State-of-the-Art of Integral Abutment Bridges: Design and Practice

The superstructure for integral abutment bridges is cast integrally with abutments that are supported by a single row of piles. Thermal expansion or contraction and concrete creep and shrinkage induce bending stresses in the piles. Very limited design and construction guidelines are available and no unified design procedures exist nationwide; hence, there is a lack of enthusiasm to adopt integral abutment bridges for long spans. Current design and construction practices of integral abutment bridges have been reviewed. Important design parameters are identified with an emphasis on temperature, creep, and shrinkage effects of concrete bridge decks, varying soil strata, and the pile-soil interaction. A parametric study is described regarding the effects of a predrilled hole, the type of fill in the predrilled hole, elevation of the water table, soil type, and pile orientation. The results from the parametric study should aid in the selection and design of piles for integral abutment bridges.     

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This study deals with the stress distribution in concrete deck slabs on composite steel beams used with integral abutment bridges. The applied loading is composed of one or more side-by-side HS20-44 trucks. The finite-element method is used to analyze two bridge structures with different numbers of beams, beam spacings, and supporting piles. The transverse and longitudinal slab stresses in the deck slab are investigated in the positive and negative bending regions near and away from the integral abutment. The slab stresses in the integral abutment bridges are compared with the corresponding stresses induced in the slab of equivalent jointed bridges. The results indicate that integral abutment bridges distribute the loads in the deck slab more uniformly than their jointed counterparts. The maximum stresses in the transverse direction of the slab can be 25–50% lower in the integral bridges than in their corresponding simply supported ones.     

Rotational Restraint of Pile Caps during Lateral Loading

A pure fixed-head (zero-rotation) condition at the top of a group of laterally loaded piles is seldom achievable in the field, even when piles are installed in a group that is “rigidly” constrained by a stiff concrete pile cap. Assuming complete fixity during design (zero rotation at the pile head) can result in underestimated values of pile-head deflection, and incorrect estimates of the magnitude and the location of maximum bending moments. A simple and practical approach is presented for estimating the moment restraint that is provided by the pile cap at the top of a pile group. The moment restraint, represented by the rotational restraint coefficient (KMθ), serves as a boundary condition for analyzing groups of laterally loaded piles. Full-scale field tests performed on two pile groups with concrete pile caps show that the proposed method for estimating rotational restraint provides results that are in good agreement with measured field performance.     

Field-Measured Response of an Integral Abutment Bridge with Short Steel H-Piles

Integral abutment bridges (IABs) with short steel H-pile (HP) supported foundations ( ? 4?m of pile depth) are economical for many environmentally sensitive sites with shallow bedrock. However, such short piles may not develop an assumed, fixed-end support condition at some depth below the pile cap, which is inconsistent with traditional pile design assumptions involving an equivalent length for bending behavior of the pile. In this study, the response of an IAB with short HP-supported foundations and no special pile tip details such as drilling and socketing is investigated. Instrumentation of a single-span IAB with 4-m-long piles at one abutment and 6.2- to 8.7-m-long piles at the second abutment is described. Instrumentation includes pile strain gauging, pile inclinometers, extensometers to measure abutment movement, earth pressure cells, and thermistors. Pile and bridge response during construction, under controlled live load testing, and due to seasonal movements are presented and discussed. Abutment and pile head rotations due to self-weight, live load, and seasonal movements were all found to be significant. Measured abutment movements were likely affected by both temperature changes and deck creep and shrinkage. Based on the field study results presented here, moderately short HPs driven to bedrock without special tip details appear to perform well in IABs and do not experience stresses larger than those seen by longer piles.     

Integral Abutment-Backfill Behavior on Sand Soil—Pushover Analysis Approach

This paper presents a study on the behavior of the abutment-backfill system under positive thermal variation in integral bridges built on sand. A structural model of a typical integral bridge is built, considering the nonlinear behavior of the piles and soil-bridge interaction effects. Static pushover analyses of the bridge are conducted to study the effect of various geometric, structural, and geotechnical parameters on the performance of the abutment-backfill system under positive thermal variations. The shape and intensity of the backfill pressure are found to be affected by the height of the abutment. Furthermore, the internal forces in the abutments are found to be functions of the thermal-induced longitudinal movement of the abutment, the properties of the pile, and the density of the sand around the piles. Using the pushover analysis results, design equations are formulated to determine the maximum forces in the abutments and the maximum length of integral bridges based on the strength of the abutments. Integral bridges with piles encased in loose sand and oriented to bend about their weak axis, abutment heights less than 4?m, and noncompacted backfill are recommended to limit the magnitude of the forces in the abutments.     

