Solvent‐Induced Morphology in Polymer‐Based Systems for Organic Photovoltaics

Studies on the influence of four different solvents on the morphology and photovoltaic performance of bulk‐heterojunction films made of poly(3‐hexylthiophene) (P3HT) and [6,6]‐phenyl‐C₆₁ butyric acid methyl ester (PCBM) via spin‐coating for photovoltaic applications are reported. Solvent‐dependent PCBM cluster formation and P3HT crystallization during thermal annealing are investigated with optical microscopy and grazing‐incidence wide‐angle X‐ray scattering (GIWAXS) and are found to be insufficient to explain the differences in device performance. A combination of atomic force microscopy (AFM), X‐ray reflectivity (XRR), and grazing‐incidence small‐angle X‐ray scattering (GISAXS) investigations results in detailed knowledge of the inner film morphology of P3HT:PCBM films. Vertical and lateral phase separation occurs during spin‐coating and annealing, depending on the solvent used. The findings are summarized in schematics and compared with the IV characteristics. The main influence on the photovoltaic performance arises from the vertical material composition and the existence of lateral phase separation fitting to the exciton diffusion length. Absorption and photoluminescence measurements complement the structural analysis.     

Annealing‐Free High Efficiency and Large Area Polymer Solar Cells Fabricated by a Roller Painting Process

Polymer solar cells are fabricated by a novel solution coating process, roller painting. The roller‐painted film – composed of poly(3‐hexylthiophene) (P3HT) and [6,6]‐phenyl‐C61‐butyric acid methyl ester (PCBM) – has a smoother surface than a spin‐coated film. Since the roller painting is accompanied by shear and normal stresses and is also a slow drying process, the process effectively induces crystallization of P3HT and PCBM. Both crystalline P3HT and PCBM in the roller‐painted active layer contribute to enhanced and balanced charge‐carrier mobility. Consequently, the roller‐painting process results in a higher power conversion efficiency (PCE) of 4.6%, as compared to that for spin coating (3.9%). Furthermore, annealing‐free polymer solar cells (PSCs) with high PCE are fabricated by the roller painting process with the addition of a small amount of octanedi‐1,8‐thiol. Since the addition of octanedi‐1,8‐thiol induces phase separation between P3HT and PCBM and the roller‐painting process induces crystallization of P3HT and PCBM, a PCE of roller‐painted PSCs of up to 3.8% is achieved without post‐annealing. A PCE of over 2.7% can also be achieved with 5 cm² of active area without post‐annealing.     

Impact of Processing on Structural and Compositional Evolution in Mixed Metal Halide Perovskites during Film Formation

Understanding crystallization processes and their pathways in metal‐halide perovskites is of crucial importance as this strongly affects the film microstructure, its stability, and device performance. While many approaches are developed to control perovskite formation, the mechanisms of film formation are still poorly known. Using time‐resolved in situ grazing incidence wide‐angle X‐ray scattering, the film formation of perovskites is investigated with average stoichiometry Cs_0.15FA_0.85PbI₃, where FA is formamidinium, using the popular antisolvent dropping and gas jet treatments and this is contrasted with untreated films. i) The crystallization pathways during spin coating, ii) the subsequent postdeposition thermal annealing, and iii) crystallization during blade coating are studied. The findings reveal that the formation of a nonperovskite FAPbI₃ phase during spin coating is initially dominant regardless of the processing and that the processing treatment (e.g., antisolvent dropping, gas jet) has a significant impact on the as‐cast film structure and affects the phase evolution during subsequent thermal treatment. It is shown that blade coating can be used to overcome the nonperovskite phase formation via solvothermal direct crystallization of perovskite phase. This work shows how real‐time investigation of perovskite formation can help to establish processing–microstructure–functionality relationships.     

