Fatty acid oxadiazoles as corrosion inhibitors for mild steel in formic acid

Selected oxadiazoles of fatty acids; namely 2-hepta decene-5-mercapto-1-oxa-3,4-diazole (HMOD); 2-undecane-5-mercapto-1-oxa-3,4-diazole (UMOD); and 2-decene-5-mercapto-1-oxa-3,4-diazole (DMOD), were synthesized. Their influence on the inhibition of corrosion of mild steel in 20% formic acid (HCOOH) was investigated by weight loss and potentiodynamic polarization techniques. The inhibition efficiency of the compounds was found to vary with concentration, immersion time and temperature. All the compounds showed good inhibition efficiency (e _IE) in formic acid solution. Adsorption on mild steel obeyed the Langmuir adsorption isotherm. Potentiodynamic polarization revealed that all three inhibitors, HMOD, UMOD, and DMOD are mixed inhibitors. Electrochemical impedance spectroscopy was also used to investigate the inhibition mechanism.     

Thiazoles as corrosion inhibitors for mild steel in formic and acetic acid solutions

2-(N,N-dimethylamino) benzylidene imino-4-(4-methyl phenyl)-1,3-thiazole (DIMPT), 2-benzylidene imino-4-(4-methyl phenyl)-1,3-thiazole (BIMPT), 2-salicylidene imino-4-(4-methyl phenyl)-1,3-thiazole (SIMPT) and 2-cinnamylidene imino-4-(4-methyl phenyl)-1,3-thiazole (CIMPT) were synthesized in the laboratory and their influence on the inhibition of corrosion of mild steel in 20 formic acid and 20 acetic acid was investigated by weight loss and potentiodynamic polarization techniques. The inhibition efficiency of these compounds was found to vary with their nature and concentration, temperature, immersion time and acid concentration. The values of activation energy and free energy of adsorption of the thiazoles were calculated to investigate the mechanism of corrosion inhibition. The adsorption of all the thiazoles on mild steel surface was found to obey Langmuir adsorption isotherm. The potentiodynamic polarization result revealed that the compounds studied are mixed type inhibitors. Electrochemical impedance spectroscopy was used to investigate the mechanism of corrosion inhibition.     

Some new triazole derivatives as inhibitors for mild steel corrosion in acidic medium

Two triazole derivatives, 3,4-dichloro-acetophenone-O-1′-(1′,3′,4′-triazolyl)-methaneoxime (4-DTM) and 2,5-dichloro-acetophenone-O-1′-(1′,3′,4′-triazolyl)-methaneoxime (5-DTM) were synthesized, and the inhibition effects for mild steel in 1 M HCl solutions were investigated by weight loss measurements, electrochemical tests and scanning electronic microscopy (SEM). The weight loss measurements showed that these compounds have excellent inhibiting effect at a concentration of 1.0 × 10⁻³ M. The potentiodynamic polarization experiment revealed that the triazole derivatives are inhibitors of mixed-type and electrochemical impedance spectroscopy (EIS) confirmed that changes in the impedance parameters (R _ct and C _dl) are due to surface adsorption. The inhibition efficiencies obtained from weight loss measurements and electrochemical tests were in good agreement. Adsorption followed the Langmuir isotherm with negative values of the free energy of adsorption . The thermodynamic parameters of adsorption were determined and are discussed. Results show that both 4-DTM and 5-DTM are good inhibitors for mild steel in acid media.     

Some environmentally friendly formulations as inhibitors for mild steel corrosion in sulfuric acid solution

The corrosion resistance of mild steel in 1 M H₂SO₄ solution was evaluated after addition of Sn²⁺ and Zn²⁺, N-acetylcystein (ACC) and S-benzylcystein (BzC) as a function of concentration (5–1000 μM) and solution temperature (35–50°C). Eight blends were also investigated. Both polarization resistance (R _p) and electrochemical impedance spectroscopy (EIS) were employed. For single additives, Zn²⁺ ions acted as accelerator for mild steel corrosion while the other additives showed good performance. The most effective additive was Sn²⁺. Adsorption of Sn²⁺, ACC and BzC obeyed the Temkin adsorption isotherm and had a very high negative value of free energy of adsorption (−ΔG°_ads). All blends provided good inhibition which increased with rise in temperature. Corrosion kinetic parameters such as activation energy (E _a) and the pre-exponential factor (λ) were calculated and discussed. EIS revealed that the interface of the uninhibited and inhibited systems can be represented by the simple equivalent circuit R _e(R _ct Q _dl).     

