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1.
以PRS-XY型混联数控机床为对象,以加工、装配精度为依据,建立该机床完整的误差模型.设计能反映机床运动精度的典型轨迹,利用该轨迹,通过对该模型的求解和分析,得出主要误差源对机床运动精度的影响.为指导该混联机床的精度设计和误差补偿提供了数据.  相似文献   

2.
The measurement method is a decisive step for any calibration method. This paper studies the practical performance of a 5DOF manipulator based on a 3-RPS parallel mechanism. By comparing the controlling data that resides in parallel part and serial part at different orientations, a calibration method has been put forward and proved to be applicable. The precision of the calibrated model mainly depends on the number of measurements carried out. The distribution of measurement points also affects the precision and the measurement number could be significantly reduced if uniform distribution were ensured.  相似文献   

3.
This paper presents a micro-positioning platform based on a unique parallel mechanism developed by the authors. The platform has a meso-scale rectangular shape whose size is 20 × 23 mm. The stroke is 5 mm for both the x-and y-axes and 100 degrees for the α-axis. The platform is actuated by three sets of dual stage linear actuators: a linear motor for rough positioning and a piezo actuator for fine positioning. The developed micro-positioning platform has a measurement system that consists of three linear sensors. The position and orientation values of the movable platform can be measured directly and used in a feedback control system. Selecting 18 kinematic error parameters of a measurement system (feedback control system), a two-stage kinematic calibration method is proposed. Constant error parameters are found in the first stage and variable error parameters are found in the second stage of kinematic calibration. After kinematic calibration the position error is reduced to within 0.5 μm and error reduction rate is over 90%.  相似文献   

4.
基于6-TPS型并联机床的标定方法研究   总被引:4,自引:0,他引:4  
以6-TPS型并联机床为对象,研究了并联机床运动学标定方法。首先假定了并联机床各结构参数单位误差,在与测量方式相一致的广义坐标上,通过并联机床正解的方式,利用所测的点数据,以数值法构造了机床末端位姿误差与结构误差的影响系数矩阵。通过这种方法,构造参数误差数学辨识模型,针对6-TPS型并联机床的特点,提出了测量并联机床平动和聚点性误差的方案,并在工程实际应用中验证了该标定方法的可行性。  相似文献   

5.
Digitization precision analysis is an important tool to ensure the design precision of machine tool currently.The correlative research about precision modeling and analysis mainly focuses on the geometry precision and motion precision of machine tool,and the forming motion precision of workpiece surface.For the machine tool with complex forming motion,there is not accurate corresponding relationship between the existing criterion on precision design and the machining precision of workpiece.Therefore,a design scheme on machine tool precision based on error prediction is proposed,which is divided into two-stage digitization precision analysis crucially.The first stage aims at the technology system to complete the precision distribution and inspection from the workpiece to various component parts of technology system and achieve the total output precision of machine tool under the specified machining precision;the second stage aims at the machine tool system to complete the precision distribution and inspection from the output precision of machine tool to the machine tool components.This article serves YK3610 gear hobber as the example to describe the error model of two systems and basic application method,and the practical cutting precision of this machine tool achieves to 5-4-4 grade.The proposed method can provide reliable guidance to the precision design of machine tool with complex forming motion.  相似文献   

6.
数控机床的几何误差及其研究   总被引:3,自引:1,他引:3  
从数控机床误差分类、几何误差模型建立和几何误差参数辩识常用的方法论述数控机床几何误差的研究。  相似文献   

7.
以Stewart型并联机床为对象,研究一种能实现自标定的运动学标定方法,以提高标定效率.在建立两点之间距离误差的基础上,采用哑铃型球杆作为标准的检测量具,并以此建立机床结构参数误差与球杆标准长度之间的误差传递模型.提出了数据自动采集的方案,开发了专用标定软件,实现了数据采集、数据分析处理和机床结构参数补偿的集成.基于提出的方法,利用测头、球杆和为标定而开发的软件,作为加工叶片的Stewart型六自由度并联机床标定的工具.经两次标定,在机床工作空间内,并联机床的运动学定位误差控制在±0.02 mm以内.  相似文献   