Solubility‐Induced Ordered Polythiophene Precursors for High‐Performance Organic Thin‐Film Transistors

With the aim of enhancing the field‐effect mobility of self‐assembled regioregular poly(3‐hexylthiophene), P3HT, by promoting two‐dimensional molecular ordering, the organization of the P3HT in precursor solutions is transformed from random‐coil conformation to ordered aggregates by adding small amounts of the non‐solvent acetonitrile to the solutions prior to film formation. The ordering of the precursor in the solutions significantly increases the crystallinity of the P3HT thin films. It is found that with the appropriate acetonitrile concentration in the precursor solution, the resulting P3HT nanocrystals adopt a highly ordered molecular structure with a field‐effect mobility dramatically improved by a factor of approximately 20 depending on the P3HT concentration. This improvement is due to the change in the P3HT organization in the precursor solution from random‐coil conformation to an ordered aggregate structure as a result of the addition of acetonitrile. In the good solvent chloroform, the P3HT molecules are molecularly dissolved and adopt a random‐coil conformation, whereas upon the addition of acetonitrile, which is a non‐solvent for aromatic backbones and alkyl side chains, 1D or 2D aggregation of the P3HT molecules occurs depending on the P3HT concentration. This state minimizes the unfavorable interactions between the poorly soluble P3HT and the acetonitrile solvent, and maximizes the favorable π–π stacking interactions in the precursor solution, which improves the molecular ordering of the resulting P3HT thin film and enhances the field‐effect mobility without post‐treatment.     

A New Approach to Model‐Based Simulation of Disordered Polymer Blend Solar Cells

The 3D nanomorphology of blends of two different (organic and inorganic) solid phases as used in bulk heterojunction solar cells is described by a spatial stochastic model. The model is fitted to 3D image data describing the photoactive layer of poly(3‐hexylthiophene)‐ZnO (P3HT‐ZnO) solar cells fabricated with varying spin‐coating velocities. A scenario analysis is performed where 3D morphologies are simulated for different spin‐coating velocities to elucidate the correlation between processing conditions, morphology, and efficiency of hybrid P3HT‐ZnO solar cells. The simulated morphologies are analyzed quantitatively in terms of structural and physical characteristics. It is found that there is a tendency for the morphology to coarsen with increasing spin‐coating velocity, creating larger domains of P3HT and ZnO. The impact of the spin‐coating velocity on the connectivity of the morphology and the existence of percolation pathways for charge carriers in the resulting films appears insignificant, but the quality of percolation pathways, considering the charge carrier mobility, strongly varies with the spin‐coating velocity, especially in the ZnO phase. Also, the exciton quenching efficiency decreases significantly for films deposited at large spin‐coating velocities. The stochastic simulation model investigated is compared to a simulated annealing model and is found to provide a better fit to the experimental data.     

Separating Crystallization Process of P3HT and O‐IDTBR to Construct Highly Crystalline Interpenetrating Network with Optimized Vertical Phase Separation

The morphology with the interpenetrating network and optimized vertical phase separation plays a key role in determining the charge transport and collection in polymer:nonfullerene small molecular acceptors (SMAs) solar cells. However, the crystallization of polymer and SMAs usually occurs simultaneously during film‐forming, thus interfering with the crystallization process of each other, leading to amorphous film with undesirable lateral and vertical phase separation. The poly(3‐hexylthiophene) (P3HT):O‐IDTBR blend is selected as a model system, and controlling film‐forming kinetics to solve these problems is proposed. Herein, a cosolvent 1,2,4‐triclorobenzene (TCB) with selective solubility and a high boiling point is added to the solution, leading to prior crystallization of P3HT and extended film‐forming duration. As a result, the crystallinity of both components is enhanced significantly. Meanwhile, the prior crystallization of P3HT induces solid–liquid phase separation, hence rationalizing the formation of the nano‐interpenetrating network. Moreover, the surface energy drives O‐IDTBR to enrich near the cathode and P3HT to migrate to the anode. Consequently, a highly crystalline nano‐interpenetrating network with proper vertical phase separation is obtained. The optimal morphology improves charge transport and suppresses bimolecular recombination, boosting the power conversion efficiency from 4.45% to 7.18%, which is the highest performance in P3HT‐based binary nonfullerene solar cells.     

