Crystallization properties of polycaprolactone composites filled with nanometer calcium carbonate

Polycaprolactone (PCL) composites filled with nanometer calcium carbonate (nano‐CaCO₃) were prepared by means of a twin‐screw extruder in this study. The nano‐CaCO₃ surface treated with stearate. The crystalline properties of the PCL/nano‐CaCO₃ composites were measured with a differential scanning calorimeter to identify the influence of the nanometer filler content on the crystalline properties. The results show that the crystallization onset temperature, crystallization temperature, and crystallization end temperature of the composites were obviously higher than those of the unfilled PCL resin, and the crystallization degree (χ_c) of the composites increased with increasing particle weight fraction (?_f) when ?_f was more than 1%. When ?_f was 1%, χ_c of the composite was less than that of the unfilled PCL resin. Moreover, the dispersion of the inclusions in the matrix was observed by means of scanning electron microscopy. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Crystallization kinetics of polypropylene composites filled with nano calcium carbonate modified with maleic anhydride

The subject of this study was the crystallization behavior and thermal properties of polypropylene (PP)/maleic anhydride (MAH) modified nano calcium carbonate (nano‐CaCO₃) composites. In this study, 5 wt % nano‐CaCO₃ modified with different contents of MAH was filled into a PP matrix. X‐ray diffraction and differential scanning calorimetry were used to characterize the crystal morphology and crystallization kinetics of a series of composites. The results demonstrate that the nano‐CaCO₃ modified with MAH had an important effect on the thermal and morphological properties of the nanocomposites. The Avrami exponent of the pure PP was an integer, but those of the composites were not integers, but the crystallization rate constant decreased as the content of MAH in the nano‐CaCO₃ filler increased in isothermal crystallization. In nonisothermal crystallization, the kinetic parameter F(T) and the degree of crystallinity of pure PP were compared with those of the PP composites filled with nano‐CaCO₃. We suggest that heterogeneous nucleation existed in the PP composites and that the transformation and retention of the β‐form crystal into the α‐form crystal took place in the composite system and the β‐form crystal had a higher nucleation rate and growth process than the α‐form crystal in the PP composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

PPS/GF/Nano-CaCO_3三元复合材料的结晶性能

研究了纳米级碳酸钙(Nano-CaCO3)含量及表面处理对玻璃纤维增强聚苯硫醚(PPS/GF)三元复合材料结晶性能的影响。结果表明:随着Nano-CaCO3质量分数(φf)的增加,经硬脂酸和钛酸酯偶联剂作表面处理的PPS/GF/Nano-CaCO3三元复合体系(SI和SII)的起始结晶温度、结晶温度和结晶度均发生了不同的变化。当φf小于4%时,SII复合体系的结晶度最高。     

Nonisothermal crystallization behavior and crystals morphology of poly(trimethylene terephthalate)/nano‐calcium carbonate composites

Nonisothermal crystallization behavior and crystal morphology of poly(trimethylene terephthalate) (PTT) composites filled with modified nano‐calcium carbonate (CaCO₃) had been investigated by using differential scanning calorimetry and polarized optical microscopy. The modified Avrami equation and Ozawa theory were used to investigate the nonisothermal crystallization, respectively. The particles of nano‐CaCO₃, acting as a nucleation agent in composites, accelerated the crystallization rate by decreasing the half‐time of crystallization or increasing the parameters of Z_c and K(T). Moreover, the nano‐composite with 2 wt% nano‐CaCO₃ exhibited the highest crystallization rate. The Avrami and the Ozawa exponents, n and m of the nano‐composites, were higher than those of neat PTT, suggesting more complicated interaction between molecular chains and the nanoparticles that cause the changes of the nucleation mode and the crystal growth dimension. The effective activation energy calculated from the Friedman formula was reduced as nano‐CaCO₃ content increased, suggesting that the nano‐CaCO₃ made the molecular chains of PTT easier to crystallize during the nonisothermal crystallization process. The optical micrographs showed that much smaller or less perfect crystals were formed in composites because of the presence of the nano‐CaCO₃ particles. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Isothermal crystallization kinetics and melting behaviors of nanocomposites of poly(trimethylene terephthalate) filled with nano‐CaCO3

