Modification of polyurethane by superfine protein powder

Physical blending was employed to prepare blend films, using superfine wool powder and polyurethane (PU) resin. Scanning electronic microscope photos showed that wool powder had good compatibility with PU in the solvent N,N‐dimethylformamide. The wool powder was uniformly distributed in the films without apparent agglomeration. In the X‐ray diffraction results, the height of the X‐ray diffraction peak decreased gradually with the addition of the wool powder, which implied that the addition of the wool powder could increase the amorphous ratio of the films. Thermogravimetric analysis indicated that the thermal stability of the PU resin decreased with the increase in the wool powder ratio in it. Additionally, the dynamic mechanical analysis result indicated that the ratio of the wool powder had no significant influence on the soft‐segments, but the dynamic storage modulus of the PU films would increase with the increase in wool powder ratio. In addition, the crystal of the PU was destroyed by the wool powder during the drying process at a certain temperature, and this increased the moving probability of the macromolecule chains in PU. With the increase in the ratio of the wool powder, there was an evident decrease in the stress at break, elongation at break, and breaking energy of the blend films, but the water vapor permeability and moisture regain of the blend polyurethane films increased significantly. POLYM. ENG. SCI. 46:617–622, 2006. © 2006 Society of Plastics Engineers.     

Preparation of Porous Poly(vinyl alcohol)‐Silk Fibroin (PVA/SF) Blend Membranes

The relation of PVA/SF blending ratio and freezing temperature with the morphology, fine structure and properties of porous PVA/SF blend membranes prepared by means of freeze drying was investigated. It was indicated that the pore diameter of the blend membranes remarkably decreased and the pore density obviously increased with increasing proportion of PVA or decreasing freezing temperature. With increasing proportion of PVA, the crystallinity of the blend membrane increased. When the blend ratio of PVA/SF was larger than 25/75 or 50/50, the strength, the elongation and the initial tensile modulus of the blend membrane increased somewhat and the compressibility decreased a little with increasing proportion of PVA or decreasing freezing temperature. Therefore, by increasing the proportion of PVA or decreasing the freezing temperature, porous SF/PVA blend membranes could be prepared which had smaller pore diameter, larger pore density, higher crystallinity, strength and elongation.     

Influence of phenolic curative on crosslink density and other related properties of dynamically cured NR/HDPE blends

Dynamically cured 60/40 NR/HDPE blends with various amounts of phenolic curative were prepared in an internal mixer at 160°C. A simple blend (i.e., the blend without curative) was also prepared using the same materials and blend proportion for comparison purposes. Mechanical, dynamic, and morphological properties; swelling resistance and crosslink density of the blends were investigated. It was found that the thermoplastic vulcanizates (TPVs) gave superior mechanical and dynamic properties than the simple blend. Furthermore, the mechanical properties in terms of elongation at break, modulus and tensile strength and elastic response in dynamic test in terms of storage modulus increased with increased loading amount of the curative. The complex viscosity also increased but the tan δ and tension set decreased with increased loading level of the curative. The crosslink density of the TPVs was estimated based on the elastic shear modulus. It was found that the crosslink density of the blends increased with increased loading levels of the curative while the degree of swelling decreased. This correlated well with the trend of mechanical and dynamic properties. SEM micrographs were used to confirm the level of mechanical and dynamic properties. It was found that the simple blend at a given blend ratio exhibited co‐continuous phase morphology. However, the TPVs showed micron scale of vulcanized rubber domains dispersed in a continuous HDPE matrix. The size of vulcanized rubber domains decreased with increasing amounts of the curative. This led to greater interfacial adhesion between the phase and hence superior mechanical and dynamic properties. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Characterization of epoxidized natural rubber/ethylene vinyl acetate (ENR‐50/EVA) blend: Effect of blend ratio

Epoxidized natural rubber/Ethylene vinyl acetate copolymer (ENR‐50/EVA) blends with different ratios were prepared by using a Haake internal mixer. The effect of the blend ratio on the processing, tensile properties (such as tensile strength, elongation at break, Young's modulus and stress–strain behavior), morphology, dynamic mechanical properties, and thermal properties has been investigated. The tensile properties increase with the increase of EVA content, whereas the stabilization torque increases with the increase of ENR‐50 content in the blend. In 40:60 and 50:50 blend of ENR‐50/EVA, both the phases exist as continuous phases, producing a co‐continuous morphology. At these blend ratio, the drastic change in properties were noted, indicating that the phase inversion occurs. The results on dynamic mechanical properties revealed that the blends are compatible. Blending of ENR‐50 and EVA lead to the improvement in thermal stability and 50:50 blend ratios is the most stable blend. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1504–1515, 2006     