One‐Step Macroscopic Alignment of Conjugated Polymer Systems by Epitaxial Crystallization during Spin‐Coating

The one‐step preparation of highly anisotropic polymer semiconductor thin films directly from solution is demonstrated. The conjugated polymer poly(3‐hexylthiophene) (P3HT) as well as P3HT:fullerene bulk–heterojunction blends can be spin‐coated from a mixture of the crystallizable solvent 1,3,5‐trichlorobenzene (TCB) and a second carrier solvent such as chlorobenzene. Solidification is initiated by growth of macroscopic TCB spherulites followed by epitaxial crystallization of P3HT on TCB crystals. Subsequent sublimation of TCB leaves behind a replica of the original TCB spherulites. Thus, highly ordered thin films are obtained, which feature square‐centimeter‐sized domains that are composed of one spherulite‐like structure each. A combination of optical microscopy and polarized photoluminescence spectroscopy reveals radial alignment of the polymer backbone in case of P3HT, whereas P3HT:fullerene blends display a tangential orientation with respect to the center of spherulite‐like structures. Moreover, grazing‐incidence wide‐angle X‐ray scattering reveals an increased relative degree of crystallinity and predominantly flat‐on conformation of P3HT crystallites in the blend. The use of other processing methods such as dip‐coating is also feasible and offers uniaxial orientation of the macromolecule. Finally, the applicability of this method to a variety of other semi‐crystalline conjugated polymer systems is established. Those include other poly(3‐alkylthiophene)s, two polyfluorenes, the low band‐gap polymer PCPDTBT, a diketopyrrolopyrrole (DPP) small molecule as well as a number of polymer:fullerene and polymer:polymer blends.     

Photoinduced Anisotropic Supramolecular Assembly and Enhanced Charge Transport of Poly(3‐hexylthiophene) Thin Films

The self‐organization of organic polymer semiconductors into ordered supramolecular assemblies commensurate with efficient charge transport is achieved by tuning a range of process parameters (e.g., film deposition method (spin vs drop cast), solvent boiling point (low vs high boiling point), polymer‐dielectric interface treatment, and post‐deposition processing (solvent vapor or thermal annealing)). However, these strategies present limitations for large‐scale high‐throughput processing due to associated pre‐ and/or post semiconductor deposition steps. Here, photoinduced anisotropic supramolecular assembly of P3HT chains in solution is demonstrated. UV irradiation provides for enhanced intramolecular ordering of solubilized polymer chains, and thereby effects formation of anisotropic supramolecular polymer assemblies via favorable π–π stacking (intermolecular interaction). Molecular ordering is thus dramatically enhanced with concomitant, enhanced charge transport characteristics of corresponding films. Additional pre‐ and/or post treatments are avoided.     

Effects of Thermal Annealing Upon the Morphology of Polymer–Fullerene Blends

Grazing incidence X‐ray scattering (GIXS) is used to characterize the morphology of poly(3‐hexylthiophene) (P3HT)–phenyl‐C61‐butyric acid methyl ester (PCBM) thin film bulk heterojunction (BHJ) blends as a function of thermal annealing temperature, from room temperature to 220 °C. A custom‐built heating chamber for in situ GIXS studies allows for the morphological characterization of thin films at elevated temperatures. Films annealed with a thermal gradient allow for the rapid investigation of the morphology over a range of temperatures that corroborate the results of the in situ experiments. Using these techniques the following are observed: the melting points of each component; an increase in the P3HT coherence length with annealing below the P3HT melting temperature; the formation of well‐oriented P3HT crystallites with the (100) plane parallel to the substrate, when cooled from the melt; and the cold crystallization of PCBM associated with the PCBM glass transition temperature. The incorporation of these materials into BHJ blends affects the nature of these transitions as a function of blend ratio. These results provide a deeper understanding of the physics of how thermal annealing affects the morphology of polymer–fullerene BHJ blends and provides tools to manipulate the blend morphology in order to develop high‐performance organic solar cell devices.     

