strengthened with various types and amounts of FRP strips and covering a wide range of FRP axial rigidities, subjected to both double-shear and bending tests. Effective bond length, maximum bond/shear stress, slip when bond stress peaks, and slip when bond stress falls to zero, were all experimentally measured. The influence of FRP stiffness on effective bond length and bond–slip behavior was observed. New expressions for (1) effective bond length; (2) maximum shear/bond stress; (3) slip at peak value of bond stress; and (4) slip at ultimate, taking into account the influence of FRP stiffness, are proposed.     

Bond Strength of Fiber Reinforced Polymer Rebars in Normal Strength Concrete

The bond behavior of reinforcing bars in concrete is a critical issue in the design of reinforced concrete structures. This study focuses on the bond strength of fiber reinforced polymer (FRP) rebars in normal strength concrete. Four different types of rebars were tested using the pullout method: aramid FRP (AFRP); carbon FRP (CFRP); glass FRP (GFRP), and steel. This involved a total of 151 specimens containing 6, 8, 10, 16, and 19?mm rebars embedded in a 203?mm concrete cube. The test embedment lengths were five, seven, and nine times the rebar diameter (db). For each rebar, the test results include the bond stress–slip response and the mode of failure. The test results showed that the bond strength of an FRP rebar is, on average, 40–100% the bond strength on a steel rebar for pullout failure mode. Based on this research, a proposal for the average bond strength of straight FRP rebars in normal strength concrete is made, which verifies an existing bond strength relationship (GFRP) and extends its application to AFRP and CFRP. It is an expression that is a function of the rebar diameter, and the concrete compressive strength.     

Nonlinear Finite-Element Analysis of Posttensioned Concrete Bridge Girders

Posttensioning is an effective method for the construction of different types of bridge girders such as those used in segmentally erected bridges. Available nonlinear analysis programs for bridge girders under severe loading conditions are computationally expensive though. In addition, they neglect important phenomena such as bond-slip, friction, and anchorage losses. The objective of the proposed work is to develop a new nonlinear finite-element program for analysis of posttensioned bridge girders. The new model overcomes most of the difficulties associated with existing models. The model is based on the computationally efficient mixed formulation and considers bond, friction, and anchorage loss effects. The mixed formulation is characterized by its fast convergence, usually with very few finite elements and its robustness even under severe loading conditions. The posttensioning operation is accurately simulated using a phased-analysis technique, in which each stage of the posttensioning operation is simulated through a complete nonlinear analysis procedure. Correlation studies of the proposed model with experimental results of posttensioned specimens are conducted. These studies confirmed the accuracy and efficiency of the newly developed software program, which represents an advancement over existing commercial software packages for evaluating posttensioned bridge girders, in particular those subjected to severe loading conditions.     

Durability of Wet Bond of Hybrid Laminates to Cast-in-Place Concrete

Wet bond is a chemical bond developed to connect fiber-reinforced polymer (FRP) stay-in-place formwork to cast-in-place concrete for a composite action. Curing of chemical adhesive and fresh concrete occurs simultaneously in wet bond. Since FRP-concrete composite structure so designed is strongly dependent on the bond between FRP and concrete, a durable bond is of paramount importance. This paper presents a study on durability performance of wet bond exposed to sustained low temperature, freeze-thaw cycles, and wet-dry cycles. Single lap pull-off tests were conducted to evaluate the effect of exposure on bond. It was found that both first crack load and ultimate load of wet bond were reduced in comparison to dry bond. This reduction was more severe in first crack load than in ultimate capacity and was associated with voids, thickness, and surface of adhesive layer. The epoxy in wet bond had reached comparable degree of cure to dry bond and even gained a higher Tg. Environmental exposures did not show more impact on wet bond than on dry bond.     

Modeling of Moisture Diffusion in FRP Strengthened Concrete Specimens

Modeling the movement and distribution of moisture in the fiber-reinforced polymer (FRP) composites strengthened concrete structure is important because the interfacial adhesion between FRP and concrete is susceptible to moisture attack. Using relative humidity as the global variable, the moisture diffusion governing equation was derived for the multilayered system in this study. The moisture diffusivity (diffusion coefficient) and the isotherm curve, which correlates the moisture content to environmental relative humidity, of each constitutive material (concrete, epoxy, and FRP) were experimentally determined. A multilinear diffusivity model was developed for concrete based on desorption test, and a linear diffusivity model was proposed for epoxy adhesive based on absorption test. A simple method was developed to directly measure the FRP/concrete interface region relative humidity (IRRH). Finite-element analysis was performed to study the moisture diffusion in the FRP-adhesive-concrete system. The IRRH values were obtained for different environmental relative humidity in the numerical study. The error between the experimental and numerical results of IRRH at test locations was less than 5% RH. The good agreement between experimental and numerical results indicates that the approach developed in this study worked well.     

