Shape memory polyurethane-based electrospun yarns for thermo-responsive actuation

Electrospun nanofibrous yarns of shape memory polyurethane (SMPU)-based nanofibers were successfully prepared. The electrospun yarns were analyzed to assess the dependence of mechanical and shape memory properties on the yarn twist angle. The yarn with a 60° twist angle has high compactness and density, leading to increased tensile strength, elastic modulus, and strain energy. In addition, this yarn shows a significant improvement in the shape memory recovery stress compared with the non-twisted SMPU nanofibers. Moreover, thermal stimuli allowed for the 60° twisted yarn to lift a load that is 103 times heavier than itself. This yarn had a shape recovery stress of 0.61 MPa and generated a 7.95 mJ recovery energy. The results suggest the electrospun yarns could be used as actuators and sensing devices in the medical and biological fields.     

Imparting strength into nanofiberous yarn by adhesive bonding

Low strength is one of the main disadvantages of nanofibrous structures in some applications such as suture yarns. To overcome this matter, in the present research, a novel method was applied to improve the tensile properties of nanofiber yarns. For this purpose, nanofibers and particles of polyvinyl acetate (PVAc) were added as a hot melt adhesive to nanofiber yarns in order to initiate adhesive bonding between nanofibers by two approaches. In the first one, Nylon 66/ PVAc hybrid nanofiber yarn was produced in opposite charged nozzles set up. In another approach, PVAc particles were electrosprayed through one of the nozzles while nylon 66 nanofibers were producing through another one. Afterward, thermal treatment was carried out for 78 seconds on samples in different temperatures. The results indicate that tensile strength was improved up to 1.97 and 1.7 times in comparison to nylon 66 nanofiberous yarn by adding PVAc nanofibers and particles, respectively. FTIR analysis was also carried out to assess the hybrid sample composition after heat treatment.     

The influence of solvent type and polymer concentration on the physical properties of solid state polymerized PA66 nanofiber yarn

We investigated the effects of two different solvent types and three solution concentrations on the electrospinning of solid state polymerized polyamide 66 (SSP PA66) nanofiber yarns. Nanofiber yarns were electrospun from SSP PA66 solutions in formic acid and formic acid/chloroform (3/1), using two oppositely metallic spinnerets system. Scanning electron microscopy (SEM) and X‐ray diffraction (XRD) were employed to characterize the morphology and properties of the nanofibrous yarns. Experimental results show that adding chloroform to formic acid as a binary solvent increases viscosity of polymer solution and the nanofibers diameter significantly. XRD patterns reveal that the presence of chloroform affects the crystallinity and the mechanical properties of the produced nanofibrous yarns. PA66 nanofiber yarn from 10 wt % formic acid/chloroform (3/1) solution was successfully electrospun with strength and modulus of 120.16 MPa and 1216.27 MPa respectively. It is also shown that the solution concentration has a significant effect on the modulus of the nanofibers yarns. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Continuous yarns from electrospun fibers

A technique for making continuous uniaxial fiber bundle yarns from electrospun fibers is described. The technique consists of spinning onto a water reservoir collector and drawing the resulting non-woven web of fibers across the water before collecting the resulting yarn. Yarns from electrospun fibers of poly(vinyl acetate), poly(vinylidene difluoride) and polyacrylonitrile are used to illustrate the process of yarn formation and fiber alignment within the yarn. A theoretical production rate of 180 m of yarn per hour for a single needle electrospinning setup makes the process suitable for lab-scale production of electrospun yarns.     

Conjugate electrospinning of continuous nanofiber yarn of poly(L‐lactide)/nanotricalcium phosphate nanocomposite

The continuous nanofiber yarns of poly(L ‐lactide) (PLLA)/nano‐β‐tricalcium phosphate (n‐TCP) composite are prepared from oppositely charged electrospun nanofibers by conjugate electrospinning with coupled spinnerets. The morphology and mechanical properties of PLLA/n‐TCP nanofiber yarns are characterized by scanning electron microscope, transmission electron microscope, and electronic fiber strength tester. The results show that PLLA/n‐TCP nanofibers are aligned well along the longitudinal axis of the yarn, and the concentration of PLLA plays a significant role on the diameter of the nanofibers. The thicker yarn of PLLA/n‐TCP composite with the weight ratio of 10/1 has been produced by multiple conjugate electrospinning using three pairs of spinnerets, and the yarn has tensile strength of 0.31cN/dtex. A preliminary study of cell biocompatibility suggests that PLLA/n‐TCP nanofiber yarns may be useable scaffold materials. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

The influence of process parameters on the properties of electrospun PLLA yarns studied by the response surface methodology

Poly (l ‐lactide) (PLLA) fibrous yarns were prepared by electrospinning of polymer solutions in 2,2,2‐trifluoroethanol. Applying spinning from two oppositely charged needles the spontaneous formed triangle of fibers at a grounded substrate could be assembled into fibrous yarns using a device consisting of a take‐up roller and twister. The effect of processing parameters on the morphology, diameter and mechanical properties of PLLA yarns was investigated by the response surface methodology (RSM). This method allowed evaluating a quantitative relationship between polymer concentration, voltage, take‐up rate and distance between the needles' center and the take‐up unit on the properties of the electrospun fibers and yarns. It was found that at increasing concentrations up to 9 wt % uniform fibers were obtained with increasing mean diameters. Conversely, the fiber diameter decreased slightly when the applied voltage was increased. The take‐up rate had a significant influence on the yarn diameter, which increased as the take‐up rate decreased. The tensile strength and modulus of the yarns were correlated with these variables and it was found that the polymer concentration had the largest influence on the mechanical properties of the yarns. By applying the RSM, it was possible to obtain a relationship between processing parameters which are important in the fabrication of electrospun yarns. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41388.     