Non‐destructive lateral mapping of the thickness of the photoactive layer in polymer‐based solar cells

Non‐destructive lateral mapping of the thickness of the photoactive layer in poly(3‐hexyl‐thiophene) : 1‐(3‐methoxy‐carbonyl)propyl‐1‐phenyl‐(6,6)C₆₁ (P3HT : PCBM) solar cells is demonstrated. The method employs a spatially resolved (XY) recording of ultraviolet‐visible spectra in reflection geometry at normal incidence, using a dense raster defined by a circular probe spot of 800‐µm diameter. The evaluation of the thickness of the photoactive layer at each raster point employs an algorithm‐driven comparison of the measured absorption spectrum with spectral features, as compiled from the corresponding simulated spectrum. For the robustness of the applied algorithm toward noise in the recorded absorption data to be increased, a new minimum finder algorithm is described and implemented. The thickness evaluation relies on the correct assignment of extrema in the experimental absorption spectra to the corresponding extrema in the simulated absorption spectra, and a new algorithm for this is also implemented and described. For a level of confidence for the method to be established, first thickness mapping is performed for a set of reference samples consisting of P3HT : PCBM spin‐coated on indium tin oxide‐coated float glass substrates. After this, two application examples for solar cells processed either by spin coating or slot die coating of the P3HT : PCBM layer follow. The spin‐coated solar cells have glass as the substrate with the P3HT : PCBM spun at different spinning speeds. The slot die‐coated solar cells were processed on polyethylene terephthalate foil in a roll‐to‐roll experiment involving a continuously changing P3HT : PCBM concentration along the printing direction. Copyright © 2011 John Wiley & Sons, Ltd.     

Polymer/Nanocrystal Hybrid Solar Cells: Influence of Molecular Precursor Design on Film Nanomorphology,Charge Generation and Device Performance

In this work, molecular tuning of metal xanthate precursors is shown to have a marked effect on the heterojunction morphology of hybrid poly(3‐hexylthiophene‐2,5‐diyl) (P3HT)/CdS blends and, as a result, the photochemical processes and overall performance of in situ fabricated hybrid solar cells. A series of cadmium xanthate complexes is synthesized for use as in situ precursors to cadmium sulfide nanoparticles in hybrid P3HT/CdS solar cells. The formation of CdS domains is studied by simultaneous GIWAXS (grazing incidence wide‐angle X‐ray scattering) and GISAXS (grazing incidence small‐angle X‐ray scattering), revealing knowledge about crystal growth and the formation of different morphologies observed using TEM (transmission electron microscopy). These measurements show that there is a strong relationship between precursor structure and heterojunction nanomorphology. A combination of TAS (transient absorption spectroscopy) and photovoltaic device performance measurements is used to show the intricate balance required between charge photogeneration and percolated domains in order to effectively extract charges to maximize device power conversion efficiencies. This study presents a strong case for xanthate complexes as a useful route to designing optimal heterojunction morphologies for use in the emerging field of hybrid organic/inorganic solar cells, due to the fact that the nanomorphology can be tuned via careful design of these precursor materials.     