8.
精密机床几何误差补偿技术及应用   总被引:6,自引:0,他引:6  
误差补偿技术是提高精密机床精度的有效途径,本文研究了影响精密机床精度的主要因素,重点分析了几何运动误差及热误差源的检测、建模和实时补偿技术。  相似文献   

9.
五轴数控机床是实现工件复杂表面精密加工的重要设备,而机床本身精度是保证加工精度的重要前提。以一台大型五轴数控加工机床为研究对象,分析各项误差,应用多体系统运动学理论,建立移动轴与旋转轴的几何误差数学模型,推导出刀具相对工件坐标系的位置与姿态误差表达式,为误差补偿提供精确数学模型,提高机床加工精度。  相似文献   

10.
热误差严重影响着机床的加工精度,对机床关键部件进行热特性分析是开发精密机床的重要环节。通过测量包括数控机床的特殊位置温度和定位误差在内的热特性,研究了温升与定位误差之间的关系,提出了一种基于贝叶斯神经网络的热误差建模方法。通过K-means聚类和相关系数法来选择温度敏感点,可以有效地抑制温度测量点之间的多重共线性问题。结果表明:通过使用贝叶斯神经网络能提高机床88.015 9%的精度,比BP神经网络高出15.763 8%,与BP神经网络模型相比,贝叶斯神经网络具有更加优良预测性能。贝叶斯神经网络模型为降低机床热误差的影响提供了新思路。  相似文献   

11.
介绍了一种新型立卧转换式三杆混联机床—3-TPS混联机床,对该机床的结构进行了分析。文中给出了该机床在实现立卧转换加工时的坐标变换过程及变换方程,给出了实现立卧转换加工时的后置处理算法及数学模型,并分析了该机床在两种不同加工方式下所能够实现的三轴联动加工、四轴联动加工。文中所给的算法简单、直观、实用,方程为显示。  相似文献   

12.
Improving both the positioning accuracy and contouring accuracy of a vertical machining centre has been studied by using a machine tool metrology and in-house error correction techniques. Contouring errors caused by the servo lag and friction of servomechanisms were measured by the circular test and then reduced by off-line parameter tuning of the CNC and servo-driver. The quasistatic thermal errors were predicted online using a neural network based model which was calibrated in advance via a quick set-up and multiple-error measurement system consisting of a spindle-mounted probe and artifacts. Positioning errors caused by both the static geometric errors and thermal effects were eliminated in real-time by a PC based software error compensation scheme integrated with the CNC controller through digital communication. An error reduction of 70% was achieved after error compensation and CNC tuning.  相似文献   

13.
基于UG的6-SPS并联机床加工过程仿真   总被引:1,自引:0,他引:1  
6 SPS并联机床加工过程仿真系统是在CAD/CAM/CAE集成软件UG基础上利用VisualC 6 0和OpenGL开发的。重点描述图形化仿真模块和后置处理模块 ,并以球冠加工为例 ,验证该加工过程仿真系统的正确性和实用性。  相似文献   

14.
This work will report the development and application of an auto-alignment laser interferometer system for the geometric error calibration of CNC multi-axis machines. The system is capable of a diagonal displacement measurement, where multiple machine axes are moved simultaneously, with automatic optic alignment. This capability provides a solution for quick evaluation of the overall volumetric error of a multi-axis machine tool. One application of the system is that the 21 geometric errors of a 3-axis machine can be quickly estimated from the displacement measurements of some determined diagonal lines in the working volume. Compared with a time of several days using a conventional laser interferometer system, it takes only 1 hour for the proposed system to complete the geometry calibration of a 3-axis machine. A method for the roll calibration of a vertical axis is also proposed and demonstrated in this work.  相似文献   