The isothermal crystallization and subsequent melting behavior of poly(trimethylene terephthalate) (PTT) composites filled with nano‐CaCO₃ were investigated at designated temperatures with differential scanning calorimetry. The Avrami equation was used to fit the isothermal crystallization. The Avrami exponents were determined to be 2–3 for the neat PTT and PTT/CaCO₃ composites. The particles of nano‐CaCO₃, acting as nucleating agents in the composites, accelerated the crystallization rate, with the half‐time of crystallization decreasing or the growth rate constant (involving both nucleation and growth rate parameters) increasing. The crystallization activation energy calculated from the Arrhenius formula was reduced as the nano‐CaCO₃ content increased from 0 to 2%, and this suggested that nano‐CaCO₃ made the molecular chains of PTT easier to crystallize during the isothermal crystallization process. Subsequent melting scans of the isothermally crystallized composites exhibited triple or double melting endotherms: the greater the content was of nano‐CaCO₃, the lower the temperature was of the melting peak. The degree of crystallization deduced from the melt enthalpy of composites with the proper concentration of nano‐CaCO₃ was higher than that of pure PTT, but it was lower when the nano‐CaCO₃ concentration was more than 2%. The transmission electron microscopy pictures suggested that the dispersion state of nano‐CaCO₃ particles in the polymer matrix was even when its concentration was no more than 2%, whereas some agglomeration occurred when its concentration was 4%. Polarized microscopy pictures showed that much smaller or less perfect crystals formed in the composites because of the interaction between the molecular chains and nano‐CaCO₃ particles. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Study on mechanical and flow properties of acrylonitrile‐butadiene‐styrene/poly(methyl methacrylate)/nano‐calcium carbonate composites

Acrylonitrile‐butadiene‐styrene (ABS)/poly(methyl meth‐acrylate) (PMMA)/nano‐calcium carbonate (nano‐CaCO₃) composites were prepared in a corotating twin screw extruder. Four kinds of nano‐CaCO₃ particles with different diameters and surface treatment were used in this study. The properties of the composites were analyzed by tensile tests, Izod impact tests, melt flow index (MFI) tests, and field emission scanning electron microscopy (FESEM). This article is focused on the effect of nano‐CaCO₃ particles' size and surface treatment on various properties of ABS/PMMA/nano‐CaCO₃ composites. The results show that the MFI of all the composites reaches a maximum value when the content of nano‐CaCO₃ is 4 wt%. In comparison with untreated nano‐CaCO₃ composites, the MFI of stearic acid treated nano‐CaCO₃ composites is higher and more sensitive to temperature. The tensile yield strength decreases slightly with the increase of nano‐CaCO₃ content. However, the size and surface treatment of nano‐CaCO₃ particles have little influence on the tensile yield strength of composites. In contrast, all of nano‐CaCO₃ particles decrease Izod impact strength significantly. Stearic acid treated nano‐CaCO₃ composites have superior Izod impact strength to untreated nano‐CaCO₃ composites with the same nano‐CaCO₃ content. Furthermore, the Izod impact strength of 100 nm nano‐CaCO₃ composites is higher than that of 25 nm nano‐CaCO₃ composites. POLYM. COMPOS., 31:1593–1602, 2010. © 2009 Society of Plastics Engineers     

Mechanical properties,thermal stability,and crystallization kinetics of poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate)/calcium carbonate composites

Bacterial polyester poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) (P3/4HB) containing 5 mol% 4HB was composited with different calcium carbonate (CaCO₃) fillers. The effect of CaCO₃ contents on thermal properties, mechanical property, and crystallization kinetics was evaluated. The thermal stability of P3/4HB was reduced by mixing with CaCO₃ particles. With increasing CaCO₃ content, the elongation at break, tensile strength, and impact strength decrease; however, elastic modulus increases. When P3/4HB with 20 mol% 4HB was added into the P3/4HB/CaCO₃ composite, the impact strength were enhanced significantly; however, the elongation at break and tensile strength were only slight to moderate improvements. However, when compared with nano‐ and light‐CaCO₃, heavy CaCO₃ had the best mechanical properties. The nonisothermal and isothermal crystallization results demonstrated that the crystallization rate of P3/4HB was reduced and the highest crystallinity was obtained for all kinds of CaCO₃ fillers at 40 phr content. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Crystallization and melting behavior of nano‐CaCO3/polypropylene composites modified by acrylic acid

