Full-Scale Tests of Seismic Cable Restrainer Retrofits for Simply Supported Bridges

Many parts of the central and southeastern United States have recently begun initiating seismic retrofit programs for bridges on major interstate highways. One of the most common retrofit strategies is to provide cable restrainers at the intermediate hinges and abutments in order to reduce the likelihood of collapse due to unseating. To evaluate the force-displacement behavior of the cable restrainer retrofits, a full-scale bridge setup was constructed based on an existing multispan, simply supported steel girder bridge in Tennessee, that has been considered for seismic retrofit using cable restrainers. Seismic cable restrainers were connected to the bridge pier using steel bent plates, angles, and undercut anchors embedded in the concrete as specified by typical bridge retrofit plans. The full-scale bridge model was subjected to monotonic loading to test the capacity of the cable restrainer system and to determine the modes of failure. The results showed that the primary modes of failure are in the connection elements of the pier and girders, and they occur at force levels much lower than the strength of the cable. Modifications to the connection elements were designed and tested. The new connections resulted in a higher strength and deformation capacity of the cable restrainer assembly.     

Field Study of Overload Behavior of an Existing Reinforced Concrete Bridge under Simulated Vehicle Loads

Overload attributable to increased vehicle loads is becoming an increasingly serious issue in highway transportation. Overload results in damages to bridge structures, degradation of their load-carrying capacities, and even collapse of bridges, which may cause loss of lives and properties. Hence, the actual load-carrying capacity of existing bridges with many years of service and obvious damages is becoming an important concern for researchers and engineers. In this paper, field experiments were conducted on a simply supported concrete girder bridge located at Province Road 209 of Hunan Province, China. Test loads were applied to the bridge through a group of hydraulic jacks to simulate the heavy vehicle loads of 196 and 294?kN on single-lane loaded and two-lane loaded cases. The results showed that at the deflection limit, the measured load-carrying capacity of the tested bridge was much higher than the designed value. During experiments, the transverse connection stiffness of the bridge varied insignificantly. Cumulative damage of the structure was observed when the simulated cyclic loads were increased to three times the weight of the 294?kN truck on a two-lane loaded case.     

Evaluation of Seismic Damage to Memphis Bridges and Highway Systems

This paper presents a procedure for the evaluation of the expected seismic damage to bridges and highway systems in Memphis and Shelby County, Tenn. Data pertinent to 452 bridges and major arterial routes were collected and implemented as a geographic information system database. The bridges were classified into several bridge types using a bridge classification system modified from the NBIS∕Federal Highway Administration coding guidelines. The bridge damage states considered are no∕minor damage, repairable damage, and significant damage. The fragility curves corresponding to these damage states were established for various bridge types. Given an earthquake with a moment magnitude of 7.0 occurring at Marked Tree, Ark., the intensity of ground shaking and liquefaction-induced permanent ground deformation in Memphis and Shelby County were estimated, and then the expected damage to bridges and highway systems was determined. The results can be used to prioritize bridges for retrofitting, to prepare a pre-earthquake preparedness plan, to develop a postearthquake emergency response plan, and to assess the regional economic impact from the damage to highway transportation systems.     

Assessment of Seismic Performance of Two Pile-Deck Wharf Connections

This paper examines the seismic response of two full-scale pile-to-deck connections of marginal wharves built in the 1980s at the Port of Los Angeles. The first test represented a precast pretensioned concrete pile-deck connection at Berth 145. This berth required extending the deck for a new crane rail and a new line of piles. The proposed wharf upgrade considered leaving the existing piles if their lateral displacement capacity exceeded the expected seismic demands. A representative connection was tested to assess the rotation capacity under reversed cyclic loading. The second test represented a typical steel pile-deck connection used in Berth 226. In this structure, the piles support a crane rail. A reversed cyclic loading test was also conducted to assess the connection deformation capacity. Both connections were able to carry the imposed axial load throughout, even when the flexural strength had degraded. The precast pile-deck connection maintained the flexural strength up to a rotation of 0.04?rad, and the steel pile-deck connection maintained its flexural strength up to a rotation of 0.015?rad.     

