Acylhydrazones as Reversible Covalent Crosslinkers for Self‐Healing Polymers

The utilization of dynamic covalent and noncovalent bonds in polymeric materials offers the possibility to regenerate mechanical damage, inflicted on the material, and is therefore of great interest in the field of self‐healing materials. For the design of a new class of self‐healing materials, methacrylate containing copolymers with acylhydrazones as reversible covalent crosslinkers are utilized. The self‐healing polymer networks are obtained by a bulk polymerization of an acylhydrazone crosslinker and commercially available methacrylates as comonomers to fine‐tune the T_g of the systems. The influence of the amount of acylhydrazone crosslinker and the self‐healing behavior of the polymers is studied in detail. Furthermore, the basic healing mechanism and the corresponding mechanical properties are analyzed.     

Accelerated Self‐Healing Via Ternary Interpenetrating Microvascular Networks

Self‐healing materials with dual interpenetrating microvascular networks enable two‐part healing chemistries and repeated healing of damage in a localized region. 1 However, due to slow healing kinetics, multiple days are required between damage events to recover mechanical performance under ambient conditions. By directly writing a third interdigitated microvascular network within these epoxy coating/substrate architectures to enable in situ thermal regulation, the characteristic healing time is reduced by an order of magnitude. Specifically, this third network provides a conduit for circulating a temperature‐controlled fluid that rapidly heats the locally damaged region leading to a sharp reduction in the time required for mechanical property restoration.     

Self‐Healing and Stretchable 3D‐Printed Organic Thermoelectrics

With the advent of flexible and wearable electronics and sensors, there is an urgent need to develop energy‐harvesting solutions that are compatible with such wearables. However, many of the proposed energy‐harvesting solutions lack the necessary mechanical properties, which make them susceptible to damage by repetitive and continuous mechanical stresses, leading to serious degradation in device performance. Developing new energy materials that possess high deformability and self‐healability is essential to realize self‐powered devices. Herein, a thermoelectric ternary composite is demonstrated that possesses both self‐healing and stretchable properties produced via 3D‐printing method. The ternary composite films provide stable thermoelectric performance during viscoelastic deformation, up to 35% tensile strain. Importantly, after being completely severed by cutting, the composite films autonomously recover their thermoelectric properties with a rapid response time of around one second. Using this self‐healable and solution‐processable composite, 3D‐printed thermoelectric generators are fabricated, which retain above 85% of their initial power output, even after repetitive cutting and self‐healing. This approach represents a significant step in achieving damage‐free and truly wearable 3D‐printed organic thermoelectrics.     

Self‐Healing Silk Fibroin‐Based Hydrogel for Bone Regeneration: Dynamic Metal‐Ligand Self‐Assembly Approach

Despite advances in the development of silk fibroin (SF)‐based hydrogels, current methods for SF gelation show significant limitations such as lack of reversible crosslinking, use of nonphysiological conditions, and difficulties in controlling gelation time. In the present study, a strategy based on dynamic metal‐ligand coordination chemistry is developed to assemble SF‐based hydrogel under physiological conditions between SF microfibers (mSF) and a polysaccharide binder. The presented SF‐based hydrogel exhibits shear‐thinning and autonomous self‐healing properties, thereby enabling the filling of irregularly shaped tissue defects without gel fragmentation. A biomineralization approach is used to generate calcium phosphate‐coated mSF, which is chelated by bisphosphonate ligands of the binder to form reversible crosslinkages. Robust dually crosslinked (DC) hydrogel is obtained through photopolymerization of acrylamide groups of the binder. DC SF‐based hydrogel supports stem cell proliferation in vitro and accelerates bone regeneration in cranial critical size defects without any additional morphogenes delivered. The developed self‐healing and photopolymerizable SF‐based hydrogel possesses significant potential for bone regeneration application with the advantages of injectability and fit‐to‐shape molding.     