Experimental Testing of Pile-to-Cap Connections for Embedded Pipe Piles

For bridges supported by piles, acceptable system performance under seismic loading depends on effective pile-to-cap connections. A fixed pile-to-cap connection is often desirable to help control deflections during lateral loading when soft soils are present. While reinforcement bar cages that extend from the pile into the cap are effective in providing a fixed pile-to-cap connection, it is more economical to rely on pile embedment to provide fixity and moment resistance. This study investigated embedded pile-to-cap connections for concrete-filled pipe piles. Four full-scale specimens, each consisting of a cap with two piles, were investigated in the field under cyclic loading. The specimens had minimal reinforcement and varying amounts of pile embedment. Results show that the moment resistance of pile-to-cap connections can be significantly greater than what is typically calculated based on the flexural reinforcement and embedment bearing. Excess moment capacity may be explained by friction between the pile and the cap at the connection. This friction mechanism is described and discussed in the context of experimental results from other studies.     

Predicted and Measured Response of an Integral Abutment Bridge

This project examined several uncertainties of integral abutment bridge design and analysis through field-monitoring of an integral abutment bridge and three levels of numerical modeling. Field monitoring data from a Pennsylvania bridge site was used to refine the numerical models that were then used to predict the integral abutment bridge behavior of other Pennsylvania bridges of similar construction. The instrumented bridge was monitored with 64 gages; monitoring pile strains, soil pressure behind abutments, abutment displacement, abutment rotation, girder rotation, and girder strains during construction and continuously thereafter. Three levels of numerical analysis were performed in order to evaluate prediction methods of bridge behavior. The analysis levels included laterally loaded pile models using commercially available software, two-dimensional (2D) single bent models, and 3D finite element models. In addition, a weather station was constructed within the immediate vicinity of the monitored bridge to capture environmental information including ambient air temperature, solar radiation, wind speed and direction, humidity, rainfall, and barometric pressure. Laterally loaded pile models confirmed that inclusion of multilinear soil springs created from p-y curves is a valid approach for modeling soil–pile interaction within a finite element program. The 2D and 3D numerical models verified the field data indicating that primary accommodation of superstructure expansion and contraction is through rotation of the abutment about its base rather than longitudinal translation, as assumed in the original design of this bridge. Girder axial forces were suspected to be influenced by creep and shrinkage effects in the bridge superstructure. Pile strains were found to be well below strains corresponding to pile plastic moment. Overall, the 2D numerical model and the 3D numerical model predicted very similar behavior.     

Integral Abutment Bridge Behavior: Parametric Analysis of a Massachusetts Bridge

Integral abutment bridges are often a preferred bridge type for moderate spans throughout the United States. However, design methods and construction details vary from state to state. Variations between states are noted in the methods employed to accommodate deformations in the piles. The significance of these differences was evaluated through a finite-element study. The effects of backfill properties and soil restraint on piles were evaluated with regard to bridge distortions and maximum moment realized in the piles. Results show that bridge expansion is predominantly affected by backfill conditions, whereas contraction is influenced by pile restraint conditions. Pile moments are minimized when denser backfill and lower pile restraint are provided. The influence of abutment soil-structure spring modeling assumptions is addressed. Models were calibrated to the reference bridge at Orange-Wendell, Mass, which has been instrumented and data collected for 4 years.     