Effect of Contact Pressure on Bond Strength of Fiber-Reinforced Polymer to Concrete

In this technical note, the importance of contact pressure (0.03 N/mm2) during curing of adhesive between fiber reinforced polymer (FRP) and concrete is addressed. The shortcoming of fast-curing epoxy resin is pointed out. Different pressures and an ordinary epoxy resin were chosen to assess the effectiveness of contact pressure on FRP-to-concrete bond strength. The test results showed that the bond quality could be significantly improved by exerting a contact pressure ≥ 0.01 N/mm2. A simple and easy site-operation method for exerting contact pressure is also introduced.     

Effect of Concrete Composition on FRP/Concrete Bond Capacity

External bonding of fiber-reinforced plastics (FRP) to concrete members has been established as an efficient and effective method for structural strengthening and retrofitting. Direct shear test is often employed to study the crack-induced debonding failure in reinforced concrete members flexurally strengthened with FRP composites. In many existing models, the bond capacity (which defines ultimate load capacity of the specimen in the direct shear test) is considered to be strongly dependent on the compressive or tensile strength of the concrete. However, since debonding behavior is affected by interfacial friction due to aggregate interlocking within the debonded zone, the concrete composition should also play an important role in determining the bond capacity. In this study, the direct shear test is performed with 10 different compositions of concrete. The test results indicate that the bond capacity has little correlation with either the concrete compressive or splitting tensile strength. On the other hand, the bond capacity is found to have reasonable correlation with the concrete surface tensile strength but correlates very well with the aggregate content. As a geometry independent parameter corresponding to bond capacity, the interfacial fracture energy is empirically proposed to relate to these two parameters. The consideration of aggregate content leads to much better agreement between predicted bond capacity and test result. Hence, the effect of concrete composition on the FRP/concrete bond should be considered in practical design.     

Effects of Mixed Corrosion, Freeze-Thaw Cycles, and Persistent Loads on Behavior of Reinforced Concrete Beams

The effects of mixed corrosion and freeze-thaw cycles on the mechanical properties of concrete prism specimens and the effects of mixed corrosion, freeze-thaw cycles, and persistent loads on the structural behavior of reinforced concrete beams were experimentally studied. A mixed solution of NaCl and Na2SO4 was used as a corrosive medium. Results show that under alternating actions of freeze-thaw and mixed corrosive agents, increasing the number of freeze-thaw cycles decreases the compressive strength and the elastic modulus of concrete and increases the compressive strain corresponding to the maximum compressive stress. The degradation of concrete material properties accelerates with the increase of water-cement ratio. For reinforced concrete beams, a 4% reduction in the loading capacity is found when these are subjected to freeze-thaw cycles and mixed corrosion only. However, if these actions are coupled with persistent loading, as expected during the service life of reinforced concrete structures in cold regions, a more rapid drop in the strength and deformation capacity of the beams is identified. The degradation is enhanced by a larger persistent-loading ratio. The significance of an accurate simulation of service conditions in the durability study of reinforced concrete structures in cold regions is highlighted.     

Prediction of Interfacial Bond Failure of FRP–Concrete Surface

The use of fiber-reinforced polymer (FRP) for strengthening concrete structures has grown remarkably during the past few years. In spite of exhibiting superior properties, the safety of usage is questionable as FRP undergoes brittle debonding failure. The aim of this study is to review and compare the existing research on bond failure between FRP and concrete substrates. Among the different failure modes, there has been little research in terms of intermediate crack-induced interfacial debonding and fewer strength models are developed for predicting such failures. Conducting a simple shear test on the FRP bonded to a concrete substrate can simulate this type of failure mode. Twelve specimens were tested to study the influence of concrete strength and the amount of FRP on the ultimate load capacity of a FRP–concrete bond under direct shear. Existing experimental work was collected from the literature and consists of an extensive database of 351 concrete prisms bonded to FRP and tested in direct shear tests. The analytical models from various sources are applied to this database and the results are presented.     

Evaluation of Bond Strength in Concrete Elements Externally Reinforced with CFRP Sheets and Anchoring Devices

Use of anchoring devices can be useful to avoid or delay end debonding failure in reinforced concrete elements externally bonded with fiber-reinforced plastic materials. Many theoretical formulations are now available to predict bond strength, but no design provisions have been suggested to take into account the beneficial effect of anchorage devices. This paper presents the results of experimental bond tests performed on concrete blocks externally strengthened with carbon fiber sheets. The prime focus is the evaluation of effect given by three different types of anchorage systems upon increasing debonding load. A simple model is introduced to predict the influence of the examined anchorage systems on the debonding load. Its accuracy is confirmed by comparisons with the experimental results.     