Sub‐Micrometer Structure Formation during Spin Coating Revealed by Time‐Resolved In Situ Laser and X‐Ray Scattering

Solution‐processed thin polymer films have many applications, such as organic electronics and block‐copolymer nanofabrication. These films are often made by spin coating a solution that contains one or more solids and can show different phase‐separated structures. The formation mechanism of the droplet‐like morphology is studied here by processing polystyrene (PS) and a fullerene derivative ([6,6]‐phenyl‐C₇₁‐butyric acid methyl ester, [70]PCBM) from o‐xylene. The final structure consists of [70]PCBM droplets partially embedded in a PS‐rich matrix showing interdomain distance of 100–1000 nm as determined from transmission electron microscopy and grazing incidence small angle X‐ray scattering (GISAXS). To elucidate the formation of these morphologies in real time, ultrafast in situ GISAXS coupled with laser interferometry and laser scattering is performed during spin coating. In situ thickness measurements and laser scattering show that liquid–liquid phase separation occurs at ≈70 vol% solvent. Subsequently, in only 100–400 ms, almost dry [70]PCBM domains start to protrude from the swollen PS‐rich matrix. These results are used to verify the ternary phase diagram calculated using Flory–Huggins theory. The discussed multitechnique approach can be applied to study fundamental aspects in soft matter such as phase separation in thin films occurring at very short time scales.     

Precise Structural Development and its Correlation to Function in Conjugated Polymer: Fullerene Thin Films by Controlled Solvent Annealing

The impact of controlled solvent vapor exposure on the morphology, structural evolution, and function of solvent‐processed poly(3‐hexylthiophene):[6,6]‐phenyl‐C₆₁‐butyric acid methyl ester (P3HT:PCBM) bilayers is presented. Grazing incident wide angle X‐ray scattering (GIWAXS) shows that the crystallization of P3HT increases with solvent exposure, while neutron reflectivity shows that P3HT simultaneously diffuses into PCBM, indicating that an initial bilayer structure evolves into a bulk heterojunction structure. Small angle neutron scattering (SANS) shows the agglomeration of PCBM and the formation of a PCBM pure phase when solvent annealing for 90 min. The structural evolution can be described as occurring in two stages: the first stage combines the enhanced crystallization of P3HT and diffusion of PCBM into P3HT, while the second stage entails the agglomeration of PCBM and formation of a PCBM pure phase. The phase separation of PCBM from P3HT is not driven by P3HT crystallinity, but is due to the concentration of PCBM exceeding the miscibility limit of PCBM in P3HT. Correlation of the morphology to photovoltaic activity shows that device performance significantly improves with solvent annealing for 90 min, indicating that both sufficient P3HT crystallization and formation of a PCBM pure phase are crucial in the optimization of the morphology of the active layer.     

Interfacial Crystallization‐Driven Assembly of Conjugated Polymers/Quantum Dots into Coaxial Hybrid Nanowires: Elucidation of Conjugated Polymer Arrangements by Electron Tomography

A simple and practical “solution‐biphase method” allows the preparation of efficient charge‐transporting 1D nanocrystals with coaxial p–n junctions. It involves gradual diffusion of a top layer of poor solvent (acetonitrile) into a bottom layer of poly(3‐hexyl thiophene)‐b‐poly(2‐vinyl pyridine) (P3HT‐b‐P2VP) conjugated polymers (CPs) and CdSe quantum dots (QDs) dissolved in chloroform. Initial interfacial crystallization‐driven assembly of CPs results in the formation of seeds consisting of dimeric QDs transversely bridged by CPs. Coaxial CPs/QDs hybrid NWs are generated by 1D growth of QDs‐dimeric seeds, enabling tracing of the CPs‐crystallization process via the QDs. Thus, well‐arranged QDs along the longitudinal axis of the NWs infer highly crystalline CPs with edge‐on orientation, as confirmed by electron tomography, UV–vis spectroscopy, and grazing‐incidence wide‐angle X‐ray scattering. This high cristallinity as well as the increased length of the resulting hybrid NWs in solution and the corresponding crystallite size in as‐cast film represent a significant improvement compared to the conventional “one‐pot addition method”. Moreover, although randomly QDs‐attached hybrids of P3HT homopolymer are produced by the solution‐biphase method, branched aggregates with micrometer‐long NW arms are generated from the crystal seeds containing multiple growth facets without precipitate, despite acetonitrile being a nonsolvent.     