SELF REINFORCING COMPOSITE BASED ON EPR/LCP BLEND

Blends of ethylene propylene rubber (EPR) and thermotropic liquid crystalline polymer (TLCP) have been prepared by melt-mixing technique. Processing studies indicated the decrease in the viscosity of the blends with the addition of LCP. The mechanical properties like tensile strength and modulus increased up to 10% of LCP and then decreased. The crystallinity increased with an increase in the LCP content. At higher levels of LCP, crystal growth is favored. Thermal studies indicated the endothermic signals that were more prominent at all the peak temperatures. The surface degradation increases with an increase in elastomer (EPR) content in the blend. The relaxation phenomena, as observed from Dynamic Mechanical Thermal Analysis (DMTA) analysis, are changing depending on the blend ratio. The dynamic modulus and stiffness increased with the addition of LCP in the blend. Under dynamic application, at higher levels of LCP, it was observed from scanning electron microscope that there were no cracks at the interface between the EPR and the glass fibers suggesting the better wetting of the fibers by the EPR.     

Biodegradable nanofibrous membrane of zein/silk fibroin by electrospinning

BACKGROUND: Electrospinning of natural polymers offers a promising approach to generate nanofibers with a similar fibrillar structure to that of native extracellular matrix. In the present work, zein/silk fibroin (SF) blends were electrospun with formic acid as solvent to fabricate bicomponent nanofibrous scaffolds for biomedical applications. RESULTS: The zein/SF electrospun nanofibers had a smaller diameter and narrower diameter distribution than pure zein nanofibers, and the average diameter gradually decreased from 265 to 230 nm with increasing SF content in the blend. The predominant presence of α‐helix zein structure and random coil form of silk I in blend fibrous membranes was confirmed from Fourier transform infrared spectral and wide‐angle X‐ray diffraction data, while conversion to the β‐sheet structure of SF was also detected. The tensile strength of the zein/SF fibrous membranes was improved as the content of SF in the blend fibers increased. A preliminary study of in vitro degradation and cytotoxicity evaluated by MTT assay indicated that biodegradable zein/SF fibrous membranes did not induce cytotoxic effects in an L929 mouse fibroblast system. CONCLUSION: Biodegradable zein/SF fibrous membranes with good mechanical properties and cytocompatibility combine the beneficial characteristics of the individual components and may be useful for biomedical applications. Copyright © 2009 Society of Chemical Industry     

Structure, mechanical properties and degradation behaviors of the electrospun fibrous blends of PHBHHx/PDLLA

Blends of poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBHHx) and poly(d,l-lactic acid) (PDLLA) with different ratios were fabricated into fibrous membranes by electrospinning processes. Suggested by DSC, WAXD, and SAXS results, the molecular chains of PHBHHx and PDLLA were partially mixed in the amorphous phase, PDLLA didn’t affect the growth of PHBHHx crystalline phase, and PDLLA was excluded from PHBHHx lamella stacks, i.e. in form of interstack segregation, in the blend fibrous matrix. The mechanical properties of the electrospun fibrous membranes depended on the orientation of fibers in the membranes. The electrospun membranes had higher elongation; furthermore, the tensile strength and modulus of the fibers within the membranes were higher than the corresponding cast membranes. As the content of PDLLA increased, the electrospun fibrous membranes of the blends showed higher elongation and lower tensile modulus due to the decreased number of lamellae. According to the change of molecular weight distribution, both PHBHHx and PDLLA portions in the electrospun blend membranes followed bulk erosion and PDLLA degraded faster than PHBHHx during the degradation process. The morphology change of the electrospun fibrous blends during the hydrolytic degradation indicated that the degradation behaviors were strongly influenced by the miscibility and the structural phase segregation of PHBHHx/PDLLA blend in the electrospun fibers.     