Evaluation of Rotational Stiffness of Elastomeric Bearing Pad-Anchor Bolt Connections on Deep Foundation Bents

Experimental tests are performed on a bearing pad-anchor bolt connection to study rotational stiffness and moment transfer capabilities of a typical bridge configuration. The experimental program is divided in two phases. The first phase consisted of shear and compression properties of two types of bearing pads. The second phase consisted of a total of 42 full-scale tests of a bearing pad-anchor bolt connection. The tested bridge-bent configuration includes two AASHTO Type II girders made continuous with a slab and diaphragm, bearing pads, pile caps, and piles. Variables included axial loads applied to the piles and bearing pads, two different sets of bearing pads, and three different pile types. The bridge connection is subjected to lateral cyclic reversed loading in one-cycle displacement increments. Test results show the potential for this type of connection to sustain lateral loads and flexural moments, and to develop the full strength of the pile elements. Shear and compression modulus are also obtained for the bearing pad types used in this study. Rotational stiffness values for the connection are determined as a function of varying axial loads.     

Seismic Behavior of Hollow Stiffened Steel Bridge Columns

Rectangular columns constructed from steel plates are widely used to support highway bridges in Japan. Columns of this type, designed without special consideration for ductility, sustained damage during the 1995 Hyogo-ken Nanbu earthquake. This paper describes tests of 24 large-scale models of hollow and concrete-filled stiffened rectangular columns in order to investigate their seismic performance. Testing under constant axial loading and cyclic bending as well as on the shaking table was carried out. It was found that columns partially filled with concrete had a larger strength than did hollow columns, but their displacement capacity was sometimes smaller. Bridge column models tested on the shaking table tended to sustain increasing displacements in only one direction, and columns tested by reverse cyclic loading possessed member displacement ductility capacities between 2.6 and 6.1, even though the columns had not been designed specifically for ductility. A rational and simple empirical method for estimating the deformation capacity of hollow columns subjected to reverse cyclic loading that considers the different modes of buckling is proposed and a design example is provided.     

Assessment of Bridge Remaining Fatigue Life through Field Strain Measurement

With the aging of existing steel bridges and the accumulated stress cycles under traffic loads, assessment of remaining fatigue life for continuing service has become more important than ever, especially for decisions on structure replacement, deck replacement, or other major retrofits. Experience from engineering practice indicates that fatigue analysis based on specification loads and distribution factors usually underestimates the remaining fatigue life of existing bridges by overestimating the live load stress ranges. Fatigue evaluation based on field-measured stress range histograms under actual traffic load proves to be a more accurate and efficient method for existing bridges. This paper describes the application of such a method in assessing the remaining fatigue life of bridge structures. Current AASHTO specifications for fatigue evaluation of existing bridges are reviewed and compared. Case studies of three major highway bridges are discussed. Finally, a procedure is proposed for evaluating fatigue life of existing bridges through field strain measurement.     

Predicting Truck Load Spectra under Weight Limit Changes and Its Application to Steel Bridge Fatigue Assessment

Truck weight-limit regulations have significant influence on truck operating weights. These regulations directly influence loads applied to highway facilities, such as bridges and pavements. “Truck weight” herein collectively refers to a vehicle’s gross weight, axle weights, and axle configuration. Truck load spectra as a result of truck weight limits are important to bridge engineering in many respects, such as that of determining requirements for evaluation and design of bridges for both strength and fatigue. This paper’s objective is to present a new method for predicting truck weight spectra resulting from a change in truck weight limits. This method is needed to estimate impacts of the change on highway bridges such as accelerated fatigue accumulation. Historical and recent truck weight data are used to test and illustrate the proposed method, and the results show its good prediction capability. This method is also applied here to an example of estimating the impact on steel bridge fatigue due to a possible increase in the gross-vehicle-weight limit from 356 kN (80 kips) on five axles to 431 kN (97 kips) on six axles. Also included is an investigation of the AASHTO fatigue truck model for steel bridge evaluation. Results show that the current fatigue truck model may become invalid under the studied scenario of truck weight-limit increase.     

