The ac superposition method,a new hot‐line diagnostic method for 6‐kV XLPE power cables

Water trees are the most hazardous factor affecting the life of XLPE distribution cables and the major cause of insulation failure. It is well known that insulation failure causes stoppages in electrical service and requires extensive repair work. Up to now, deterioration of cable insulation has been diagnosed mainly by the dc leakage current method. However, application of this method for diagnostic measurements requires interruption of electrical service. Several types of hot‐line diagnostic methods (including the dc component current and dc superposition methods) were developed to detect water tree deterioration. However, these methods have some shortcomings, such as being subject to effects of stray currents and the accuracy of measurements not being sufficiently high. Therefore, we have attempted to develop a new hot‐line diagnostic method. We investigated whether the signals produced by superposition of voltages of various frequencies to the cover layer of energized cables were correlated with deterioration by the water treeing. As a result, we found that a deterioration signal of 1 Hz was observed when we superposed an ac voltage (commercial frequency × 2 +1 Hz) on the cover layer of cable where the water tree had occurred in the insulation. © 1999 Scripta Technica, Electr Eng Jpn, 130(2): 49–58, 2000     

In-service methods for distinguishing the dc component due to water treeing from noise currents in xlpe cable

This paper describes the water tree diagnoses of 6.6-kV class XLPE cables by the dc component method. The dc current component is measured by energizing the cable with ac high voltage, therefore, it would be suitable for on-line diagnoses. The dc component is considered to be caused by the rectifying effect of water trees inside the insulation. In laboratory tests, the dc component showed a good correlation with the degradation. However, almost no correlation was seen in the on-site measurement. The authors found that the cause of this bad correlation is the galvanic effect inside the jacket. This generates the noise current through the grounding circuit when the jacket resistivity is low. Based on this finding, the equivalent circuit of on-site measurement was proposed. Considering the equivalent circuit, this paper proposes nine methods for discriminating the dc component due to water tree from noise current. Also described are the analytical results of each method. Furthermore, the on-site or laboratory tests show that some of them are effective in separating the dc component due to water tree from noise current.     

Development of a hot-line diagnostic method for XLPE cables and themeasurement results

Hot-line diagnosis is needed to avoid breakdowns of XLPE (cross-linked polyethylene) cables due to water trees. The authors superposed a low DC voltage on an AC commercial voltage, measured the DC component of the current which passed through the insulation, and discovered that the DC component had a close relationship with the degradation caused by water trees. A hot-line diagnostic measurement system based on this DC superposition method was developed. The old cables that were removed and cables now in use were measured with the system; the results are reported     

Application of the AC Superposition Method to Degradation Diagnosis of 22/33‐kV Class XLPE Cables

Water trees in the insulator of XLPE cable may considerably reduce the dielectric breakdown voltage, thus being an important lifetime‐governing factor. The ac superposition method we have investigated is a new technique for hot‐line diagnosis of 6.6‐kV XLPE cables, and the diagnostic apparatus using this technique is now widely used in the distribution line field. In order to study the application of the ac superposition method to degradation diagnosis of 22/33‐kV class XLPE cables, we measured deterioration signals of the cables with water trees by a modification of the above diagnostic apparatus. The deterioration signals, hereafter called “ac superposition current”, were generated by an amplitude modulation effect due to the nonlinear resistance of water trees. Moreover, we evaluated the relationship between the ac superposition current and the ac breakdown voltage. It is difficult to judge whether a correlation between then is present or not because of the uneven distribution of the measured data. However, the ac superposition current tends to increase linearly with a decrease in the residual thickness of the insulator. For example, the ac superposition current was about 40 nA when the residual thickness decreased to 3 mm. Thus, we consider that the ac superposition method is effective for degradation diagnosis of 22/33‐kV class XLPE cables.     