Preparation and characterization of poly(L‐lactide)/ poly(ϵ‐caprolactone) fibrous scaffolds for cartilage tissue engineering

Polyblend fibrous scaffolds in mass ratios of 100/0, 90/10, 80/20, and 70/30 from poly(L ‐lactide) (PLLA) and poly(?‐caprolactone) (PCL) for cartilage tissue engineering were prepared in three steps: gelation, solvent exchanging, and freeze‐drying. Effects of the blend ratio, the exchange medium, and the operating temperature on the morphology of scaffolds were investigated by SEM. PLLA/PCL scaffolds presented an ultrafine fibrous network with the addition of a “small block” structure. Smooth and regular fibrous networks were formed when ethanol was used as the exchange medium. Properties of the scaffolds, such as thermal and mechanical properties, were also studied. The results suggested that the compressive modulus declined as PCL amount increased. The incorporation of PCL effectively contributed to reduce the rigidity of PLLA. Bovine chondrocytes were seeded onto PLLA/PCL scaffold. Cells attached onto the fibrous network and their morphology was satisfactory. This polyblend fibrous scaffold will be a potential scaffold for cartilage tissue engineering. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1676–1684, 2004     

Blends of low‐density polyethylene and liquid crystalline polymer

Blends of low‐density polyethylene (LDPE) and a glass‐filled thermotropic liquid crystalline polymer (LCP‐g) have been prepared by melt mixing techniques. The thermal transitions, dynamic behavior, morphology and crystalline properties of the blends have been measured by DSC, DMTA, SEM and XRD respectively. The crystallinity decreased with increase in LCP‐g content in the blends. At higher levels of LCP‐g, crystal growth is favored in the PE phase. From DSC, it is found that the thermal stability of the blends increased with the LCP‐g content. The variation of storage modulus, loss modulus and stiffness as a function of blend ratio suggested the phase inversion at the 40–50% level of LCP‐g in the blend. SEM studies revealed that with the increase in LCP‐g content, the flow of the matrix was restricted.     

Preparation and properties of polyurethane/multiwalled carbon nanotube nanocomposites by a spray drying process

A spray drying approach has been used to prepare polyurethane/multiwalled carbon nanotube (PU/MWCNT) composites. By using this method, the MWCNTs can be dispersed homogeneously in the PU matrix in an attempt to improve the mechanical properties of the nanocomposites. The morphology of the resulting PU/MWCNT composites was investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). SEM and TEM observations illustrate that the MWCNTs are dispersed finely and uniformly in the PU matrix. X‐ray diffraction results indicate that the microphase separation structure of the PU is slightly affected by the presence of the MWCNTs. The mechanical properties such as tensile strength, tensile modulus, elongation at break, and hardness of the nanocomposites were studied. The electrical and the thermal conductivity of the nanocomposites were also evaluated. The results show that both the electrical and the thermal conductivity increase with the increase of MWCNT loading. In addition, the percolation threshold value of the PU composites is significantly reduced to about 5 wt % because of the high aspect ratio of carbon nanotubes and exclusive effect of latex particles of PU emulsion in dispersion. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of layering pattern on the physical,mechanical, and thermal properties of jute/bagasse hybrid fiber‐reinforced epoxy novolac composites

In this study, randomly oriented short jute/bagasse hybrid fiber‐reinforced epoxy novolac composites were prepared by keeping the relative volume ratio of jute and bagasse of 1:3 and the total fiber loading 0.40 volume fractions. The effect of jute fiber hybridization and different layering pattern on the physical, mechanical, and thermal properties of jute/bagasse hybrid fiber‐reinforced epoxy novolac composites was investigated. The hybrid fiber‐reinforced composites exhibited fair water absorption and thickness swelling properties. To investigate the effect of layering pattern on thermomechanical behavior of hybrid composites, the storage modulus and loss factor were determined using dynamic mechanical analyzer from 30 to 200°C at a frequency of 1 Hz. The fracture surface morphology of the tensile samples of the hybrid composites was performed by using scanning electron microscopy. The morphological features of the composites were well corroborated with the mechanical properties. Thermogravimetric analysis indicated an increase in thermal stability of pure bagasse composites with the incorporation of jute fibers. The incorporation of hybrid fibers results better improvement in both thermal and dimensional stable compared with the pure bagasse fiber composites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Correlation between the morphology and dynamic mechanical properties of ethylene vinyl acetate/linear low‐density polyethylene blends: Effects of the blend ratio and compatibilization

