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用Nd:YAG激光焊接殷钢薄板材料 总被引:3,自引:2,他引:1
用Nd:YAG脉冲激光作为焊接热源,对殷钢材料Invar36分别进行了平板单道焊接试验和对焊试验,分析了工艺参数(激光功率、焊接速度、脉冲宽度和离焦量)变化对焊缝的表面形貌、熔宽以及熔透性的影响.检测了0.85 mm厚的殷钢薄板对焊接头的硬度、成分以及拉伸强度.结果表明:激光功率和脉宽是影响焊缝熔深、熔宽和热影响区面积的主要因素;扫描速度对焊缝表面的鱼鳞状条纹间距影响尤为明显;离焦量主要影响焊缝的宽度和熔透性;合理匹配工艺参数能够实现0.85 mm厚度薄板的对焊,并且获得形貌良好的焊缝.焊缝的组织成分没有发生明显变化,拉伸强度和基体强度相当,显微硬度略低于基体硬度. 相似文献
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利用Nd:YAG脉冲激光作为焊接热源,对殷钢材料Invar36分别进行了平板单道焊接试验和对焊试验,分析了工艺参数(激光功率、焊接速度、脉冲宽度和离焦量)变化对焊缝的表面形貌、熔宽以及熔透性的影响。对0.85mm厚度的殷钢薄板对焊接头的硬度和成分的变化以及拉伸强度进行了检测。结果表明:激光功率和脉宽是影响焊缝熔深、熔宽和热影响区大小的主要因素;扫描速度对焊缝表面的鱼鳞状条纹间距影响尤为明显;离焦量主要影响焊缝的宽度和熔透性;合理匹配工艺参数能够实现0.85mm厚度薄板对焊,并且获得形貌良好的焊缝。焊缝的组织成分没有发生明显变化,拉伸强度和基体的相当,显微硬度略低于基体硬度。 相似文献
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Crater formation in electron and laser beam drilling is mainly due to molten material removal. In this process, there are two different modes of removal: ejection outside the target and transport of material which remains around the crater on the target surface. Measurement of these removal modes was carried out. The diameters of molten particles ejected from the targets were obtained. Characteristic particle diameters were determined for each material and each drilling condition. The volume of solidified material remaining around the crater was also obtained. From these results, the proportion of molten material ejected from the target was determined. Most of the molten material remained around the crater for iron and tungsten, but was ejected outside the target for aluminium and alumina ceramics. 相似文献
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为增强5XXX系铝合金表面的耐蚀性能,利用脉冲激光沉积技术制备了Al0.8FeCoNiCrCux高熵合金(HEA)涂层。利用XRD,SEM和电化学工作站分析了Al0.8FeCoNiCrCux高熵合金的相结构、微观组织和耐腐蚀性能。结果表明随着Cu含量增加,合金的相结构由BCC1和BCC2相转变为BCC1,BCC2和FCC相;当=0时,Al0.8FeCoNiCrCux涂层沿晶间出现裂纹,x=0.25时,涂层裂纹消失,并且在晶间出现了浅色组织,随着x增加,浅色组织由点状分布转变为连续生长;Al0.8FeCoNiCrCux(x=0.25,0.5,0.75,1.0)高熵合金涂层耐蚀性随Cu增加而降低,Al0.8FeCoNiCrCu0.25的腐蚀电流密为7.94×10^-8 A/cm^2,仅为基材的0.17%,腐蚀形式为点蚀,当x增加至1时,腐蚀电流密度增至8.21×10^-7 A/cm^2,为基材的1.99%,腐蚀形式转变为晶间腐蚀,但仍优于基材。显然,当0.25≤x≤1时,采用Al0.8FeCoNiCrCux涂层可显著改善铝合金的耐腐蚀性能。同时,其具有的高熵效应可抑制涂层中由基材的稀释行为引起的金属间化合物形成,解决了传统涂层材料应用在铝合金表面易产生裂纹的问题。 相似文献
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A procedure for the prediction of energy beam drilling in metals is described. This procedure is based on appropriate zoning of the region to be drilled and on the assumption that as metal is melted it is forced out of the hole by forces exerted by vaporizing metal. Calculations of drilling in several metals and alloys have been made for different conditions of pulse duration, power, and number of pulses. Data were obtained for mild steel, copper, aluminium, and molybdenum. The depths, diameters and shapes of the drilled holes predicted by the proposed procedure are in close agreement with experimental results. During drilling by multiple pulses there is normally a fixed time interval between pulses. Because of heat diffusion during this time, molten metal removal does not begin immediately at the start of the next pulse. The lag time, defined as the time required to initiate molten metal removal from the hole at the beginning of each pulse, can be predicted by the proposed method. When a hole is drilled by multiple pulses, the lag time increases as the hole becomes deeper. 相似文献
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Xuyue Wang Weixing Xu Hua Chen Jinsong Wang 《Frontiers of Mechanical Engineering in China》2008,3(3):293-298
Based on the basic platform of BP neural networks, a BP network model is established to predict the bending angle in the laser
bending process of an aluminum alloy sheet (1–2 mm in thickness) and to optimize laser bending parameters for bending control.