A study of treeing phenomena in the development of insulation for500 kV XLPE cables

This review summarizes research on treeing phenomena, i.e. the formation of electrical trees and water trees, that has been undertaken in Japan for the development of 500 kV XLPE cable. Section 1 presents the results of factors affecting XLPE cable insulation breakdown under commercial ac and lightning impulse voltages. Section 2 verifies the phenomena of electrical tree formation in XLPE cable insulation using block samples and model cables, and gives the results of studies to determine the level electrical field stress initiation for such trees. Section 3 summarizes the results of studies on long-term aging characteristics, which is a particular problem under commercial ac voltages, while Section 4 explains how this research influenced the design of 500 kV XLPE cable insulation. All authors were members of `The investigation committee of fundamental process of treeing degradation' under IEEJ     

Comparative laboratory evaluation of TR-XLPE and XLPE cables with Super-smooth conductor shields

This paper provides data on four commercial tree retardant crosslinked polyethylene (TR-XLPE) and one cross-linked polyethylene (XLPE) insulated 15 kV cables supplied by three manufacturers. The cables have "super-smooth" conductor shields and "extra-clean" insulation and insulation shields. AC and impulse voltage breakdown and selected other characterization data are presented for cables that were aged immersed in room temperature water (15-30/spl deg/C) up to 24 months of a planned 48 months aging program. The five cables have high ac voltage breakdown strength, three of the TR-XLPE cables, actually increased in breakdown strength during aging. The one TR-XLPE cable that had the lowest ac voltage breakdown had vented trees at the insulation shield and high dissipation factor, which the other cables did not have. The impulse voltage breakdown strength of all cables decreased during aging; the cable with the lowest ac voltage breakdown also has the lowest impulse voltage breakdown. The dissimilar performance of the TR-XLPE cables and the excellent performance of the XLPE cable indicates evaluations at longer times are required to differentiate between modern TR-XLPE and XLPE insulated cables.     

Investigation of Water Tree Degradation in Dry‐Cured and Extruded Three‐Layer (E‐E Type) 6.6‐kV Removed XLPE Cables

Dry‐cured and extruded three‐layer (E‐E type) 6.6‐kV cross‐linked polyethylene (XLPE) cables were introduced into electric power systems more than 30 years ago, but they do not experience failures because of water tree degradation. Also, the degradation index of water treeing for these cables has not been established. Therefore, investigating results of residual breakdown voltage and water tree degradation of these cables will help us plan for cable replacement and determine water tree degradation diagnosis scheduling, and will be fundamental data for cable lifetime evaluation. In this study, the authors measured the ac breakdown voltages of dry‐cured and E‐E type 6.6‐kV XLPE cables removed after 18 to 25 years of operation and observed the water trees in their XLPE insulation. As a result, it was observed that breakdown voltages were larger than the maximum operating voltage (6.9 kV) and the ac voltage for the dielectric withstanding test (10.3 kV). Water trees were mainly bow‐tie water trees and their maximum length was approximately 1 mm. Although the number of measured cables was limited, the lifetime of this type of cable was estimated to be approximately 40 years, even experiencing water immersion.     

Application of dielectric response measurement on power cable systems

Water treeing is one of the factors leading to failure of medium voltage XLPE cables in long-term service. Increased moisture content inside oil-paper insulated cable is not desirable. To identify water tree degraded XLPE cables or oil-paper cables with high moisture content, diagnostic tests based on dielectric response (DR) measurement in time and frequency domain are used. Review of individual DR measurement techniques in the time and frequency domains indicates that measurement of one parameter in either domain may not be sufficient to reveal the status of the cable insulation. But a combination of several DR parameters can improve diagnostic results with respect to water trees present in XLPE cables or increased moisture content in oil-paper cables. DR measurement is a very useful tool that reveals average condition of cable systems. However, it is unlikely that DR measurement will detect few, but long water trees. In addition, DR cannot locate the defect or water tree site within the cable system. Combination of DR and partial discharge (PD) measurements can improve diagnostic results with respect to global and local defects. However, it is doubtful whether PD test can identify the presence of water trees inside a cable in a nondestructive manner. Further research is needed for more detailed conclusions regarding the status of a particular insulation and for predicting the remaining life of the insulation system.     

Severe degradation of the conductor screen of service and laboratory aged medium voltage XLPE insulated cables

The main purpose of this paper is to show the strong correlation between corrosion of the metallic aluminum conductor and the formation of interconnected cracks / voids in the conductor screen, creating initiation sites for vented water trees in service aged medium voltage XLPE cables. The results show that porous structures in the conductor screen previously reported for laboratory aged insulation systems, also develop in the conductor screen in service aged medium voltage XLPE cables. These structures can bridge the screen and serve as path for contaminants and corrosion products from the aluminum conductor and initiate water trees. A prerequisite for the formation of such structures is the presence of liquid water at the interface between the conductor and conductor screen causing corrosion. The initiation site of such structures has been identified, and is likely caused by environmental stress cracking (ESC). Initiation sites were determined in all cables, but porous structures in the conductor screen were only observed in the cable suffered from service failure, where liquid water had entered the cable conductor between the strands. Severe degradation of the XLPE insulation was observed at the initiation sites for water trees growing from these structures.     