Field Behavior of an Integral Abutment Bridge Supported on Drilled Shafts

The abutments of integral bridges are traditionally supported on a single row of steel-H-piles that are flexible and that are able to accommodate lateral deflections well. In Hawaii, steel-H-piles have to be imported, corrosion tends to be severe in the middle of the Pacific Ocean, and the low buckling capacity of steel-H-piles in scour-susceptible soils has led to a preference for the use of drilled shaft foundations. A drilled shaft-supported integral abutment bridge was monitored from foundation installation to in-service behavior. Strain gauge data indicate that drilled shaft foundations worked well for this integral bridge. After 45 months, the drilled shafts appear to remain uncracked. However, inclinometer readings provide a conflicting viewpoint. Full passive earth pressures never developed behind the abutments as a result of temperature loading because thermal movements were small and the long term movements were dominated by concrete creep and shrinkage of the superstructure that pulled the abutments towards the stream. In the stream, hydrodynamic loading during the wet season had a greater effect on the abutment movements than seasonal temperature cycling. After becoming integral, the upright members of the longitudinal bridge frame were not vertical because the excavation and backfilling process caused deep seated movements of the underlying clay resulting in the drilled shafts bellying out towards the stream. This indicates the importance and need for staged construction analysis in design of integral bridges in highly plastic clays. Also, the drilled shaft axial loads from strain gauges are larger than expected.     

Effect of Intermediate Diaphragms on Decked Bulb-Tee Bridge System for Accelerated Construction

One of the promising systems for accelerated bridge construction is the use of the decked precast prestressed concrete girders or decked bulb-tee girders for the bridge superstructure. Using the calibrated three-dimensional finite-element models through field tests, a parametric study was conducted to determine the effect of intermediate diaphragms on the deflections and flexural strains of girders at the midspan as well as the live load forces in the longitudinal joint. The following diaphragm details were considered: different diaphragm types (steel and concrete), different diaphragm numbers between two adjacent girders, and different cross-sectional areas for steel diaphragms. Five bridge models with different diaphragm details were developed, and the short span length effect on the bridge behavior was also studied. It was found that as long as one intermediate diaphragm was provided between two adjacent girders at midspan, changing the diaphragm details did not affect the girder deflection, the girder strain, and the live load forces in the longitudinal joint significantly. The effect of diaphragms on the midspan deflection was more prominent in the short span bridge; however, the reduction in the maximum bending moment by the diaphragms was more significant in the long span bridge than in the short span bridge. Specific design recommendation is provided in this paper.     

Construction Control and Pile Body Tensile Stresses Distribution Pattern during Driving

In this paper, the pile body tensile stresses distribution pattern during driving is discussed, based on dynamic piling testing results of 13 driven piles attained by the laboratory and in situ tests. These tests indicate that the maximum driving tensile stresses occur in the upper portion of the pile, especially at the initial stages of driving the pile tip seated on soft soils or if the pile foundation is built on a soft foundation. After serious study, it can be concluded that the maximum driving tensile stress often occurs at (1/4)l (l stands for the length of pile) from pile top with its value accounts for 50% of the driving compressive stresses at the same cross section. This high driving tensile stress would lead to the occurrence of transverse cracks and even the breakage of the pile, which should claim the attention of the engineer. The tests also demonstrate that high driving tensile stresses often occur due to the usage of a conventional pile cap in the driving of a prestressed concrete (tubular) pile. To the contrary, the tensile stresses tend to diminish within the control tensile stresses (5?MPa) due to the usage of a new type of disk spring pile cap during driving. Moreover, this new pile cap can prevent driving deviation from alignment, ensure an even distribution of the hammer blow on pile top, and protect the integrity of the pile body.     

Observed Performance of Long Steel H-Piles Jacked into Sandy Soils

Full-scale field tests were performed to study the behavior of two steel H-piles jacked into dense sandy soils. The maximum embedded length of the test piles was over 40?m and the maximum jacking force used was in excess of 7,000?kN. The test piles were heavily instrumented with strain gauges along their shafts to measure the load transfer mechanisms during jacking and the subsequent period of static load tests. Piezometers were installed in the vicinity of the piles to monitor the pore pressure responses at different depths. The time effect and the effect of installation of adjacent piles were also investigated in this study. The test results indicated that, although both piles were founded on stiff sandy strata, most of the pile capacity was carried by shaft resistance rather than base resistance. This observation implies that the design concept that piles in dense sandy soils have very large base capacity and small shaft resistance is likely to be inappropriate for jacked piles. It was also found that the variation in pore pressures induced by pile jacking was closely associated with the progress of pile penetration; the pore pressure measured by each piezometer reached a maximum when the pile tip arrived at the piezometer level. A nearby pile jacking was able to produce large tensile stresses dominating in the major portion of an installed pile; both the magnitude and distribution of the induced stresses were related to the penetration depth of the installing pile.     