Efficient Polymer Solar Cells Based on Poly(3‐hexylthiophene):Indene‐C70 Bisadduct with a MoO3 Buffer Layer

Polymer solar cells (PSCs) with poly(3‐hexylthiophene) (P3HT) as a donor, an indene‐C₇₀ bisadduct (IC₇₀BA) as an acceptor, a layer of indium tin oxide modified by MoO₃ as a positive electrode, and Ca/Al as a negative electrode are presented. The photovoltaic performance of the PSCs was optimized by controlling spin‐coating time (solvent annealing time) and thermal annealing, and the effect of the spin‐coating times on absorption spectra, X‐ray diffraction patterns, and transmission electron microscopy images of P3HT/IC₇₀BA blend films were systematically investigated. Optimized PSCs were obtained from P3HT/IC₇₀BA (1:1, w/w), which exhibited a high power conversion efficiency of 6.68%. The excellent performance of the PSCs is attributed to the higher crystallinity of P3HT and better a donor–acceptor interpenetrating network of the active layer prepared under the optimized conditions. In addition, PSCs with a poly(3,4‐ethylenedioxy‐thiophene):poly(styrenesulfonate) (PEDOT:PSS) buffer layer under the same optimized conditions showed a PCE of 6.20%. The results indicate that the MoO₃ buffer layer in the PSCs based on P3HT/IC₇₀BA is superior to that of the PEDOT:PSS buffer layer, not only showing a higher device stability but also resulting in a better photovoltaic performance of the PSCs.     

Conjugated Polymer Nanoparticle–Graphene Oxide Charge‐Transfer Complexes

The game‐changing role of graphene oxide (GO) in tuning the excitonic behavior of conjugated polymer nanoparticles is described for the first time. This is demonstrated by using poly(3‐hexylthiophene) (P3HT) as a benchmark conjugated polymer and employing an in situ reprecipitation approach resulting in P3HT nanoparticles (P3HT_NPs) with sizes of 50–100 nm in intimate contact with GO. During the self‐assembly process, GO changes the crystalline packing of P3HT chains in the forming P3HT_NPs from H to H/J aggregates exhibiting exciton coupling constants as low as 2 meV, indicating favorable charge separation along the P3HT chains. Concomitantly, π–π interface interactions between the P3HT_NPs and GO sheets are established resulting in the creation of P3HT_NPs–GO charge‐transfer complexes whose energy bandgaps are lowered by up to 0.5 eV. Moreover, their optoelectronic properties, preestablished in the liquid phase, are retained when processed into thin films from the stable aqueous dispersions, thus eliminating the critical dependency on external processing parameters. These results can be transferred to other types of conjugated polymers. Combined with the possibility of employing water based “green” processing technologies, charge‐transfer complexes of conjugated polymer nanoparticles and GO open new pathways for the fabrication of improved optoelectronic thin film devices.     

Facile Synthesis of Nanostructured Carbon through Self‐Assembly between Block Copolymers and Carbohydrates

A simple and direct wet chemistry method is reported to simultaneously synthesize nanostructured carbon films and particles through self‐assembly of poly(styrene)‐poly(4‐vinylpyridine) (PS‐P4VP) and carbohydrate precursors (turanose, raffinose, glucose, etc.) in two fabrication processes—spin‐coating and aerosol processing. Starting with a homogeneous solution containing PS‐P4VP and carbohydrates, evaporation of solvent during either spin‐coating or an aerosol process leads to the formation of ordered mesostructured films and particles. High temperature treatment in argon atmosphere removes PS fragments, carbonizes carbohydrates and partial PVP fragments, and results in ordered nanoporous carbon films and particles. SEM, TEM, and GISAXS characterization indicates that these nanostructured carbon materials exhibit large nanopores (> 20 nm), controlled 1–3 dimensional structures, and controlled surface chemistry. Nitrogen sorption isotherms and electrochemistry characterization indicates the accessibility of the carbon nanopores to both gas phase and aqueous phase. Results suggest that the nanostructured carbon films and particles can be tuned through solvent annealing, precursor concentration, and choice of block copolymers used. These carbon materials present varied practical applications for sorption and separation, sensors, electrode materials, etc.     