Electrical stress enhancement of contaminants in XLPE insulation used for power cables

The use of XLPE as the insulation for power cables has grown steadily since it first introduction more than 30 years ago. Today XLPE is rapidly becoming the preferred insulation system for even the highest transmission voltages. This preference is due to the high reliability, low dielectric losses, and low environmental impact that can be achieved with XLPE. The positive effects of high quality insulation materials on improved cable performance have been well known since the start of cable making. The purpose of this paper is to investigate the technical background for the cleanliness levels and to quantify the level of performance required from clean materials. The advantages of clean insulation materials are seen at all voltages. However, this work focuses on the technical basis for the benefits for HV and EHV cables, which typically are designed with a water impervious layer to ensure that the cable remains dry throughout its entire lifetime. The presence of metallic contaminants in MV cable is known to enhance the growth of trees by raising the electric stress level locally. The singular impact of cleanliness on the performance of MV cables is somewhat more complicated as it is influenced both by the cleanliness of the insulation and the ability of the insulation material to resist the growth of water trees.     

交联聚乙烯电缆水树缺陷的修复方法研究

采用硅氧烷修复液修复交联聚乙烯电缆老化试样中的水树,进而分析修复效果及机理。将介质损耗因数为4%～6%,绝缘电阻7 500～10 000 MΩ的短电缆在7.5 kV 450 Hz交流电压下老化至介质损耗因数达到20%左右,绝缘电阻3 500～5 000 MΩ。然后用压力注入式修复装置把修复液注入缆芯对水树缺陷进行修复。以介质损耗因数、绝缘电阻和击穿电压为指标对修复效果进行评判;通过显微镜切片观察修复前后水树微观形态;通过仿真修复前后水树附近电场分布来分析和验证水树的修复机理。实验结果证明,修复液可以充分与电缆水树中的水发生反应生成胶状聚合物填充水树通道;修复后电缆介质损耗因数、绝缘电阻和击穿电压恢复到新电缆水平;改善了绝缘层电场分布;有效地抑制了水树生长。实验表明,该修复液可有效修复电缆中的水树缺陷,提高电缆绝缘水平。     

水树老化XLPE电缆绝缘温度特性的研究

为了确保电力系统的安全可靠运行,运行中的XLPE绝缘电力电缆老化状态的评价和估计具有十分现实的意义。本文通过实验,研究了温度对水树老化XLPE电缆绝缘的tgδ、损耗电流谐波分量的影响,并探讨了采用电缆绝缘的交流不平衡分量来诊断电缆中水树状态的可行性。     

The Performance of Strippable and Bonded Screened Medium-Voltage XLPE-Insulated Cables Under Long-Term Accelerated Aging

XLPE high-voltage underground cables are being extensively used in Arabian Gulf countries. Most of these cables are being manufactured locally. Although XLPE has excellent dielectric characteristics, extensive premature failures have been reported by the local power utilities. The main causes of such premature failures are related to manufacturing defects and insulation degradation mainly caused by water treeing phenomena. In this research work, five types of 15-kV, XLPE-insulated cables were subjected to accelerated aging under simultaneous electrical, thermal, and environmental stresses for periods of 60, 120, and 180 days. After each aging period, partial-discharge (PD), mechanical properties, ac dielectric strength and the extent of degradation due to water treeing of these cables were measured. The results show that PD and mechanical properties show just little variations whereas the ac-retained dielectric strength decreases rapidly in the first 60 days after which the rate of its decrease retards. Correlations are established between the retained dielectric strength and the lengths of the longest water trees. Pros and cons of the insulating materials that are used as well as the role of strippable and bonded semiconducting screens are also discussed     

Long-term characteristics of XLPE cables

To study the long-term characteristics of XLPE cables installed in free air and in water, aging tests were conducted under various testing conditions using XLPE cables with both 3.5 mm and 6 mm insulation. From the Weibull plots of lifetime distribution under the voltage stress E_L as the minimum breakdown strength, the minimum value of time to breakdown t_L under the constant voltage was estimated. The results of accelerated aging tests of XLPE cables installed in free air demonstrated that the V-t characteristics of XLPE cables could not be described by the conventional inverse power law (t ∝ V⁻ⁿ) with a single constant life exponent n. Based on the microscopic observation of a sliced insulation removed from XLPE cables, it was concluded that bow-tie trees with longer tree length observed in cables tested in water were caused by the moisture from outside, whereas the trees in cables tested in free air were caused by the residual moisture originally existing in the insulation. The breakdown strength of the aged cables tested in water increases through cable drying. However, it does not recover to the original values.     