Nano‐CaCO₃/polypropylene (PP) composites modified with polypropylene grafted with acrylic acid (PP‐g‐AA) or acrylic acid with and without dicumyl peroxide (DCP) were prepared by a twin‐screw extruder. The crystallization and melting behavior of PP in the composites were investigated by DSC. The experimental results showed that the crystallization temperature of PP in the composites increased with increasing nano‐CaCO₃ content. Addition of PP‐g‐AA further increased the crystallization temperatures of PP in the composites. It is suggested that PP‐g‐AA could improve the nucleation effect of nano‐CaCO₃. However, the improvement in the nucleation effect of nano‐CaCO₃ would be saturated when the PP‐g‐AA content of 5 phf (parts per hundred based on weight of filler) was used. The increase in the crystallization temperature of PP was observed by adding AA into the composites and the crystallization temperature of the composites increased with increasing AA content. It is suggested that the AA reacted with nano‐CaCO₃ and the formation of Ca(AA)₂ promoted the nucleation of PP. In the presence of DCP, the increment of the AA content had no significant influence on the crystallization temperature of PP in the composites. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2443–2453, 2004     

Investigation on β‐polypropylene/PP‐g‐MAH/ surface‐treated calcium carbonate composites

β‐Polypropylene composites containing calcium carbonate treated by titanate coupling agent (T‐CaCO₃) and maleic anhydride grafted PP (PP‐g‐MAH) were prepared by melt compounding. The crystallization, morphology and mechanical properties of the composites were investigated by means of differential scanning calorimetry, wide‐angle X‐ray diffraction, polarized light microscopy, scanning electron microscopy and mechanical tests. It is found that both T‐CaCO₃ and NT‐C are able to induce the formation of β‐phase, and NT‐C greatly increases the β content and decreases the spherulitic size of PP. PP‐g‐MAH facilitates the formation of β‐form PP and improves the compatibility between T‐CaCO₃ and PP. Izod notched impact strength of β‐PP/T‐CaCO₃ composite is higher than that of PP/T‐CaCO₃ composite, indicating the synergistic toughening effect of T‐CaCO₃ and β‐PP. Incorporation of PP‐g‐MAH into β‐PP/T‐CaCO₃ composite further increases the content of β‐crystal PP and improves the impact strength and tensile strength when T‐CaCO₃ concentration is below 5 wt%. The nonisothermal crystallization kinetics of β‐PP composites is well described by Jeziorny's and Mo's methods. It is found that NT‐C and T‐CaCO₃ accelerate the crystallization rate of PP but the influence of PP‐g‐MAH on crystallization rate of β‐PP composite is marginal. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Effect of particle size and surface modification on mechanical properties of poly(para‐dioxanone)/inorganic particles

Poly(para‐dioxanone) (PPDO)‐based composites have been prepared by blending PPDO with three different types of CaCO₃ particles, CC1 (nano‐CaCO₃), CC2 (CaCO₃ whisker), and CC3 (silane‐coated CaCO₃ whisker). The effects of particles size, interface adhesion, and crystallinity of composites on mechanical properties were discovered through analysis of the morphology of fracture surfaces, thermal characteristics, and crystalline structure. DSC revealed that the CaCO₃ particles acted as a nucleating agent and promoted crystallinity of PPDO. The effect of CaCO₃ particles on crystallization of PPDO was clearly revealed by using the nucleating efficiency. Smaller size particles exhibit greater nucleating efficiency. Adhesion between PPDO and the CaCO₃ particles plays major roles on the mechanical properties of composites. The tensile strength of PPDO was improved over 54%. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Morphology and properties of PP/EPDM binary blends and PP/EPDM/nano‐CaCO3 ternary blends