15.
Machine tool thermal error is an important reason for poor machining accuracy.Thermal error compensation is a primary technology in accuracy control.To build thermal error model,temperature variables are needed to be divided into several groups on an appropriate threshold.Currently,group threshold value is mainly determined by researchers experience.Few studies focus on group threshold in temperature variable grouping.Since the threshold is important in error compensation,this paper arms to find out an optimal threshold to realize temperature variable optimization in thermal error modeling.Firstly,correlation coefficient is used to express membership grade of temperature variables,and the theory of fuzzy transitive closure is applied to obtain relational matrix of temperature variables.Concepts as compact degree and separable degree are introduced.Then evaluation model of temperature variable clustering is built.The optimal threshold and the best temperature variable clustering can be obtained by setting the maximum value of evaluation model as the objective.Finally,correlation coefficients between temperature variables and thermal error are calculated in order to find out optimum temperature variables for thermal error modeling.An experiment is conducted on a precise horizontal machining center.In experiment,three displacement sensors are used to measure spindle thermal error and twenty-nine temperature sensors are utilized to detect the machining center temperature.Experimental result shows that the new method of temperature variable optimization on optimal threshold successfully worked out a best threshold value interval and chose seven temperature variables from twenty-nine temperature measuring points.The model residual of z direction is within 3 m.Obviously,the proposed new variable optimization method has simple computing process and good modeling accuracy,which is quite fit for thermal error compensation.  相似文献   

16.
通过构建数控机床伺服进给系统的死区误差数学模型,给出齿轮传动、丝杠传动、齿条传动、摩擦力等引起死区误差的数学表达式;探讨减小死区误差的方法;最后综述了减小数控机床伺服进给系统死区误差的一些新措施及今后进一步的工作。  相似文献   

17.
新型混联虚拟轴机床的位置正解与工作空间分析   总被引:3,自引:1,他引:3  
提出了以三自由度空间并联机构作为主进给机构,辅以双向移动工作台实现多坐标数控加工的一种新型混联虚拟轴机床的配置方案。建立了空间并联机构位置正解的封闭方程,分析了空间并联机构及其虚拟轴机床的工作空间,并给出了数值实例。  相似文献   

18.
基于设计出超精密机床的目的,研究了机床的几何误差建模和误差的灵敏度分析。基于刚体运动学和齐次变换矩阵(Homogeneous Transformation Matrix,HTM)建立了RTTTR配置的超精密五轴机床的几何误差模型,模型涉及37个误差分量。分别对37个误差分量进行了几何误差的灵敏度分析,分析结果将应用于超精密五轴机床的设计与制造上。  相似文献   

19.
杨定军 《机械》2011,38(8):47-50,58
机床热误差是影响高精密机床加工精度的重要因素之一,而目前对机床热误差的分析比较少,以机床导轨为研究对象提出了一种结合有限元理论的导轨热误差确定方法,将数值模拟技术和实际测量实验相结合,利用实验测量数据修正有限元分析边界条件,从而得到准确的导轨热变形计算结果,证明了该热误差确定方法应用到实际机床导轨热误差确定和补偿方面的...  相似文献   

20.
In order to show a sufficient geometric performance, every machine tool has to be calibrated geometrically before it may come into operation. The geometric machine errors have to be identified. They can afterwards be compensated either mechanically or numerically in the machine control.Machine tools are usually calibrated geometrically by performing a sequence of different measurements to identify single errors such as squareness errors between linear axes, straightness errors, positioning errors etc.The uncertainty of such measurements is of course affected by the uncertainty of the measuring device under the given environmental conditions. Methods to describe such influences are widely known and applied.Other effects having an impact on the error parameters to be determined (e.g. squareness errors) are dependent on the performance of the machine tool under test. Neglected geometric errors, hysteresis and thermal drift affect the measurement result. Such effects may be much more important contributors to the overall test uncertainty than the measurement uncertainty of the measuring device.In this paper the problem of error interdependencies leading to a worse test uncertainty is explained. The occurrence of such effects is shown with exemplary measuring results. A method for estimating the overall test uncertainty even for complex measurements is introduced. The dependence of the test uncertainty on the geometric machine performance is explained.  相似文献   

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