硅氧化焼注入后水树老化交联聚乙烯电缆电气特性和微观结构（英文）

To evaluate the effect of using siloxane liquid to rejuvenate water tree defects in cross-linked polyethylene(XLPE)cables,we investigated the electrical properties and micro-structures of water-tree aged XLPE cables after siloxane liquid injection treatment.The water-tree aged samples were prepared by performing accelerated aging experiment using water-needle electrodes,and the siloxane liquid is injected into the aged cable through a pressurized injection system.Dielectric loss factors of the samples before and after the rejuvenation were compared.The water trees and the internal filler were observed using scanning electron microscope(SEM).Electrical properties of the reactants are measured.Electric field simulation is conducted to verify the rejuvenation effect by finite element method.The results show that the siloxane liquid diffused into the insulation layer in a short time and reacted with water in the water trees.The electrical properties of the formed organic filler are in accord with that of XLPE.Therefore,the action between siloxane and water can inhibit the growth of water trees and reduce electric field distortion of the water tree areas.As a result,insulation performance of the cable is enhanced.A 70 m long cable was aged and rejuvenated in laboratory and an on-site rejuvenation experiment was conducted,and in both cases the dielectric loss factor and leakage current halved after rejuvenation.     

Development of a new type insulation diagnostic method for hot-lineXLPE cables

The authors developed an insulation diagnostic system that makes automatic measurements of the dielectric dissipation factor and DC component in a hot-line XLPE (cross-linked polyethylene) insulated power cable and makes an overall judgement of cable insulation deterioration. This system was tested on XLPE cables in hot-line conditions, the criteria for judgement of insulation deterioration were established based on the results of measurements     

Bow-tie-tree in EPR cables are accelerated water treeing test

The authors describe the results of an accelerated water treeing test after a period of approximately one year with two recently manufactured (1988) varieties of commercial EPR (ethylene-propylene rubber) cables, produced by different manufacturers and possessing different cable structures, as well as water impervious XLPE cable for comparison. In the test, bow-tie trees were found in the EPR insulation, which had previously been thought to develop no or few bow-tie trees. The analysis results of bow-tie in EPR cables are described     

Development of 500-kV XLPE cables

A 500-kV XLPE insulated cable with an insulation thickness of 27 mm has been developed for long-distance transmission lines. Basic studies on the 500-kV XLPE cable have shown that contaminants in the insulation may determine electrical performance. This hypothesis is justified by the good correlation obtained between statistical estimations of the size of the largest contaminant in the insulation and electrical characteristics of full-size cables. Voltage-withstand and long-term tests have confirmed design values for minimum breakdown stress, ac and impulse voltage, and degradation coefficients. © 1997 Scripta Technica, Inc. Electr Eng Jpn, 118 (1): 28–40, 1997     

Analysis of water trees in underground HV cables using the KFUPMmicro-PIXE facility

Scanning with the micro-PIXE technique was employed to analyze water trees in the XLPE insulation of a field-aged underground HV cable. X-ray spectra of bow tie and vented water trees, the inner and outer semiconductive compounds, and an insulation spot free from any water tree were acquired. Simultaneously, two-dimensional elemental distribution profiles across the water trees were also measured. Various trace element impurities were identified in the analyzed spots and their possible sources are suggested. Differences in elemental distribution profiles in the scanned areas were observed and have been discussed on the basis of the mechanism of incorporation of these elements into the insulation. This study demonstrates the effectiveness of the micro-PIXE facility available in this laboratory in analyzing water trees in underground power cables     

XLPE电缆绝缘老化测试数据库管理系统

采用现代化的管理方法、手段和工具已成为技术发展和技术管理的重要条件。基于绝缘老化数据图片存储的交联聚乙烯 (XLPE)电缆绝缘老化测试数据库管理系统的开发 ,就是对高压交联聚乙烯电缆绝缘老化测试进行技术管理和分析的一种尝试。本文述评了国外在绝缘老化测试和统计方面已取得的成果 ;详细论述了本数据库管理系统的可行性分析、模块设计和主要功能