In this article, the morphology, crystallization, and rheological behaviors of polypropylene (PP)/ethylene‐propylene‐diene terpolymer (EPDM) binary blend and PP/EPDM/calcium carbonate nanoparticles (nano‐CaCO₃) ternary blend were investigated. Two processing methods, i.e., direct extrusion and two‐step extrusion, were employed to prepare the PP/EPDM/CaCO₃ blend. The influence of EPDM and nano‐CaCO₃ respectively on phase morphology and properties of PP/EPDM blend and PP/EPDM/CaCO₃ blend were characterized by scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and dynamic rheometer. The crystallinity and crystallization temperature of PP/EPDM blend were improved in comparison to pure PP due to addition of EPDM, but kept invariable with the increased EPDM loading. As the EPDM content was increased, the mobility of PP molecular chains was weakened. Compared with direct extruded blend, less and finer nano‐CaCO₃ was dispersed in matrix of two‐step extruded blend. Accordingly, the increased nano‐CaCO₃ in matrix gave rise to a weaker increment in crystallinity and crystallization temperature of two‐step extruded blend, and a later platform of tanδ curve. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effects of ball milling dispersion of nano‐SiOx particles on impact strength and crystallization behavior of nano‐SiOx–poly(phenylene sulfide) nanocomposites

Ball milling and mixing with strong shear force and strike force were applied to get fine dispersion of nano‐SiO_x particles in poly(phenylene sulfide) (PPS) powder. Nano‐SiO_x/PPS composites were manufactured by intensive compounding with 3 wt% nano‐SiO_x particles. Effects of the ball milling dispersion on crystal behavior and impact strength of nano‐SiO_x/PPS nanocomposites were studied. Physical mechanisms of ball milling dispersion were investigated. Evaluations based on both WAXD and DSC indicates that crystallization behavior of nano‐SiO_x/heat‐treated PPS (HT‐PPS) nanocomposites was influenced by the ball milling process. Their crystallinity was 25% less while Izod impact strength was 89% better than those of as‐received neat PPS. Increased kinetic energy via ball milling by external work makes nano‐SiO_x able to overcome the attraction from itself to prevent agglomeration. Interfacial bonding of two phases between nano‐SiO_x and PPS was enhanced by crosslinking in HT‐PPS and reduction in surface tension of interface during ball milling. The bonds allow SiO_x to dissipate energy and thus improve PPS impact strength from the addition of nano‐SiO_x. POLYM. ENG. SCI., 46:820–825, 2006. © 2006 Society of Plastics Engineers     

Effect of interfacial interaction on the crystallization and mechanical properties of PP/nano‐CaCO3 composites modified by compatibilizers

To investigate the effect of interfacial interaction on the crystallization and mechanical properties of polypropylene (PP)/nano‐CaCO₃ composites, three kinds of compatibilizers [PP grafted with maleic anhydride (PP‐g‐MA), ethylene–octene copolymer grafted with MA (POE‐g‐MA), and ethylene–vinyl acetate copolymer grafted with MA (EVA‐g‐MA)] with the same polar groups (MA) but different backbones were used as compatibilizers to obtain various interfacial interactions among nano‐CaCO₃, compatibilizer, and PP. The results indicated that compatibilizers encapsulated nano‐CaCO₃ particles, forming a core–shell structure, and two interfaces were obtained in the compatibilized composites: interface between PP and compatibilizer and interface between compatibilizer and nano‐CaCO₃ particles. The crystallization and mechanical properties of PP/nano‐CaCO₃ composites were dependent on the interfacial interactions of these two interfaces, especially the interfacial interaction between PP and compatibilizer. The good compatibility between PP chain in PP‐g‐MA and PP matrix improved the dispersion of nano‐CaCO₃ particles, favored the nucleation effect of nano‐CaCO₃, increased the tensile strength and modulus, but reduced the ductility and impact strength of composites. The partial compatibility between POE in POE‐g‐MA and PP matrix had little effect on crystallization and mechanical properties of PP/nano‐CaCO₃ composites. The poor compatibility between EVA in EVA‐g‐MA and PP matrix retarded the nucleation effect of nano‐CaCO₃, and reduced the tensile strength, modulus, and impact strength. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Influence of the compounding route on the properties of polypropylene/nano‐CaCO3/ethylene–propylene–diene terpolymer tercomponent composites