Development of the Nonlinear Bond Stress–Slip Model of Fiber Reinforced Plastics Sheet–Concrete Interfaces with a Simple Method

A new analytical method for defining the nonlinear bond stress–slip models of fiber reinforced plastics (FRP) sheet–concrete interfaces through pullout bond test is proposed. With this method, it is not necessary to attach many strain gauges on the FRP sheets for obtaining the strain distributions in FRP as well as the local bond stresses and slips. Instead, the local interfacial bond stress-slip models can be simply derived from the relationships between the pullout forces and loaded end slips. Based on a series of pullout tests, the bond stress–slip models of FRP sheet–concrete interfaces, in which different FRP stiffness, FRP materials (carbon FRP, aramid FRP, and glass FRP), and adhesives are used, have been derived. Only two parameters, the interfacial fracture energy and interfacial ductility index, which can take into account the effects of all interfacial components, are necessary in these models. Comparisons between analytical results and experimental ones show good accordance, indicating the reliability of the proposed method and the proposed bond stress–slip models.     

Front and Side View Image Correlation Measurements on FRP to Concrete Pull-Off Bond Tests

Understanding the transfer of force by bond between externally bonded fiber-reinforced polymer (FRP) reinforcement and concrete is an important step in formulating good models for predicting debonding failures observed in externally bonded reinforcement strengthened systems. In this paper, a 3D optical displacement measurement system was used to capture the full-field displacements from the front and side view in pull-off bond specimens. The experiments were carried using six specimens with carbon FRP (CFRP) strips having different axial stiffnesses but a constant bond length to the concrete substrate. Using the optical measurements, it was possible to obtain the in-plane displacement or slip and the out-of-plane displacement or separation between the CFRP strip and the concrete. It was demonstrated, that the usual assumption of pure shear stresses in such pull-off tests is not true and that the bond behavior is a two-dimensional problem involving shear and peeling stresses. The bond behavior in CFRP strip to concrete pull-off tests was characterized by three stages: (1) the initiation of the first crack; (2) the initiation of debonding; and (3) failure by complete debonding. Based on the test results it was found that there was a dependency between the maximum bond shear stress, the maximum fracture energy of the FRP-concrete interface, and the stiffness of the FRP. However, the slip values after initiation of debonding (Stage 2) were independent of the FRP stiffness. The measured anchorage force and anchorage length were in good agreement with predictions from existing code equations.     

Modeling the Structural Effects of Rust in Concrete Cover

Vast governmental budgets are spent annually to face corrosion problems of steel reinforcement in concrete bridges attributable to the extensive use of deicing salts. Corrosion controls the lifetime of a bridge, which has two distinct periods. During the first period, chlorides diffuse through the cover. When sufficient chlorides are formed at the rebars, corrosion initiates. This marks the start of the second period, during which rust with higher volume to bare steel is produced. The rust puts pressure on the cover, which finally leads to cover spalling. In this paper, a model is developed to determine the time span of the second period. The model includes a volume compatibility condition that allows for the proper introduction of compaction of all materials that contribute to cover spalling, including the rust. A new condition for marking failure of the cover is also established, based on fracture mechanics and strain energies. Finally, a new formula is proposed for the rate of rust production, which allows for the constant rust production at early and nonlinear diffusion dependant rates at latter stages of corrosion.     

Experimental Investigation of the Influence of Moisture on the Bond Behavior of FRP to Concrete Interfaces

The effects of moisture on the initial and long-term bonding behavior of fiber reinforced polymer (FRP) sheets to concrete interfaces have been investigated by means of a two-year experimental exposure program. The research is focused on the effects of (1) moisture at the time of FRP installation, in this paper termed “construction moisture,” consisting of concrete substratum surface moisture and external air moisture; and (2) moisture, in this paper termed “service moisture,” which normally varies throughout the service life of concrete. Concrete beams with FRP bonded to their soffits were prepared. Before bonding, concrete substrates were preconditioned with different moisture contents and treated with different primers. The FRP bonded concrete beams were then cured under different humidity conditions before being subjected to combined wet/dry (WD) and thermal cycling regimes to accelerate the exposure effects. Adhesives with different elastic moduli were used to investigate the long-term durability of each adhesive when subjected to accelerated WD cycling. Pull-off tests and bending tests were conducted at the beginning of the cycling and then again after 8 months, 14 months, and 2 years of exposure so as to evaluate the tensile and shear performance of the FRP-to-concrete interfaces. It was found that the effect of the concrete substrate moisture content on short-term interfacial bond performance could be eliminated if an appropriate primer was used. All FRP-to-concrete bonded joints failed at the interface between the primer and concrete after exposure while those not exposed usually failed within the concrete substrate. After exposure to an environment of accelerated WD cycles, it was also found that the interfacial tensile bond strength degraded asymptotically with the exposure time while the flexural capacity of the FRP sheet bonded plain concrete beams even increased. The mechanism behind the above, which is an apparently contradictory phenomenon, is discussed.     