Impact of Commercial Vehicle Weight Change on Highway Bridge Infrastructure

Heavy trucks represent a major load to highway bridges in the transportation infrastructure system. These loads are directly related to the truck weight limits of the jurisdiction, and largely determine the standard loads for bridge design and evaluation. Thus, truck weight limit is one of the major factors affecting bridge deterioration and expenditure for maintenance, repair, and/or replacement. Truck weight in this paper not only refers to the truck gross weight but also to the axle weights and spacings that affect load effects. This paper presents the concepts of a new methodology for estimating cost effects of truck weight limit changes on bridges in a transportation infrastructure network. The methodology can serve as a tool for studying impacts of such changes. The resulting knowledge is needed when examining new truck weight limits, several of which have been and are still being debated at both the state and federal levels in the United States. The development of this estimation method has considered maximizing the use of available data (such as the bridge inventory) at the state infrastructure system level. In application examples completed (but not reported herein), the costs for relatively inadequate strength of existing bridges and for increased design requirement for new bridges were found dominant in the total impact cost.     

Fatigue Life Evaluation of Concrete Bridge Deck Slabs Reinforced with Glass FRP Composite Bars

Since bridge deck slabs directly sustain repeated moving wheel loads, they are one of the most bridge elements susceptible to fatigue failure. Recently, glass fiber-reinforced polymer (FRP) composites have been widely used as internal reinforcement for concrete bridge deck slabs as they are less expensive compared to the other kinds of FRPs (carbon and aramid). However, there is still a lack of information on the performance of FRP–reinforced concrete elements subjected to cyclic fatigue loading. This research is designed to investigate the fatigue behavior and fatigue life of concrete bridge deck slabs reinforced with glass FRP bars. A total of five full-scale deck slabs were constructed and tested under concentrated cyclic loading until failure. Different reinforcement types (steel and glass FRP), ratios, and configurations were used. Different schemes of cyclic loading (accelerated variable amplitude fatigue loading) were applied. Results are presented in terms of deflections, strains in concrete and FRP bars, and crack widths at different levels of cyclic loading. The results showed the superior fatigue performance and longer fatigue life of concrete bridge deck slabs reinforced with glass FRP composite bars.     

Damage to thick steel sheet in cyclic plastic flexure

The laminar development of damage in thick 10Г2С1 steel sheet during cold plastic deformation by cyclic flexure is investigated. The steel is subjected to pure flexure in a symmetric cycle, with strain of amplitude 5.5%. The variation in steel strength indicates the damage kinetics in the plastic deformation. In the region of reversible damage, the rate of change in the strength increases to a maximum and then declines. In the region of irreversible damage there is no further change in strength of steel before failure occurs. An upper limit is proposed for the damage of the steel: 20–30% of N_f, where N_f is the number of cycles to failure in cyclic extension–compression. In structural terms, the upper limit of reversible damage is assumed to correspond to the transformation of cellular dislocation structure to band structure.     

Experimental Studies on Seismic Behavior of Steel Pile-to-Pile-Cap Connections

To investigate the seismic behavior of bridge pile-to-pile-cap connections, five full-scale H-shaped steel pile-to-pile-cap connection subassemblies representing a portion of a typical bridge pile foundation were tested. Two of the full-scale subassembly specimens were subjected to a vertical cyclic load simulating axial forces in a pile caused by footing overturning during an earthquake attack. Two others were loaded with cyclic lateral force and constant vertical load. One specimen was tested under proportionally varied vertical and horizontal forces. It was found that, although it was designed as a pinned connection following the current design standard, the pile-to-pile-cap connection can sustain a significant amount of moment. Localized brittle failure was observed in the vicinity of the pile-to-pile-cap connection, as the results of unexpected moment resistance. Test results also showed that the anchorage details using two V-shape bars could not develop the full-design ultimate tensile capacity. Analytical methods are developed and found adequate to evaluate the strength of the pile-to-pile-cap connection.     