The influence of the compounding route of polypropylene (PP)/ethylene–propylene–diene terpolymer (EPDM)/nano‐CaCO₃ composites on their properties, including their mechanical properties, the dispersion degree of nano‐CaCO₃, and the morphology of EPDM, was studied. The results showed that the toughness of the composites and the morphology of the EPDM particles were markedly influenced by the compounding route, whereas the dispersion degree of nano‐CaCO₃ in the matrix was little influenced by the compounding route. The impact strength of composites prepared by one route was about 60 kJ/m² with 20 wt % nano‐CaCO₃. The results indicated that a sandbag of nano‐CaCO₃ embedded in EPDM could effectively improve the toughness of the composites. A sandbag composed of EPDM and nano‐CaCO₃ eliminated the deterioration effect of the nano‐CaCO₃ agglomerate on the toughness of the composites, whereas the nano‐CaCO₃ agglomerate separately dispersed in PP decreased the toughness of the tercomponent composite © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Mechanical properties and morphology of polypropylene‐calcium carbonate nanocomposites prepared by dynamic packing injection molding

In this article, dynamic packing injection molding (DPIM) technology was used to prepare injection samples of Polypropylene‐Calcium Carbonate (PP/CaCO₃) nanocomposites. Through DPIM, the mechanical properties of PP/nano‐CaCO₃ samples were improved significantly. Compared with conventional injection molding (CIM), the enhancement of the tensile strength and impact strength of the samples molded by DPIM was 39 and 144%, respectively. In addition, the tensile strength and impact strength of the PP/nano‐CaCO₃ composites molded by DPIM increase by 21 and 514%, respectively compared with those of pure PP through CIM. According to the SEM, WAXD, DSC measurement, it could be found that a much better dispersion of nano‐CaCO₃ in samples was achieved by DPIM. Moreover, γcrystal is found in the shear layer of the DPIM samples. The crystallinity of PP matrix in DPIM sample increases by 22.76% compared with that of conventional sample. The improvement of mechanical properties of PP/nano‐CaCO₃ composites prepared by DPIM attributes to the even distribution of nano‐CaCO₃ particles and the morphology change of PP matrix under the influence of dynamic shear stress. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Plasticization of nano‐CaCO3 in polystyrene/nano‐CaCO3 composites

The shear rheological properties of polystyrene (PS)/nano‐CaCO₃ composites were studied to determine the plasticization of nano‐CaCO₃ to PS. The composites were prepared by melt extrusion. A poly(styrene–butadiene–styrene) triblock copolymer (SBS), a poly(styrene–isoprene–styrene) triblock copolymer (SIS), SBS‐grafted maleic anhydride (SBS–MAH), and SIS‐grafted maleic anhydride were used as modifiers or compatibilizers. Because of the weak interaction between CaCO₃ and the PS matrix, the composites with 1 and 3 phr CaCO₃ loadings exhibited apparently higher melt shear rates under the same shear stress with respect to the matrix polymer. The storage moduli for the composites increased with low CaCO₃ concentrations. The results showed that CaCO₃ had some effects on the compatibility of PS/SBS (or SBS–MAH)/CaCO₃ composites, in which SBS could effectively retard the movement of PS chain segments. The improvement of compatibility, due to the chemical interaction between CaCO₃ and the grafted maleic anhydride, had obvious effects on the rheological behavior of the composites, the melt shear rate of the composites decreased greatly, and the results showed that nano‐CaCO₃ could plasticize the PS matrix to some extent. Rheological methods provided an indirect but useful characterization of the composite structure. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Thermal properties and crystallization behavior of bamboo fiber/high‐density polyethylene composites: Nano‐TiO2 effects

In this study, bamboo fiber/high‐density polyethylene (HDPE) composites were prepared, and the effects of nano‐TiO₂ on their thermal properties and crystallization behavior were investigated via thermal gravimetric analysis (TGA), differential scanning calorimetry (DSC), X‐ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). The results show that the addition of nano‐TiO₂ improved the thermal stability and had a dual function in the crystallization behavior of the composites. On one hand, it functioned as a nucleating agent. The addition of 2 wt % nano‐TiO₂ promoted the crystallization, which caused the increase of the crystallization rate and crystallinity degree, as well as the micronization of the crystalline grain. On the other hand, intermolecular hydrogen bonds and covalent bonds were formed between nano‐TiO₂ and the polymer matrix, which hindered the crystallization of the composites. When the content of nano‐TiO₂ was continually increased, the inhibitory effect of the crystallization was gradually enhanced, which resulted in a decrease in the crystallization rate and crystallinity degree of the composites. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39846.     