The effects of the blend composition and compatibilization on the morphology of linear low‐density polyethylene (LLDPE)/ethylene vinyl acetate (EVA) blends were studied. The blends showed dispersed/matrix and cocontinuous phase morphologies that depended on the composition. The blends had a cocontinuous morphology at an EVA concentration of 40–60%. The addition of the compatibilizer first decreased the domain size of the dispersed phase, which then leveled off. Two types of compatibilizers were added to the polymer/polymer interface: linear low‐density polyethylene‐g‐maleic anhydride and LLDPE‐g phenolic resin. Noolandi's theory was in agreement with the experimental data. The conformation of the compatibilizer at the blend interface could be predicted by the calculation of the area occupied by the compatibilizer molecule at the interface. The effects of the blend ratio and compatibilization on the dynamic mechanical properties of the blends were analyzed from ?60°C to +35°C. The experiments were performed over a series of frequencies. The area under the curve of the loss modulus versus the temperature was higher than the values obtained by group contribution analysis. The loss tangent curve showed a peak corresponding to the glass transition of EVA, indicating the incompatibility of the blend system. The damping characteristics of the blends increased with increasing EVA content because of the decrease in the crystalline volume of the system. Attempts were made to correlate the observed viscoelastic properties of the blends with the morphology. Various composite models were used to model the dynamic mechanical data. Compatibilization increased the storage modulus of the system because of the fine dispersion of EVA domains in the LLDPE matrix, which provided increased interfacial interaction. Better compatibilization was effected at a 0.5–1% loading of the compatibilizer. This was in full agreement with the dynamic mechanical spectroscopy data. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4526–4538, 2006     

1，3-丁二醇对PCL／MDI体系聚氨酯弹性体力学性能的影响

首先以聚己内酯多元醇（PCL）、4,4’-二苯基甲烷二异氰酸酯（MDI）、液化MDI和MDI-50为原料合成聚氨酯（PU）预聚体,再用混合扩链剂制备聚氨酯弹性体。讨论了预聚体异氰酸酯基（NCO）含量、异氰酸酯类型、1,3-丁二醇（1,3-BDO）含量、聚酯软段相对分子质量对聚氨酯弹性体力学性能的影响。结果表明：提高预聚体NC0基含量可使弹性体的硬度、300％定伸应力、拉伸强度和撕裂强度明显提高,拉断伸长率和冲击弹性则下降;纯MDI弹性体综合力学性能最好,液化MDI次之,MDI-50最差;提高1,3-BDO含量可使弹性体的硬度、撕裂强度和冲击弹性明显下降;软段相对分子质量为1000的聚氨酯弹性体的硬度、300％定伸应力、拉伸强度和撕裂强度较高,软段相对分子质量为2000的聚氨酯弹性体的拉断伸长率和冲击弹性较高。     

聚酰胺纤维异形化对纤维性能的影响

考察了聚酰胺纤维异形化对于纤维拉伸性能、热性能和动态力学性能的影响。结果表明 ,将平直纤维加工成凸端短纤维和竹节状短纤维 ,对纤维拉伸性能的影响不大 ,但纤维的热收缩减小 ,并使纤维的动态力学性能发生一定程度的变化。主要是凸端短纤维的储能模量降低 ,动态力学损耗因子加大     

聚氨酯/有机蒙脱土纳米复合材料的合成与表征

采用共沸法精制有机蒙脱土，估算了有机蒙脱土中吸附水质量分数约为8．3％。结构水的质量分数约为4．1％。用两步法原位聚合制备了聚氨酯／有机蒙脱土(PU／MMT)纳米复合材料，表征了纳米复合材料的形态、动态力学性能和物理机械性能。结果表明，有机蒙脱土对聚氨酯有增强和增韧双重作用。有机蒙脱土对聚合物分子的限制作用使PU／MMT纳米复合材料的玻璃化转变温度升高，储能模量和损耗模量也有明显提高。     

Electroconductive polyblend fibers of polyamide‐6/polypropylene/polyaniline: Electrical,morphological, and mechanical characteristics

Melt spun drawn fibers were prepared using a ternary blend of PP/PA6/PANI‐complex (polypropylene/polyamide‐6/polyaniline‐complex). Their electrical and mechanical properties were compared to those of binary blend fibers of PP/PANI‐complex. The results of the morphological studies on 55:25:20 PP/PA6/PANI‐complex ternary fibers were found to be in accordance with the predicted morphology for the observed conductivity vs. fiber draw ratio. The scanning electron microscopy (SEM) micrographs of the ternary blend illustrated at least a three‐phase morphology of a matrix/core‐shell dispersed phase style, with widely varying sizes of droplets. This resulted in a dispersed morphology that, in some parts of the blend, approached a bicontinuous/dispersed phase morphology due to coalescence of the small droplets. The matrix was PP and the core‐shell dispersed phase was PA6 and PANI‐complex, in which a part of the PANI‐complex had encapsulated the PA6 phase and the remaining was solved/dispersed in the PA6 core, as later confirmed by X‐ray mapping. When the ternary blend fibers were compared to the binary fibers, the formers were able to combine better conductivity (of an order of 10^?3 S cm^?1) with a greater tensile strength only at a draw ratio of 5. This indicated that the draw ratio is more critical for the ternary blend fibers, because both conductivity and tensile strength depended on the formation of fibrils from the core‐shell dispersed phase of the PA6/PANI‐complex. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Mechanical and viscoelastic behavior of natural rubber and carboxylated styrene‐butadiene rubber latex blends