Model Validation for Bridge-Road-Vehicle Dynamic Interaction System

The dynamic response of highway bridges subjected to moving truckloads has been observed to be dependent on (1) dynamic characteristics of the bridge; (2) truck configuration, speed, and lane position on the bridge; and (3) road surface roughness profile of the bridge and its approach. Historically, truckloads were measured to determine the load spectra for girder bridges. However, truckload measurements are either made for a short period of time [for example, weigh-in-motion (WIM) data] or are statistically biased (for example, weigh stations) and cost prohibitive. The objective of this paper is to present results of a 3D computer-based model for the simulation of multiple trucks on girder bridges. The model is based on the grillage approach and is applied to four steel girder bridges tested under normal truck traffic. Actual truckload data collected using a discrete bridge WIM system are used in the model. The data include axle loads, truck gross weight, axle configuration, and statistical data on multiple presence (side by side or following). The results are presented as a function of the static and dynamic stresses in each girder and compared with code provisions for dynamic load factor. The study provides an alternate method for the development of live-load models for bridge design and evaluation.     

Temporal Nature of Fatigue Damage in Highway Bridges

To develop a valid method of estimating fatigue life of a highway bridge, it is first necessary to have a reasonable understanding of the manner in which fatigue damage occurs over time. This paper presents the findings from an extensive highway bridge monitoring program focused on monitoring vehicle-induced strain cycles; the cause of fatigue damage. The purpose of the study was to identify the temporal character (if any) of fatigue damage accumulation. A sample of 24 bridges in the State of Ohio was monitored; each bridge in the sample for 1?year. The data collected during the study captured hourly, daily, and monthly variation in fatigue damage accumulation. The raw data were resolved to a fatigue damage metric representation. The damage metric was analyzed with the intent of determining the temporal nature of fatigue damage accumulation. The analyses led to the development of postulates regarding fatigue damage in highway bridges. The postulates stated in this study should provide a sound basis for development of a fatigue-life estimation procedure using site-specific strain cycle histograms collected over an abbreviated time window.     

Large Shear Studs for Composite Action in Steel Bridge Girders

Shear studs used in composite steel bridge construction are typically 19.1 mm (? in.) or 22.2 mm (? in.) in diameter. This paper presents the development and implementation of the 31.8 mm (1??in.) stud diameter. Because the 31.8 mm (1??in.) stud has about twice the strength and a higher fatigue capacity than the 22.2 mm (? in.) stud, fewer studs are required along the length of the steel girder. This would increase bridge construction speed and future deck replacement, and reduce the possibility of damage to the studs and girder top flange during deck removal. Studs also can be placed in one row only, over the web centerline, freeing up most of the top flange width and improving safety conditions for field workers. This paper provides information on the development, welding, quality control, and testing of the 31.8 mm (1??in.) stud. Information on the first bridge built in the state of Nebraska with the 31.8 mm (1??in.) studs is provided.     

Development of FRP Short-Span Deployable Bridge—Experimental Results

For military and civilian applications, there exists a need for lightweight, inexpensive, short-span bridges that can be easily transported and erected with minimal equipment. Owing to its favorable properties, fiber-reinforced polymer (FRP) has been shown to be feasible for the construction of such bridges. Investigations into the behavior of a short-span bridge structural concept, adapted to the material properties of commercially available glass FRP (GFRP) pultruded products, are presented. A 4.8-m span prototype was built from GFRP sections, bonded throughout to form a tapered box beam, with a width of 1.2?m and a height at midspan of approximately 0.5?m. The box beam represents a single trackway of a double-trackway bridge, whose trackways could be connected by light structural elements. The quasi-static and dynamic behavior of the prototype box beam was investigated in ambient laboratory and field conditions to assess the design and construction techniques used, with a view to designing a full-scale 10-m GFRP bridge. Laboratory testing of the prototype box beam used single and pairs of patch loads to simulate wheel loading. These tests confirmed that the box beam had sufficient stiffness and strength to function effectively as a single trackway of a small span bridge. Field testing of the structure was undertaken using a Bison vehicle (13,000?kg), driven at varying speeds over the structure to establish its response to realistic vehicle loads and the effects of their movement across the span.     