Centrifuge Modeling of Large-Diameter Bored Pile Groups with Defects

In this research, centrifuge model pile-load tests were carried out to failure to investigate the behavior of large-diameter bored pile groups with defects. The model piles represented cast-in-place concrete piles 2.0?m in diameter and 15?m in length. Two series of static loading tests were performed. The first series of tests simulated the performance of a pile founded on rock and a pile with a soft toe. The second series of tests simulated the performance of three 2×2 pile groups: One reference group without defects, one group containing soft toes, and one group with two shorter piles not founded on rock. The presence of soft toes and shorter piles in the defective pile groups considerably reduced the pile group stiffness and capacity. As the defective piles were less stiff than the piles without defects, the settlements of the individual piles in the two defective pile groups were different. As a result, the applied load was largely shared by the piles without defects, and the defective pile groups tilted significantly. The rotation of the defective pile groups caused large bending moments to develop in the group piles and the pile caps. When the applied load was large, bending failure mechanisms were induced even though the applied load was vertical and concentric. The test results confirm findings from numerical analyses in the literature.     

Estimation of Length Limits for Integral Bridges Built on Clay

In this paper, the maximum length limits for integral bridges built on clay are determined as a function of the ability of steel H-piles supporting the abutments to sustain thermal-induced cyclic displacements and the flexural capacity of the abutment. First, H-pile sections that can accommodate large plastic deformations are determined considering their local buckling instability. Then, a low-cycle fatigue damage model is used to determine the maximum cyclic deformations that such piles can sustain. Next, nonlinear static pushover analyses of two typical integral bridges are conducted to study the effect of various geometric, structural, and geotechnical parameters on the performance of integral bridges subjected to uniform temperature variations. Using the pushover analyses results, design guidelines are developed to enhance and determine the maximum length limits for integral bridges built on clay. It is recommended that the maximum length of concrete integral bridges be limited to 210 m (689 ft) in cold climates and 260 m (853 ft) in moderate climates and that of steel integral bridges be limited to 120 m (394 ft) in cold climates and 180 m (590 ft) in moderate climates.     

Development of a Specification for Bridge Seismic Retrofit with Carbon Fiber Reinforced Polymer Composites

The U.S. Interstate 80 bridge over State Street in Salt Lake City is very near the Wasatch fault, which is active and capable of producing large earthquakes. The bridge was designed and built in 1965 according to the 1961 American Association of State Highway Officials specifications, which did not consider earthquake-induced forces or displacements. The bridge consists of reinforced concrete bents supporting steel plate welded girders. The bents are supported on cast-in-place concrete piles and pile caps. A seismic retrofit design was developed using carbon fiber reinforced polymer (CFRP) composites, which was implemented in the summer of 2000 and the summer of 2001, to improve the displacement ductility of the bridge. The seismic retrofit included column jacketing, as well as wrapping of the bent cap and bent cap-column joints for confinement, flexural, and shear strength increase. This paper describes the specifications developed for the CFRP composite column jackets and composite bent wrap. The specifications included provisions for materials, constructed thickness based on strength capacity, and an environmental durability reduction factor. Surface preparation, finish coat requirements, quality assurance provisions, which included sampling and testing, and constructability issues regarding the application of fiber composite materials in the retrofit of concrete bridges are also described.     

Effect of Soil and Substructure Properties on Live-Load Distribution in Integral Abutment Bridges

This study is aimed at investigating the effect of soil–structure interaction and substructure properties at the abutments on the distribution of live-load effects in integral abutment bridge (IAB) components. For this purpose, numerous 3D and corresponding 2D structural models of typical IABs are built and analyzed under AASHTO live-load. In the analyses, the effect of various geotechnical and substructure properties such as foundation soil stiffness, considering and neglecting the effect of backfill, backfill compaction level, considering and neglecting the effect of wingwalls, abutment height and thickness, as well as number, size, and orientation of the piles are considered. The results from the 2D and 3D analyses are then used to calculate the live-load distribution factors (LLDFs) for the components of IABs as a function of the above-mentioned properties. The analyses results revealed that soil–structure interaction has a significant effect on the LLDFs for the abutment, but negligible effects on those for the girders and piles. Furthermore, the abutment height is observed to have a considerable effect on the LLDFs calculated for the abutment and pile moments. Moreover, the wingwalls are observed to have only a negligible effect on the LLDFs for all the IAB components.     