Fatty acid derivatives as corrosion inhibitors for mild steel and oil-well tubular steel in 15% boiling hydrochloric acid

Selected hydrazides and thiosemicarbazides of fatty acids with 11, 12, and 18 carbon atoms were synthesized and evaluated as corrosion inhibitors on mild steel and oil-well steel (N-80) in boiling 15% hydrochloric acid solution, by weight loss method. Potentiodynamic polarization studies carried out on mild steel and N-80 steel at room temperature showed that all the tested compounds are of mixed type. Adsorption studies showed that all the investigated compounds followed Temkin's adsorption isotherm.     

Investigation of triazole derived Schiff bases as corrosion inhibitors for mild steel in hydrochloric acid medium

3,5-Diamino-1,2,4-triazole Schiff base derivatives and their inhibition efficiency, based on the effect of changing functional groups, were reported to establish a relationship between inhibitor efficiency and molecular structure using weight loss method, electrochemical and Fourier transform infrared spectral techniques. It was found that the molecules containing more electron donating groups have higher inhibition efficiency than the corresponding compounds with low electron donating groups. The results indicate that the order of inhibition efficiency of the triazole and its Schiff bases in solution and the extent of their tendency to adsorb on mild steel surfaces are as follows: vanilidine 3,5-diamino-1,2,4-triazole > furfuraldine 3,5-diamino-1,2,4-triazole > anisalidine 3,5-diamino-1,2,4-triazole > 3,5-diamino-1,2,4-triazole.     

Investigation of some oleochemicals as green inhibitors on mild steel corrosion in sulfuric acid

The inhibitive effect of four oleo chemicals (namely; 2-Pentadecyl-1,3-imidazoline (PDI), 2-Undecyl-1,3-imidazoline (UDI), 2-Heptadecyl-1,3-imidazoline (HDI), 2-Nonyl-1,3-imidazoline (NI)), regarded as green inhibitors, were studied for the corrosion protection of mild steel in 0.5 M H₂SO₄. The methods employed were weight loss, potentiodynamic polarization and electrochemical impedance techniques. Scanning electron microscopy (SEM) was carried out on the inhibited and uninhibited metal samples to characterize the surface. The purity of synthesized inhibitors was checked by FT-IR and NMR studies. The inhibition efficiency increased with increase in inhibitor concentration, immersion time and decreased with increase in solution temperature. No significant change in IE values was observed with increase in acid concentration. The best performance was obtained for UDI possessing 96.2% inhibition efficiency at 500 ppm concentration. The adsorption of the compounds on the mild steel surface in the presence of sulfuric acid obeyed Langmuir’s adsorption isotherm. The values obtained for free energy of adsorption and heats of adsorption suggest physical adsorption. The addition of inhibitor decreased the entropy of activation suggesting that the inhibitors are more orderly arranged along the mild steel surface. The potentiodynamic polarization data indicate mixed control. The electrochemical impedance study further confirms the formation of a protective layer on the mild steel surface through the inhibitor adsorption.     

Polyaniline‐grafted polyurethane coatings for corrosion protection of mild steel surfaces

We report the superior corrosion‐resistant properties of conducting polyurethane networks of polyaniline (PANI), poly‐m‐aminophenol (PmAP), and poly‐o‐anisidine (PoA) coated on mild steel panels. These networks were prepared by blending conducting polyanilines with isocyanate‐containing prepolyurethanes. Free‐standing polyurethane films were obtained after a moisture cure for several days to ensure complete reaction of the excess isocyanate. The films were electrochemically active with conductivity in the range of 10^?2 to 10^?3 S/cm. The solution blends and formed films were characterized by infrared, ultraviolet, thermogravimetric analysis, and differential scanning calorimetry. Electrochemical corrosion studies of the coated films on mild steel panels showed excellent corrosion protection in the following order: PU‐PANI > PU‐PmAP > PU‐PoA. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45806.     