Design of Cotton Duck Bridge Bearing Pads

Bearings are used to support loads and accommodate movements in bridges. Cotton duck bearing pads (CDP) offer a versatile and economical solution for bearing design. The CDPs have closely spaced layers of elastomer and fabric which result in large compressive strength and strain capacities. However, the engineering response of CDP has not been well understood and CDP design provisions are incomplete because of this limited knowledge. To better establish the engineering response and develop improved design provisions, an extensive experimental research study was conducted. The experimental program modeled loads and deformations induced on a bridge bearing and included both static and dynamic loading regimes in compression, shear, and rotation. The primary study parameters included pad geometry, pad manufacturer, and stress and strain levels. The results indicate that CDPs have significant compressive stress and deformation capacities. Using the experimental results, design limits to control pad damage and quality assurance provisions are proposed to ensure adequate service during the lifetime of the bridge. Delamination of the top pad layers occurs after many cycles of repeated load or deformation and limits on the maximum stress, stress range, and uplift are proposed to limit this type of damage. Diagonal fracture occurs when a CDP is subjected to large strains. Strict maximum strain limits are proposed to prevent this failure mode. Finally, quality control provisions are proposed to ensure adequate engineering performance of the pads.     

Fatigue Performance of Stringer-to-Floor-Beam Connections in Riveted Railway Bridges

The behavior of double-angle stringer-to-floor-beam connections in riveted railway bridges is examined experimentally. A series of static and fatigue tests were performed on three full-scale bridge parts taken from an old riveted railway bridge. The results of the static tests reveal that the amount of end moment developed in these connections as a result of their rotational stiffness could be considerable. As a result of the cyclic variation in this moment, fatigue damage might develop in these connections. This damage was, however, observed to have a fairly low propagation rate and did not immediately reduce the load-carrying function of the connections.     

Life-Cycle Cost of All-Composite Suspension Bridge

This paper reports on the design of two highway suspension bridges made of conventional steel and advanced all-composite carbon fiber reinforced polymer (CFRP), and analyzed their life-cycle costs. The writers assumed that the pultrusion molding method would mainly be used for all composite highway bridges, because of its relatively high quality control performance and mass-production capability. First, the writers obtained the steel and composite highway bridge design in the same dimensional specification. Second, they acquired the future cost of the CFRP pultrusion product through hearing research from a fiber reinforced polymer manufacturer. Third, they calculated the initial costs of the steel bridge and CFRP bridge based on the design specification and the future cost of CFRP. Fourth, they compared the life-cycle cost of the steel and CFRP bridges under several conditions of discount rate, repair cost, and cycle. Finally, they found the critical condition where the CFRP bridge becomes more life-cycle cost-effective than the conventional steel bridge, if they could have expected the drastic cost reduction of the CFRP product.     

Experimental Characterization and Optimization of Hybrid FRP/RC Bridge Superstructure System

An experimental investigation was performed to assess the performance of a hybrid fiber-reinforced polymer/reinforced concrete bridge system. The full-scale laboratory specimen was representative of an 813?mm (32?in.) wide strip of a completed bridge in San Patricio County, Tex. The specimen was first subjected to static loading prior to casting the reinforced concrete deck. Displacement, strain, and acoustic emission were recorded. After completion of the nondestructive static loading a reinforced concrete deck was cast in the laboratory to represent one unit of the completed bridge. Load was statically applied with several increased load cycles until failure occurred at a load level exceeding 18 times the calculated design load. The results of the static testing indicated that the original design of the hybrid bridge was very conservative. An optimized design of the hybrid bridge was then derived. The static load testing program and the resulting optimized design are described.