Effect of surface modifiers and surface modification methods on properties of acrylonitrile–butadiene–styrene/poly(methyl methacrylate)/nano‐calcium carbonate composites

Nano‐calcium carbonate (nano‐CaCO₃) was used in this article to fill acrylonitrile–butadiene–styrene (ABS)/poly(methyl methacrylate) (PMMA), which is often used in rapid heat cycle molding process (RHCM). To achieve better adhesion between nano‐CaCO₃ and ABS/PMMA, nano‐CaCO₃ particles were modified by using titanate coupling agent, aluminum–titanium compound coupling agent, and stearic acid. Dry and solution methods were both utilized in the surface modification process. ABS/PMMA/nano‐CaCO₃ composites were prepared in a corotating twin screw extruder. Influence of surface modifiers and surface modification methods on mechanical and flow properties of composites was analyzed. The results showed that collaborative use of aluminum–titanium compound coupling agent and stearic acid for nano‐CaCO₃ surface modification is optimal in ABS/PMMA/nano‐CaCO₃ composites. Coupling agent can increase the melt flow index (MFI) and tensile yield strength of ABS/PMMA/nano‐CaCO₃ composites. The Izod impact strength of composites increases with the addition of titanate coupling agent up to 1 wt %, thereafter the Izod impact strength shows a decrease. The interfacial adhesion between nano‐CaCO₃ and ABS/PMMA is stronger by using solution method. But the dispersion uniformity of nano‐CaCO₃ modified by solution method is worse. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Solid‐state foaming of carbon fiber/polypropylene/nano‐CACO3 composite using supercritical CO2

In this work, nano‐CaCO₃ was used to improve the foamability of carbon fiber (CF)/polypropylene (PP) composite in solid‐state foaming using supercritical CO₂. The CF content was maintained at 15 wt% and four concentrations of nano‐CaCO₃ content, 1, 3, 5 and 8phr, were used. The surface of nano‐CaCO₃ was firstly treated by silane coupling agent. By the way, the properties of the nano‐composites with various nano‐CaCO₃ contents were analyzed by scanning electron microscope (SEM), differential scanning calorimeter (DSC), and torque rheometer. Before foaming, the gas absorption experiment was done using gravimetric method. Concerning on determination of the foaming conditions, it is found that 175°C and 60s were suitable as foaming temperature and time. Furthermore, we can also find that the foamed composites with 3phr nano‐CaCO₃ showed the smallest mean cell diameter and largest cell density compared with the other nano‐CaCO₃ contents under the given saturation condition. In addition, the mean cell diameter decreased while cell density increased as saturation pressure increased because of the higher gas solubility in the composites. When the saturation pressure was 25MPa, the mean cell diameter and cell density with 3phr nano‐CaCO₃ were 17μm and 2.20×10⁷cells/cm³, respectively. POLYM. COMPOS., 35:1723–1735, 2014. © 2013 Society of Plastics Engineers     

Impact Strength and Crystallization Behavior of Nano‐SiOx/Poly(phenylene sulfide) (PPS) Composites with Heat‐Treated PPS

The effects of heat treatment on the crystal structure and impact strength of poly(phenylene sulfide) (PPS) and nano‐SiO_x/ PPS nanocomposites were studied. The molecular weight of heat‐treated neat PPS was increased by 28% due to the crosslinking reaction that changed its crystal morphology. Also, the crystallinity was reduced by 18%, leading to an improvement of the Izod impact strength by 66%. Nano‐SiO_x/PPS composites were manufactured by intensive compounding with 3 wt.‐% nano‐SiO_x particles treated by an epoxy functional group. Test results showed that the Izod impact strength of nano‐SiO_x/heat‐treated PPS composites was 91% better and the crystallinity 27% less compared to the same properties of “as received” neat PPS. Nano‐SiO_x has a high specific surface area and a high surface energy; its grafted epoxy group promotes interfacial adhesion with the PPS matrix, hence increasing the Izod impact strength of the nanocomposites.

TEM micrograph of NHTM‐PPS with 3 wt.‐% nano‐SiO_x.