Dithiobiurets: a novel class of acid corrosion inhibitors for mild steel

The corrosion inhibition behaviour of some substituted dithiobiurets, namely, -1,5-diphenyl-2,4-dithiobiuret (DPDTB), 1-tolyl-5-phenyl-2,4-dithiobiuret (TPDTB), 1-anisidyl-5-phenyl-2,4-dithiobiuret (APDTB), 1-chorophenyl-5-diphenyl-2,4-dithiobiuret (CPDTB) were studied in 1 to 5 M HCl on mild steel. The characteristics of these compounds are explained in terms of factors such as inhibitor concentration, acid concentration, temperature, immersion time and molecular structure. Potentiodynamic polarization and a.c. impedance techniques were used to investigate the inhibition mechanism. Among the compounds studied APDTB exhibited the best performance giving more than 98% inhibition efficiency (IE) in HCl solutions. DPDTB and CPDTB were found to reduce hydrogen permeation through mild steel in HCl solutions. The adsorption of APDTB was also confirmed by Auger electron spectroscopy (AES).     

Electrochemical and quantum chemical study of purines as corrosion inhibitors for mild steel in 1 M HCl solution

The purines and its derivatives, such as, guanine, adenine, 2,6-diaminopurine, 6-thioguanine and 2,6-dithiopurine, were investigated as corrosion inhibitors for mild steel in 1 M HCl solution by weight loss measurements, electrochemical tests and quantum chemical calculations. The polarization curves of mild steel in the hydrochloric acid solutions of the purines showed that both cathodic and anodic processes of steel corrosion were suppressed. The Nyquist plots of impedance expressed mainly as a depressed capacitive loop with different compounds and concentrations. For all these purines, the inhibition efficiency increased by increasing the inhibitor concentration, and the inhibition efficiency orders are 2,6-dithiopurine > 6-thioguanine > 2,6-diaminopurine > adenine > guanine with the highest inhibiting efficiency of 88.0% for 10⁻³ M 2,6-dithiopurine.The optimized structures of purines, the Mulliken charges, molecular orbital densities and relevant parameters were calculated by quantum chemical calculations. The quantum chemical calculation results inferred that the adsorption belong to physical adsorption, which might arise from the π stacking between the π electron of the purines and the metal surface.     

Chromenes as efficient corrosion inhibitor for mild steel in HCl solution

The Chromene derivatives having heteroatoms as active sites were investigated for scaling downthe corrosion process in mild steel (MS). The effectiveness of the inhibitors was monitored by gravimetric potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods. Observations suggested that the mechanism of inhibition is mainly due to the adsorption of the inhibitor molecules on the MS surface. Adsorption of both inhibitors follows the Langmuir adsorption isotherm. Tafel curve shows that both inhibitors act as mixed type inhibitor. Morphological studies were done by FESEM and AFM instruments. These images indicated the formation of a protective layer on the MS surface which slows down the process of corrosion. DFT calculation provides the valuable quantum chemical parameters for both inhibitors which are supportive of the results obtained from gravimetric and EIS methods.     

Fatty acid triazoles: Novel corrosion inhibitors for oil well steel (N-80) and mild steel

Three fatty acid triazoles, namely, 3-undecane-4-aryl-5-mercapto-1,2,4-triazole (triazole 1), 3(heptadeca-8-ene)-4-aryl-5-mercapto-1,2,4-triazole (triazole 2), and 3(deca-9-ene)-4-aryl-5-mercapto-1,2-4-triazole (triazole 3) were synthesized and their corrosion-inhibiting action in 15% hydrochloric acid was evaluated by weight-loss method and electrochemical techniques. Electrochemical polarization studies at room temperature indicated that all the triazoles are mixed-type inhibitors, i.e., they inhibit both anodic and cathodic reactions. The adsorption of these compounds onto mild steel from 15% HCl followed Temkin's adsorption isotherm.     