Pore‐Filling of Spiro‐OMeTAD in Solid‐State Dye Sensitized Solar Cells: Quantification,Mechanism, and Consequences for Device Performance

In this paper, the pore filling of spiro‐OMeTAD (2,2′,7,7′‐tetrakis‐(N,N‐di‐p‐methoxyphenylamine)9,9′‐spirobifluorene) in mesoporous TiO₂ films is quantified for the first time using XPS depth profiling and UV–Vis absorption spectroscopy. It is shown that spiro‐OMeTAD can penetrate the entire depth of the film, and its concentration is constant throughout the film. We determine that in a 2.5‐µm‐thick film, the volume of the pores is 60–65% filled. The pores become less filled when thicker films are used. Such filling fraction is much higher than the solution concentration because the excess solution on top of the film can act as a reservoir during the spin coating process. Lastly, we demonstrate that by using a lower spin coating speed and higher spiro‐OMeTAD solution concentration, we can increase the filling fraction and consequently the efficiency of the device.     

Micellar‐Mediated Block Copolymer Ordering Dynamics Revealed by In Situ Grazing Incidence Small‐Angle X‐Ray Scattering during Spin Coating

Spin coating is one of the most versatile methods to generate nanostructured block copolymer (BCP) thin films which are highly desired for many applications such as nanolithography or organic electronics. The self‐assembly pathways through phase separation, both in solvent and in bulk, strongly influence the final BCP structure obtained after spin coating. As a demonstration, the formation of highly ordered in‐plane lamellae is elucidated herein by using in situ grazing incidence small‐angle X‐ray scattering. A key step in this complex fast organization process is the formation of intermediate micellar phases triggered by solvent affinity toward one of the block. Indeed, directional coalescence of a short‐lived intermediate hexagonal structure of cylindrical micelles enables the development of a final highly ordered lamellar structure, predominantly oriented parallel to the substrate surface. These results suggest that the existence of such transient micellar phases is a crucial process in order to produce highly ordered structures with a specific orientation directly after the BCP thin film deposition; and should be the focus of further optimization for the directed self‐assembly and, more generally, in the bottom‐up nanostructure fabrication.     

Vertical Phase Separation in Small Molecule:Polymer Blend Organic Thin Film Transistors Can Be Dynamically Controlled

Blending of small‐molecule organic semiconductors (OSCs) with amorphous polymers is known to yield high performance organic thin film transistors (OTFTs). Vertical stratification of the OSC and polymer binder into well‐defined layers is crucial in such systems and their vertical order determines whether the coating is compatible with a top and/or a bottom gate OTFT configuration. Here, we investigate the formation of blends prepared via spin‐coating in conditions which yield bilayer and trilayer stratifications. We use a combination of in situ experimental and computational tools to study the competing effects of formulation thermodynamics and process kinetics in mediating the final vertical stratification. It is shown that trilayer stratification (OSC/polymer/OSC) is the thermodynamically favored configuration and that formation of the buried OSC layer can be kinetically inhibited in certain conditions of spin‐coating, resulting in a bilayer stack instead. The analysis reveals here that preferential loss of the OSC, combined with early aggregation of the polymer phase due to rapid drying, inhibit the formation of the buried OSC layer. The fluid dynamics and drying kinetics are then moderated during spin‐coating to promote trilayer stratification with a high quality buried OSC layer which yields unusually high mobility >2 cm² V^?1 s^?1 in the bottom‐gate top‐contact configuration.