This study presents the experimental study of semibatch emulsion and miniemulsion copolymerization of vinyl acetate (VAc) and ethylene to vinyl acetate-ethylene (VAE) copolymer at 60°C and 80–300 psig. In the miniemulsion copolymerization, a water-soluble initiator (K2S2O8) is used and VAc miniemulsion is prepared in presence of surfactant and cosurfactant using a sonicator or a high-shear homogenizer. Then, ethylene gas is supplied to the reactor at constant partial pressure. In a miniemulsion process, the mass transfer limitations of VAc from monomer droplets to the aqueous phase, and to micelles or polymer latex particles that are present in conventional macro-emulsion polymerization can be eliminated and the transfer of ethylene dissolved in the aqueous phase to the miniemulsion droplets is the major ethylene transport process for the polymerization. The experimental data show that the amount of ethylene incorporation into the copolymer is higher in miniemulsion polymerization than in emulsion polymerization. The ethylene pressure has been found to have a strong impact on the ethylene incorporation into the copolymer phase in both emulsion and miniemulsion copolymerizations but the increase is more pronounced in miniemulsion case. The VAE copolymer latex particles prepared by miniemulsion polymerization exhibited higher storage stability than those prepared by macro-emulsion polymerization. 相似文献
Acrylate polymer/silica nanocomposite particles were prepared through miniemulsion polymerization by using methyl methacrylate/butyl acrylate mixture containing the well-dispersed nano-sized silica particles coupling treated with 3-(trimethoxysilyl)propyl methacrylate (MPS). The encapsulation efficiency of silica particles was determined through the elution and hydrofluoride acid etching experiments, and the size distribution and the morphology of the composite latex particles were characterized by dynamic light scattering and transmission electron microscopy. The coupling treatment of silica with MPS can improve the encapsulation efficiency of silica and the degree of grafting of polymer onto silica. When 0.10 g MPS/g silica was used to modify silica, the encapsulation efficiency of silica was greater than 95%, and the degree of grafting of acrylate polymer onto silica was about 60%. Although the average size and the size distribution index of the composite latex particles increased as the weight fraction of silica increased, the stable latex containing the ‘guava-like’ composite particles was obtained. The grafting of polymer onto silica particles improved the dispersion of silica particles in the solvents for acrylate polymer and in the polymer matrix. 相似文献
Room temperature ionic liquids (RTILs) are non-volatile organic salts. They may replace conventional coalescing agents in latex coating thus reducing volatile organic compounds (VOCs) emission as well as improving performance of latex coating products such as better thermal stability, conductivity, and antifouling property. The formation of latex coating containing RTILs can be achieved by encapsulation of RTILs inside particles via miniemulsion polymerization. In this study, the role of RTILs and its concentration on stability of miniemulsion during storage and polymerization were investigated. It has been found that, above a critical concentration (10 wt%), adding more RTILs to oil phase may weaken miniemulsion stability during storage aswell as polymerization. Such observations were consistent with the zeta potential measurement for miniemulsions prepared at the similar conditions. The results obtained here would be a useful guideline for the development of new waterborne coating products with desirable functions and particle sizes. 相似文献
Unlike conventional emulsion polymerization, monomer droplet nucleation becomes dominant in miniemulsion polymerization, offering the miniemulsion polymerization a great advantage over conventional emulsion polymerization when incorporating alkoxysilane monomer, which can easily undergo premature hydrolysis and condensation reactions, into polymer latex. The extensive premature hydrolysis and condensation can lead to the issue of the colloidal instability. In this article, the influence of monomer types on the colloidal stability in the miniemulsion co-(or ter-)polymerization was investigated when incorporating alkoxysilane monomer into styrene or acrylate latex. In the cases of butyl acrylate (BA)/γ-methacryoxypropytrimethoxysilane (MPMS), BA/methyl methyacrlate (MMA)/MPMS, and BA/styrene (St)/MPMS miniemulsion polymerization, nearly no coagulum was observed. The obtained latex had a long shelf life. However, the coagulum was formed in the late stage of MMA/MPMS and St/MPMS miniemulsion copolymerization. The shelf life of the corresponding latex was short. The selection of the main monomer, which can fast consume alkoxysilane comonomer, was critical to obtain the stable latex. In this way, the alkoxysilane groups were completely buried in particles thus the coagulation caused by condensation reactions derived from the alkoxysilane hydrolysis among particles was suppressed. 相似文献
Summary: A novel polystyrene‐encapsulated laponite composite system has been developed via a miniemulsion polymerization approach. The encapsulation mechanism and process parameters have been examined in detail using light‐scattering, sedimentation analysis, wide‐angle X‐ray diffraction (WXRD), and transmission electron microscopy (TEM). The laponite was encapsulated through a miniemulsion polymerization process in which laponite was predispersed in the monomer phase. The stability of both the miniemulsion and the latex depends on initiation loci, premixing procedures, intensity and time of ultrasonification and the surfactants and co‐stabilizer used. Hydrophobicity of the laponite clay played a vital role in both the encapsulation of the clay and the stability of the latex. A quaternary ammonium salt, cetyltrimethylammonium bromide (CTAB), was mixed with the clay in the monomer phase prior to emulsification. As a result, the clay particles were hydrophobically modified and were intercalated. The hydrophobicity not only favored the clay dispersion in the oil droplets but also aided the entry of the monomer into the clay's intergalleries during polymerization. Meanwhile, CTAB helped stabilize the system when it was used in conjunction with the nonionic surfactant polyoxyethylene (40) isooctylphenyl ether (TX‐405). In this way, the laponite is effectively encapsulated within a polystyrene shell in a stable latex form. More importantly, the polymerization initiated in the intergalleries of the clay effectively expands the clay's platelet array to form an exfoliated structure.