Electrocopolymerization of a binary mixture of pyrrole and 2‐amino‐4‐phenylthiazole: Kinetic studies,copolymer structure,and applications as corrosion protection for mild steel in acid medium

Electrochemical copolymerization of a binary mixture of pyrrole and 2‐amino‐4‐phenylthiazole on platinum electrode in acid medium was carried out. The kinetic parameters were calculated using ex situ microgravimetric and electrochemical data. The experimentally obtained kinetic equations were R_P,W = k_W [acid]^1.16 [monomer]^1.85 from microgravimetric data and R_P,E = k_E [acid]^1.1 [monomer]^1.9 from the values of the anodic current density using cyclic voltammetry technique. The apparent activation energy was calculated by the two techniques and is found to be 32.55 and 29.6 kJ/mol from microgravimetric and electrochemical data respectively. The monomer reactivity ratios (r₁ and r₂) were calculated according to Fineman–Ross method and the copolymer structure was determined from the obtained data, which is found to be a block copolymer structure. The applications of the prepared copolymer as corrosion protection of mild steel in acid medium are studied. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 4047–4058, 2007     

A novel water‐soluble,conducting polymer composite for mild steel acid corrosion inhibition

A novel water‐soluble conducting polymer composite, poly(vinyl alcohol‐histidine) was synthesized from aqueous solution by free radical condensation using persulfate. The composite was characterized using UV–Visible, Fourier transform infrared, scanning electron microscopy, thermogravimetric analysis (TG/DTG), and differential scanning calorimetry techniques while its AC conductance was measured by LCZ analyzer. The inhibitive action of the composite on the corrosion behavior of mild steel in 1M HCl was studied by conventional weight loss method, potentiodynamic polarization studies (Tafel), linear polarization studies, and electrochemical impedance spectroscopy. The effects of inhibitor concentrations, exposure time, and temperature have been investigated. The corrosion rate, inhibition efficiency (IE), and other parameters have been evaluated for different inhibitor concentrations. The composite provided more than 95% IE at an optimum concentration of 0.6% by weight. The results showed the composite as an effective mixed type inhibitor. The adsorption of this inhibitor obeyed Temkin adsorption isotherm. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Aminothiazolyl coumarin derivatives as effectual inhibitors to alleviate corrosion on mild steel in 0.5 M H2SO4

To diminish corrosion which leads to structural damages and to implement a green mitigator has induced the usage of aminothiazolyl coumarin derivatives to study mild steel (MS) corrosion using potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), weight loss, atomic force microscopy (AFM), and electron microscopy with energy dispersive spectroscopy (SEM–EDS) spectrometry in acid medium. The results showed that the inhibition efficiency was 90.8% for the least effective inhibitor and 97.1% for the most effective inhibitor at optimal concentration (10 mM). Enhancement of inhibition efficiency in weight loss method and increase in R_p values in impedance and mixed nature of the inhibition in polarization measurement reveals the best inhibition capacity of coumarins over the MS. The coumarins were characterized using FT-IR, NMR and Mass spectroscopy. The adsorption was well fitted with the Langmuir adsorption isotherm model. SEM–EDS and AFM images confirmed the shielding effect of coumarin derivatives through a layer formation on MS against acid medium. The adsorption mechanism of aminothiazolyl coumarin derivatives was further explored by quantum chemical calculations (DFT) and molecular dynamics (MD).

Graphic abstract

     

Experimental and theoretical investigation of the adsorption behaviour of new triazole derivatives as inhibitors for mild steel corrosion in acid media

Three triazole derivatives (4-chloro-acetophenone-O-1′-(1′,3′,4′-triazolyl)-metheneoxime (CATM), 4-methoxyl-acetophenone-O-1′-(1′,3′,4′-triazolyl)-metheneoxime (MATM) and 4-fluoro-acetophenone-O-1′-(1′,3′,4′-triazolyl)-metheneoxime (FATM)) have been synthesized as new inhibitors for the corrosion of mild steel in acid media. The inhibition efficiencies of these inhibitors were evaluated by means of weight loss and electrochemical techniques such as electrochemical impedance spectroscopy (EIS) and polarization curves. Then the surface morphology was studied by scanning electron microscopy (SEM). The adsorption of triazole derivatives is found to obey Langmuir adsorption isotherm, and the thermodynamic parameters were determined and discussed. The relationship between molecular structure of these compounds and their inhibition efficiency has been investigated by ab initio quantum chemical calculations. The electronic properties such as the highest occupied molecular orbital (HOMO), the lowest unoccupied molecular orbital (LUMO) energy levels, energy gap (LUMO-HOMO), dipole moment and molecular orbital densities were computed.     