The sample experimental data is used to train the BP network. The nonlinear regularities of sample data are fitted through
the trained BP network; the predicted results include laser bending angles and parameters. Experimental results indicate that
the prediction allowance is controlled less than 5%–8% and can provide a theoretical and experimental basis for industry purpose.
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Translated from Optics and Precision Engineering, 2007, 15(6): 915–921 [译自: 光学精密工程 相似文献
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TiNi形状记忆合金/钛合金异种材料激光焊 总被引:1,自引:0,他引:1
由于TiNi合金与钛合金的物理和化学性能差异较大,故其焊接性较差,焊缝区易形成大量的金属间化合物并产生裂纹。为实现上述材料的良好连接、提高接头性能,本文对采用激光焊连接0.2mm厚TiNi形状记忆合金和TC4钛合金异种材料进行了探索。分别采用直接对接焊和手工填丝焊的方法,研究了焊接接头的微观组织和力学性能。结果表明,直接对接焊时焊缝中心产生了纵向裂纹;手工填丝焊则通过合适的焊接工艺,改善了焊缝成形,避免了裂纹的产生。较优的焊接工艺参数为功率百分比18%、脉冲宽度3ms、脉冲频率3Hz;在界面区,Ni与TC4形成的过渡层宽度约为2μm,Ni与TiNi形成的过渡层宽度约为0.5μm。接头最大抗拉强度为332MPa,断裂位置发生在靠近TiNi侧的熔合线附近。 相似文献
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采用螺旋打孔技术,在不同的激光进给速度下在TiC陶瓷上加工了微孔。用扫描电子显微镜分析了微孔形貌,利用能量色散谱仪研究了激光加工前后材料化学成分的变化,并结合X射线光电子能谱术(XPS)讨论了材料化学键的变化,探讨了利用飞秒激光加工TiC陶瓷过程中材料的去除机理。结果表明:所得到的微孔具有较好的形貌特征,孔边缘没有出现明显的微裂纹。微孔入口圆度达98%以上,入口直径略小于出口直径。激光进给速度对入口处孔边缘的微观形貌影响较大。进给速度较低时,激光切蚀区域出现平行的条纹状周期结构,随着进给速度的增加,表面以混沌的颗粒状结构为主。在较低或较高的进给速度下,重铸层都会出现更为剧烈的氧化现象,实验显示最佳的进给速率应在6.4μm/s左右。XPS分析显示材料的去除主要是通过多光子吸收,在加工过程中发生Ti-C键的断裂产生的Ti离子被氧化后会生成TiO2和Ti2O3。 相似文献
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A simple numerical model is proposed for predicting the penetration depth of metal laser drilling. A simplified 2D axisymmetric model for transient metal laser drilling is introduced. Strong-form of Symmetric Smoothed Particle Hydrodynamics (SSPH) method is used to harness its significant reduction in computational time. The 2D axisymmetric domain is discretized, then SSPH formulation is used to obtain shape functions. Collocation method is used to discretize governing and boundary conditions equations to construct the global stiffness matrix. Laser beam is assumed to be continuous wave with Gaussian distribution. MATLAB code is constructed for numerical simulation, and the results are compared with published work. A good agreement is shown, and thus the proposed numerical model is found to be computationally efficient and accurate standalone platform for predicting the penetration depth of metal laser drilling process. 相似文献
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E. S. Lee S. Y. Baek C. R. Cho 《The International Journal of Advanced Manufacturing Technology》2007,31(7-8):762-769
Electrochemical micromachining (EMM) has traditionally been used in highly specialized fields, such as those of the aerospace
and defense industries. It is now increasingly being applied in other industries, where parts with difficult-to-cut material,
complex geometry and tribology, and devices of microscopic-scale are required. EMM, which is not normally considered as a
precision process, is presented in this paper. The application of voltage pulses between a tool electrode and a workpiece
in an electrochemical environment allows the three-dimensional machining of conducting materials with micrometer precision.
In this paper, tool electrodes (5 μm in diameter, 1 mm in length) are developed by EMM and microholes are manufactured using
these tool electrodes. Microholes with a size of below 50 μm in diameter can be accurately achieved by using ultrashort voltage
pulses (1–5 μs). 相似文献
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激光冲击强化对TiAl合金组织和性能的影响 总被引:3,自引:0,他引:3
为研究激光冲击强化对TiAl合金组织和性能的影响,利用波长为1 064nm、脉宽为20ns、单脉冲能量为0~22J的Nd:YAG激光器对TiAl合金试件进行了实验研究。采用显微硬度计、表面粗糙度仪和扫描电镜分别测量了激光冲击强化前后的表面显微硬度、粗糙度和表面微观形貌,利用X射线应力分析仪测量了激光冲击强化表面残余应力和晶面极性,并分析了其高温稳定性。实验结果表明:当单脉冲能量增加到9J时,表面显微硬度增加了33.4%,粗糙度由0.042μm增大到了0.285μm,表面残余压应力由20MPa增加到了297MPa,表面微观形貌出现了凸凹不平,局部纹理和层状微结构。将9J激光冲击强化后的试件在650℃下保温4h后,残余压应力值从297MPa降到230MPa,显微硬度值从377HV0.2降到345HV0.2,(002)晶面取向有向中心移回的趋势。得到的数据显示,激光冲击强化能够极大地改善TiAl合金的组织和性能,且具有一定的高温稳定性。 相似文献