Novel Biocompatible Polysaccharide‐Based Self‐Healing Hydrogel

A novel biocompatible polysaccharide‐based self‐healing hydrogel, CEC‐l‐OSA‐l‐ADH hydrogel (“l” means “linked‐by”), is developed by exploiting the dynamic reaction of N‐carboxyethyl chitosan (CEC) and adipic acid dihydrazide (ADH) with oxidized sodium alginate (OSA). The self‐healing ability, as demonstrated by rheological recovery, macroscopic observation, and beam‐shaped strain compression measurement, is attributed to the coexistence of dynamic imine and acylhydrazone bonds in the hydrogel networks. The CEC‐l‐OSA‐l‐ADH hydrogel shows excellent self‐healing ability under physiological conditions with a high healing efficiency (up to 95%) without need for any external stimuli. In addition, the CEC‐l‐OSA‐l‐ADH hydrogel exhibits good cytocompatibility and cell release as demonstrated by three‐dimensional cell encapsulation. With these superior properties, the developed hydrogel holds great potential for applications in various biomedical fields, e.g., as cell or drug delivery carriers.     

Self‐Healing Materials for Energy‐Storage Devices

The booming development of electronics, electric vehicles, and grid storage stations has led to a high demand for advanced energy‐storage devices (ESDs) and accompanied attention to their reliability under various circumstances. Self‐healing is the ability of an organism to repair damage and restore function through its own internal vitality. Inspired by this, brilliant designs have emerged in recent years using self‐healing materials to significantly improve the lifespan, durability, and safety of ESDs. Extrinsic and intrinsic self‐healing materials and their working principles are first introduced. Then, the application of self‐healing materials in ESDs according to their self‐healing chemistry, including hydrogen bonds, electrostatic interactions, and borate ester bonds, are described in detail. Based on these, critical challenges and important future directions of self‐healing ESDs are discussed.     

Autonomous Self‐Healing of Epoxy Thermosets with Thiol‐Isocyanate Chemistry

Thiol‐isocyanate chemistry, combined with a dual capsule strategy, is used for the development of extrinsic self‐healing epoxy materials. It is shown that the amine groups present in the matrix both serve as a catalyst for the addition reaction between a thiol and an isocyanate and as a way to covalently link the healed network structure to the surrounding resin. The tapered double cantilever beam (TDCB) geometry is used for evaluating the recovery of the fracture toughness at room temperature after different healing times. Using manual injection of the healing agents into the crack, a healing efficiency up to 130% is obtained for the EPIKOTE 828/DETA epoxy material. On the other hand, when two types of microcapsules, one containing a tetrathiol reagent and the other a low toxic isocyanate reagent, are incorporated into this epoxy thermoset (20 wt%), a recovery of more than 50% is reached. The influence of parameters such as the amount and core content of the microcapsules on the healing efficiency is investigated. Furthermore, the thiol‐isocyanate chemistry is also tested for an industrial cold‐curing epoxy resin (RIM 135/RIMH 137).     

Delivery of Two‐Part Self‐Healing Chemistry via Microvascular Networks

Multiple healing cycles of a single crack in a brittle polymer coating are achieved by microvascular delivery of a two‐part, epoxy‐based self‐healing chemistry. Epoxy resin and amine‐based curing agents are transported to the crack plane through two sets of independent vascular networks embedded within a ductile polymer substrate beneath the coating. The two reactive components remain isolated and stable in the vascular networks until crack formation occurs in the coating under a mechanical load. Both healing components are wicked by capillary forces into the crack plane, where they react and effectively bond the crack faces closed. Healing efficiencies of over 60% are achieved for up to 16 intermittent healing cycles of a single crack, which represents a significant improvement over systems in which a single monomeric healing agent is delivered.     

Developments and Challenges in Self‐Healing Antifouling Materials

Self‐healing antifouling materials have gained rapidly increasing interest over the past decade and have been studied and used in a rapidly increasing range of applications. Recent developments and challenges in self‐healing antifouling materials are summarized in four sections: first, the different mechanisms for both antifouling and self‐healing are briefly discussed. Second, three main categories of self‐healing antifouling materials based on surface replenishing and dynamic covalent and noncovalent interactions are discussed, with a focus on the preparation, characterization, and central characteristics of different self‐healing antifouling materials. Third, different types of potential applications of self‐healing antifouling materials are summarized, such as injectable hydrogels and oil/water separations. Finally, a summary of future development of the field is provided, and a number of critical limitations that are still outstanding are highlighted.     