Bis-Schiff bases of isatin as new and environmentally benign corrosion inhibitor for mild steel

Inhibition effect of three bis-Schiff bases of isatin namely (2-methoxybenzylidene) hydrazono) indolin-2-one (HZ-1), (2-hydroxybenzylidene) hydrazono) indolin-2-one (HZ-2) and (4-nitrobenzylidene) hydrazono) indolin-2-one (HZ-3) was studied on mild steel corrosion in 1.0 M HCl by gravimetric measurements, electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and quantum chemical study. The values of activation energy (E_a), equilibrium constant (K_ads), free energy of adsorption ΔG°_ads, activation enthalpy ΔH^* and activation entropy ΔS^*were discussed. The adsorption of inhibitors on metal followed Langmuir's adsorption isotherm. SEM and EDX observations confirmed the existence of protective inhibitor film on metal surface. Quantum chemical study supports the comparative inhibition effect of HZs.     

Chitosan Schiff base as effective corrosion inhibitor for mild steel in acid medium

An environment friendly inhibitor, chitosan thiophene carboxaldehyde Schiff base, was synthesized by a condensation reaction of the carbonyl group of thiophene 2‐carboxaldehyde and free amino groups of chitosan. The chitosan Schiff base was characterized by UV spectroscopy, Fourier transform IR spectroscopy, elemental analysis and thermal analysis. The surface morphology of the Schiff base derivative was examined by SEM. Gravimetric and electrochemical techniques were used to explore the behaviour of the chitosan thiophene derivative as a corrosion inhibitor for mild steel in an acidic environment. The effects of inhibitor concentration, exposure time and temperature were investigated. The chitosan Schiff base showed a good inhibition performance of 92% inhibition efficiency at room temperature for 12 h of immersion in a weight loss experiment. The electrochemical results showed that the chitosan derivative acts as an effective mixed type inhibitor. The adsorption of the inhibitor followed the Temkin isotherm model. SEM and AFM techniques were used to characterize the protective layer formed on the mild steel substrate. © 2016 Society of Chemical Industry     

Synthesis and characterization of the novel nylon 12 6 based on 1,12‐diaminododecane

Successful polymerization of nylon 12 6 was accomplished in two‐steps, the preparation of nylon salts and involvement of the salts with a pressure vessel followed by high temperature melt polymerization. Chemical composition, thermal properties, crystal structure, mechanical properties, and moisture absorption were characterized in detail. Melting temperature and glass transition temperature were recorded at 234°C and 75°C, respectively, while the β‐relaxation peak was determined to be ?64°C. The results indicated that nylon 12 6 could be used at a broad range of temperatures. Characterization of the mechanical properties showed that nylon 12 6 exhibited a better flexibility and elongation compared with other industrially important nylons. The moisture absorption of nylon 12 6 decreased by 36.7% compared with that of nylon 6 12, suggesting that nylon 12 6 will exhibit a better dimensional stability in the humid environment. Overall, in this research, the novel nylon, that is, the nylon 12 6, shows a relatively low water absorption and excellent toughness contributing to its potential technological application in the future. POLYM. ENG. SCI., 59:192–197, 2019. © 2018 Society of Plastics Engineers     

Electrodeposition of poly(4‐methyl carbazole‐3‐carboxylic acid) on steel surfaces and corrosion protection of steel

The electropolymerization of 4‐methyl carbazole‐3‐carboxylic acid was successfully performed on a stainless steel (316L) surface with lithium perchlorate/acetonitrile as the supporting electrolyte. The corrosion resistance of the new coating, poly(4‐methyl carbazole‐3‐carboxylic acid) (PCz), was investigated. To this end, potentiodynamic polarization curves, open circuit potentials, and electrochemical impedance spectroscopy were used to evaluate the capacity of the PCz coating to protect the steel surface. The corrosion tests indicated that PCz exhibited effective anodic protection in a corrosive test solution. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009