State of Practice for Positive Moment Connections in Prestressed Concrete Girders Made Continuous

Precast bridges are often constructed as single span for dead load, but continuous for live load. A diaphragm connection is provided for negative moment continuity. However, the connection may also be subjected to positive moments due to time-dependent effects. Because these moments may be large enough to damage the diaphragm or even the girders, a positive moment connection is often provided. This paper reports on a study to determine the types of positive moment connections used across the country and to identify potential problems with these types of connections. A questionnaire survey was conducted to assess the state of practice for precast prestressed concrete bridges made continuous. The survey provides valuable information on this type of bridge and updates a previous survey on this subject.     

Nonlinear Analysis of Integral Bridges: Finite-Element Model

Integral abutment bridges (IABs) are jointless bridges where the deck is continuous and connected monolithically with the abutment walls. The biggest uncertainty in the design of these bridges is the reaction of the soil behind the abutments and next to the foundation piles, especially during thermal expansion. This lateral soil reaction is inherently nonlinear and is a function of the magnitude and nature of the wall displacement. Handling the soil-structure interaction in the design of IABs has always been problematic, usually requiring iterative, equivalent linear analysis. This paper describes the implementation of a full 3D finite-element model of an IAB system which explicitly incorporates the nonlinear soil response. This paper also presents the results from a small parametric study on a sample bridge where the soil compaction levels in the cohesionless soils behind the wall and adjacent to the piles were varied. These results show that the level of compaction in the granular backfill strongly dominates the overall soil reaction, and that this reaction greatly impacts the overall structural response of the bridge system.     

Long-Term Response Prediction of Integral Abutment Bridges

The importance of long-term behavior in integral abutment (IA) bridges has long been recognized. This paper presents an analytical, long-term, response prediction methodology using finite-element (FE) models and compares results to measured response. Three instrumented Pennsylvania IA bridges have been continuously monitored since November 2002, November 2003, and September 2004 to capture bridge response. An evaluation of measured responses indicates that bridge movement progresses year to year with long-term response being significant with respect to static predictions. Both two-dimensional and three-dimensional FE models were developed using ANSYS to determine an efficient and accurate analysis level. Seasonal cyclic ambient temperature and equivalent temperature derived from time-dependent strains using the age adjusted effective modulus method were employed as major loads in all FE models. The elastoplastic p-y curve method, classical earth pressure theory, and moment-rotation relationships with parallel unloading paths were used to model hysteretic behavior of soil-pile interaction, soil-abutment interaction, and abutment-to-backwall connection. Predicted soil pressures obtained from all FE models are similar to the measured response. Predicted abutment displacements and corresponding design forces and moments at the end of the analytically simulated 100-year period indicate the significance of long-term behavior that should be considered in IA bridge design.     

Centrifuge Model Study of Laterally Loaded Pile Groups in Clay

A series of centrifuge model tests has been conducted to examine the behavior of laterally loaded pile groups in normally consolidated and overconsolidated kaolin clay. The pile groups have a symmetrical plan layout consisting of 2, 2×2, 2×3, 3×3, and 4×4 piles with a center-to-center spacing of three or five times the pile width. The piles are connected by a solid aluminum pile cap placed just above the ground level. The pile load test results are expressed in terms of lateral load–pile head displacement response of the pile group, load experienced by individual piles in the group, and bending moment profile along individual pile shafts. It is established that the pile group efficiency reduces significantly with increasing number of piles in a group. The tests also reveal the shadowing effect phenomenon in which the front piles experience larger load and bending moment than that of the trailing piles. The shadowing effect is most significant for the lead row piles and considerably less significant for subsequent rows of trailing piles. The approach adopted by many researchers of taking the average performance of piles in the same row is found to be inappropriate for the middle rows, of piles for large pile groups as the outer piles in the row carry significantly more load and experience considerably higher bending moment than those of the inner piles.