Embedded Shape‐Memory Alloy Wires for Improved Performance of Self‐Healing Polymers

We report the first measurements of self‐healing polymers with embedded shape‐memory alloy (SMA) wires. The addition of SMA wires shows improvements of healed peak fracture loads by up to a factor of 1.6, approaching the performance of the virgin material. Moreover, the repairs can be achieved with reduced amounts of healing agent. The improvements in performance are due to two main effects: (i) crack closure, which reduces the total crack volume and increases the crack fill factor for a given amount of healing agent and (ii) heating of the healing agent during polymerization, which increases the degree of cure of the polymerized healing agent.     

Self‐Healing Graphene Oxide Based Functional Architectures Triggered by Moisture

Self‐healing materials are capable of spontaneously repairing themselves at damaging sites without additional adhesives. They are important functional materials with wide applications in actuators, shape memorizing materials, smart coatings, and medical treatments, etc. Herein, this study reports the self‐healing of graphene oxide (GO) functional architectures and devices with the assistance of moisture. These GO architectures can completely restore their mechanical‐performance (e.g., compressibility, flexibility, and strength) after healing their broken sites using a little amount of water moisture. On the basis of this effective moisture‐triggered self‐healing process, this study develops GO smart actuators (e.g., bendable actuator, biomimetic walker, rotatable fiber motor) and sensors with self‐healing ability. This work provides a new pathway for the development of self‐healing materials for their applications in multidimensional spaces and functional devices.     

Oil‐Impregnated Nanoporous Oxide Layer for Corrosion Protection with Self‐Healing

The major drawback of current passivation techniques for preventing corrosion is the lack of ability to withstand any external damages or local defects. In this study, oil‐impregnated nanoporous anodic aluminum oxide (AAO) layers are investigated to overcome such limitations and thus advance corrosion protection. By completely filling hydrophobized nanopores with oil via a solvent exchange method, a highly water‐repellent surface that prevents the penetration of corrosive media into the AAO layer and hence the corrosion of aluminum is achieved. The impregnation of oil into the hydrophobic nanoporous AAO layer enhances the corrosion resistance of an AAO layer by two and four orders of magnitude compared to that of a hydrophobic (i.e., air‐entrained) and a bare (hydrophilic) AAO, respectively. In the presence of local defects, the oil impregnated within the hydrophobic nanoporous AAO layer naturally permeates into the defects and ultimately inhibits the exposure of the aluminum surface to corrosive media. Whereas the corrosion current density of the air‐entrained hydrophobic AAO layer increases by more than 30 times after cracks, that of the oil‐impregnated AAO layer increases by no more than 4 times, showing superior anticorrosion property even after there are cracks, owing to the effective self‐healing capability.     

Self‐Healing Polyurethanes with Shape Recovery

Two new thermoresponsive self‐healing polyurethanes (1DA1T and 1.5DA1T) based on the Diels–Alder (DA) reaction between furan and maleimide moieties are developed that use the shape‐memory effect to bring crack faces into intimate contact such that healing can take place. Unlike other self‐healing polymers, these polymers do not require external forces to close cracks but rather they use the shape‐memory effect to autonomously close the crack. Both polyurethanes have a stable polymer structure and comparable mechanical properties to commercial epoxies. A differential scanning calorimeter is employed to check the glass transition temperature of the polymers as well as the DA and retro‐DA (rDA) reaction temperatures. These DA and rDA reactions are confirmed with variable‐temperature proton nuclear magnetic resonance. Healing efficiency is calculated using a measurement of the failure load from compact tension testing. The results show that the shape‐memory effect can replace external forces to close two crack surfaces and the DA reaction can be repeatedly employed to heal the cracks.     