Investigation of Bond in Concrete Structures Strengthened with Near Surface Mounted Carbon Fiber Reinforced Polymer Strips

Fiber reinforced polymer (FRP) materials are currently produced in different configurations and are widely used for the strengthening and retrofitting of concrete structures and bridges. Recently, considerable research has been directed to characterize the use of FRP bars and strips as near surface mounted reinforcement, primarily for strengthening applications. Nevertheless, in-depth understanding of the bond mechanism is still a challenging issue. This paper presents both experimental and analytical investigations undertaken to evaluate bond characteristics of near surface mounted carbon FRP (CFRP) strips. A total of nine concrete beams, strengthened with near surface mounted CFRP strips were constructed and tested under monotonic static loading. Different embedment lengths were used to evaluate the development length needed for effective use of near surface mounted CFRP strips. A closed-form analytical solution is proposed to predict the interfacial shear stresses. The model is validated by comparing the predicted values with test results as well as nonlinear finite element modeling. A quantitative criterion governing the debonding failure of near surface mounted CFRP strips is established. The influence of various parameters including internal steel reinforcement ratio, concrete compressive strength, and groove width is discussed.     

Bond Durability of Glass Fiber-Reinforced Polymer Bars Embedded in Concrete Beams

An experimental and analytical investigation of bond durability of E-glass fiber-reinforced polymer reinforcement bars in concrete beams is presented. Beams were conditioned with sustained flexural loads in indoor, outdoor, 60°C alkaline solution, or freeze/thaw environments for up to 3?years, after which they were subjected to eccentric three-point flexure tests to evaluate bond. Experimental bar force and slip were used to draw direct conclusions on bond durability, and also to calibrate a proposed local bond–slip model that incorporates concrete cover splitting. Experimental bar force at the onset of free-end slip varied little after any of the conditionings, although the characteristic of bond failure was noted to be less ductile in the moister environments. The interfacial fracture energy associated with bond–slip did not change with conditioning time in any of the environments except freeze/thaw, where a monotonic reduction versus time was seen. The effective bond length of the bar under various conditionings varied roughly in proportion to the local slip at complete local bond failure.     

Effects of Corrosion of Steel Reinforcement on RC Columns Wrapped with FRP Sheets

This study investigated the effectiveness of carbon fiber-reinforced polymer (CFRP) sheets in protecting reinforced concrete (RC) columns from corrosion of steel reinforcement. Thirty small-scale RC columns and four midscale RC columns were used in this study. The small-scale columns were used for a comprehensive parametric study, whereas the midscale columns were used to evaluate design guidelines proposed based on the results of the small-scale column tests. The test columns were conditioned under an accelerated corrosion process and then tested under uniaxial compression up to failure. The test results showed that although CFRP sheet wrapping decreased the corrosion rate, the corrosion of steel reinforcement could continue to occur, eventually showing a decrease in ultimate axial compression capacity. Design guidelines were proposed based on the small-scale RC column tests and evaluated through a comparison with the test results of midscale RC columns. The proposed design guidelines introduced a concept of effective area to account for the corrosion damage, such as internal cracking and cross-sectional loss of steel reinforcement.     

Note on Chloride-Induced Corrosion of Reinforced Concrete Bridge Decks

This technical note presents numerical results to predict the corrosion initiation time of reinforced concrete bridge decks using measured surface chloride accumulation. Based on actual core measurements, the surface chloride, which is mainly derived from the deicing salts used during winter maintenance operations, is assumed to increase linearly over a period of time and then remains constant afterward. The chloride ions penetrate the concrete by diffusion and corrosion is initiated when the concentration of the ions around the reinforcement steel reaches a critical value needed to break the passive film surrounding the steel. The corrosion initiation time is computed for different values of the diffusion coefficient and the concrete cover. Such results are useful for scheduling bridge deck maintenance and rehabilitation programs.