The morphology, mechanical and viscoelastic behavior of latex blends of unvulcanized natural rubber (NR) with carboxylated styrene‐butadiene rubber (XSBR) were investigated, with special reference to the effect of the blend ratio, temperature, and frequency. Mechanical properties like tensile strength, modulus, and elongation at break were also studied. As the XSBR content increased, the tensile strength increased up to a 50:50 NR/XSBR ratio and then decreased as a result of the self‐curing nature of XSBR. The dynamic mechanical properties of these latex blends were analyzed for loss tangent, storage modulus, and loss modulus. The entire blend yielded two glass‐transition temperatures, which corresponded to the transitions of individual components, indicating that the system was immiscible. To determine the change in modulus with time, a master curve of 50:50 NR/XSBR blends was plotted. Time–temperature superposition and Cole–Cole analysis were done to understand the phase behavior of the latex blends. The experimental and theoretical values of storage modulus of blends were compared using the Kerner and Halpin–Tsai models. With the help of optical micrographs, attempts were made to correlate the morphology and viscoelastic behavior of these blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2639–2648, 2003     

The effect of kevlar fiber reinforcement on the curing,thermal, and dynamic‐mechanical properties of an epoxy/anhydride system

Curing, thermal, and dynamic‐mechanical relaxational behavior of an epoxy/‐anhydride resin and a Kevlar‐fiber/epoxy composite were compared. Reinforcement by Kevlar fibers had a catalytic effect on the curing reaction. Reinforced formulations produced higher extents of reaction than neat formulations at the same curing time. Curing kinetics was also studied by means of DSC heating scans. When the Kevlar content increased, the heat flow curves and the exothermic peak temperature shifted significantly to lower temperatures. The glass transition temperature of the matrix also decreased as the Kevlar content increased. Postcuring reduced the differences between the neat and reinforced formulations. Loss tangent and storage modulus versus frequency master curves were obtained from isothermal dynamic‐mechanical measurements. The effect of fiber addition on the main dynamic‐mechanical relaxation was analyzed with a simple mechanical model.     

Temperature Effect on the Mechanical Properties of Electrospun PU Nanofibers

Polyurethane (PU) nanofibers were prepared from electrospun method. Atomic force microscopy (AFM) was employed to characterize the mechanical properties of electrospun PU nanofibers. The impact of temperature on the mechanical behavior of PU nanofibers was studied using three-point bending test based on AFM. A Young’s modulus of ~?25?GPa was obtained for PU nanofibers with diameter at ~?150?nm at room temperature. With decrease in nanofiber’s diameter, the increasing Young’s modulus can be due to the surface tension effect. The Young’s modulus of the PU nanofiber decreased linearly while the fibrous morphology was maintained with the increase of temperature.     

Morphology and properties of poly(benzoxazine‐co‐urethane)s based on bisphenol‐S/aniline benzoxazine

Poly(benzoxazine‐co‐urethane) was prepared by melt‐blending bisphenol‐S/aniline‐type benzoxazine (BS‐a) with isocyanate‐terminated polyurethane (PU) prepolymer based on 2,4‐toluene diisocyanate and poly(ethylene glycol), followed by thermally activated polymerization of the blend. The copolymerization reaction between BS‐a and PU prepolymer was monitored using Fourier transform infrared spectroscopy. The morphology, dynamic mechanical properties, and thermal stability of the poly(benzoxazine‐co‐urethane) were studied using scanning electron microscopy, dynamic mechanical analysis, and thermogravimetry. Homogeneous morphology is shown in scanning electron micrographs of the fracture surfaces of poly(benzoxazine‐co‐urethane)s with different urethane weight fractions, and the roughness of the surface increases with urethane content increasing. Correspondingly, a single glass transition temperature (T_g) is shown on the dynamic mechanical analysis curves of the poly(benzoxazine‐co‐urethane)s, and the T_g is higher than that of the polybenzoxazine. With increase in the urethane content, the T_g and water absorption of poly(benzoxazine‐co‐urethane) increase, whereas the storage modulus and thermal stability decrease. POLYM. ENG. SCI., 53:2633–2639, 2013. © 2013 Society of Plastics Engineers