A Delivery System for Self‐Healing Inorganic Films

Multilayer composites that utilize polymeric and brittle inorganic films are essential components for extending the lifetimes and exploiting the flexibility of many electronic devices. However, crack formation within the brittle inorganic layers that arise from defects as well as the flexing of these multilayer composite materials allows the influx of atmospheric water, a major source of device degradation. Thus, a composite material that can initiate self‐healing upon the influx of environmental water through defects or stress‐induced cracks would find potential applications in multilayer composite materials for permeation barriers. In the present study, the reactive metal oxide precursor TiCl₄ is encapsulated within the pores of a degradable polymer, poly(lactic acid) (PLA). Electrospun PLA fibers are found to be reactive to atmospheric water leading to the hydrolysis of the degradable polymer shell and subsequent release of the reactive metal oxide precursor. Release of the reactive TiCl₄ from the pores results in hydrolysis of the metal oxide precursor, forming solid titanium oxides at the surface of the fibers. The efficacy of this self‐healing delivery system is also demonstrated by the integration of these reactive fibers in the polymer planarization layer, poly(methyl methacrylate), of a multilayer film, upon which an alumina barrier layer is deposited. The introduction of nanocracks in the alumina barrier layer lead to the release of the metal oxide precursor from the pores of the fibers and the formation of titanium dioxide nanoparticles within the crack and upon the thin film surface. In this study the first delivery system that may find utility for the self‐healing of multilayer barrier films through the site‐specific delivery of metal oxide nanoparticles through smart reactive composite fibers is established.     

Self‐Healing,Flexible, and Tailorable Triboelectric Nanogenerators for Self‐Powered Sensors based on Thermal Effect of Infrared Radiation

Self‐healing triboelectric nanogenerators (TENGs) with flexibility, robustness, and conformability are highly desirable for promising flexible and wearable devices, which can serve as a durable, stable, and renewable power supply, as well as a self‐powered sensor. Herein, an entirely self‐healing, flexible, and tailorable TENG is designed as a wearable sensor to monitor human motion, with infrared radiation from skin to promote self‐healing after being broken based on thermal effect of infrared radiation. Human skin is a natural infrared radiation emitter, providing favorable conditions for the device to function efficiently. The reversible imine bonds and quadruple hydrogen bonding (UPy) moieties are introduced into polymer networks to construct self‐healable electrification layer. UPy‐functionalized multiwalled carbon nanotubes are further incorporated into healable polymer to obtain conductive nanocomposite. Driven by the dynamic bonds, the designed and synthesized materials show excellent intrinsic self‐healing and shape‐tailorable features. Moreover, there is a robust interface bonding in the TENG devices due to the similar healable networks between electrification layer and electrode. The output electric performances of the self‐healable TENG devices can almost restore their original state when the damage of the devices occurs. This work presents a novel strategy for flexible devices, contributing to future sustainable energy and wearable electronics.     

Hierarchically Structured Self‐Healing Actuators with Superfast Light‐ and Magnetic‐Response

Despite the tremendous advancement of intelligent robots, it remains a great challenge to integrate living organisms‐like multistimuli responsive actuation and excellent self‐healing ability into one single material system, which will greatly benefit and broaden the development of smart biomimetic materials. Herein, a novel self‐healable multistimuli responsive actuator is developed based on hierarchical structural design and interfacial supramolecular crosslinking. The resulting biomimetic actuator shows a record high photothermal efficiency (η_PT = 79.1%) and thermal conductivity (31.92 W m^?1 K^?1), and presents a superfast actuating response (near‐infrared light: 0.44 s; magnetic field: 0.36 s). In addition, the supramolecular crosslinking endows excellent self‐healing performance in both mechanical and actuating properties to the material. This biomimetic actuator with its hierarchical structure design provides great potential for various applications, such as artificial muscles, soft robotics, and biomedical microdevices.     

Tacky Elastomers to Enable Tear‐Resistant and Autonomous Self‐Healing Semiconductor Composites

Mechanical failure of π‐conjugated polymer thin films is unavoidable under cyclic loading conditions, due to intrinsic defects and poor resistance to crack propagation. Here, the first tear‐resistant and room‐temperature self‐healable semiconducting composite is presented, consisting of conjugated polymers and butyl rubber elastomers. This new composite displays both a record‐low elastic modulus (<1 MPa) and ultrahigh deformability with fracture strain above 800%. More importantly, failure behavior is not sensitive to precut notches under deformation. Autonomous self‐healing at room temperature, both mechanical and electronic, is demonstrated through the physical contact of two separate films. The composite film also shows device stability in the ambient environment over 5 months due to much‐improved barrier property to both oxygen and water. Butyl rubber is broadly applicable to various p‐type and n‐type semiconducting polymers for fabricating self‐healable electronics to provide new resilient electronics that mimic the tear resistance and healable property of human skin.