Electrospinning of polyacrylonitrile solutions containing diluted sodiumthiocyanate

The effect of NaSCN salt on the spinnability of polyacrylonitrile (PAN) solutions, its resulting morphology, mechanical property, and the flame resistance of the resulting electrospun nanofibers were studied. The intent was to develop a method to produce nanosized carbon fiber precursors with good properties. Electrospun PAN nanofibers from 9.7–9.9 wt% PAN/sodiumthiocyanate (NaSCN) (aq)/Dimethylformamide (DMF) solutions with 1.0–2.9 wt% NaSCN (aq), and 10–15 wt% PAN/DMF solutions without salt exhibited good spinnability and morphology with no beading in the range of applied voltage (18–20 kV) and take‐up velocity (9.8–12.3 m/s). The relatively high take‐up velocity produced good yarn alignment. The diameter distributions of the PAN nanofibers containing the NaSCN salt were narrower than those of the PAN/DMF nanofibers without the salt. It was determined that the maximum content of salt for production of electrospun PAN nanofibers with good morphology was below 3.8 wt% (40 wt% based on PAN). The salt concentration can positively influence on the narrow diameter distributions of the resulting electrospun fibers. Also, it could be confirmed that the salt effect on mechanical property and flame resistance of electrospun PAN nanofibers. In particular, the elongation of the PAN nanofiber with 2.9 wt% NaSCN (aq) was significantly increased as much as 186% compared with that of 10 wt% PAN nanofiber without the salt. The flame resistance and mechanical properties of the stabilized PAN nanofibers with NaSCN (aq) increased after oxidization process. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers.     

Interior synthesizing of ZnO nanoflakes inside nylon‐6 electrospun nanofibers

Doping of the polymeric electrospun nanofibers by metal oxides nanoparticles is usually performed by electrospinning of a colloidal solution containing the metal oxide nanoparticles. Besides the economical aspects, electrospinning of colloids is not efficient compared with spinning of sol–gels, moreover well attachment of the solid nanoparticles is not guaranteed. In this study, reduction of zinc acetate could be performed inside the nylon‐6 electrospun nanofibers; so polymeric nanofibers embedding ZnO nanoflakes were obtained. Typically, zinc acetate/nylon‐6 electrospun nanofibers were treated hydrothermally at 150°C for 1 h. Besides the utilized characterization techniques, PL study affirmed formation of ZnO. The produced nanofibers showed a good antibacterial activity which improves with increasing ZnO content. Overall, the present study opens new avenue to synthesize hybrid nanofibers by a facile procedure. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Electrospun self‐assembled nanofiber yarns

A technique for making self‐assembled electrospun (E‐spun) nanofiber yarns from poly(acrylonitrile) in a single step is described. The process involved formation of the nanofiber yarn directly within the electrospinning zone and its removal before it can reach the counter‐electrode. The yarn is presumably formed due to splitting of the main jet into numerous nanojets and their reassembly into a single entity midway between the two electrodes. The process was found to occur at a particular field strength, which varied considerably with the concentration of the polymer dope. The gross morphology of yarns and the alignment of nanofibers in the yarn were evaluated by scanning electron microscopy (SEM). The rationale behind the formation of the yarn like structure has been explained. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Controllable Aligned Nanofiber Hybrid Yarns with Enhanced Bioproperties for Tissue Engineering

Electrospun nanofibers have large surface area, high porosity, and controllable orientation while conventional microfibers have appropriate mechanical properties such as stiffness, strength, and elasticity. Therefore, the combination of nanofibers and microfibers can provide building elements to engineer biomimetic scaffolds for tissue engineering. In this study, a core–shell structured fibrous structure with controllable surface topography is created by electrospinning polycaprolactone (PCL) nanofibers onto polyglycolic acid (PGA) microfibers. The surface morphology, surface wettability, and mechanical properties of the resultant core–shell structure are characterized. FE‐SEM images reveal that the orientation of PCL nanofibers on the yarn surface can be tuned by a fiber collector and rotating disks. Benefiting from the introduction of a shell of aligned PCL nanofibers on the core of PGA yarn, the uniaxially aligned PCL nanofiber–covered yarns (A‐PCLs) exhibit higher hydrophilicity, porosity, and mechanical properties than the core PGA yarns. Moreover, A‐PCLs promote the adhesion and proliferation of BALB/3T3 (mouse embryonic fibroblast cell line), and guide cell growth along the biotopographic cues of the PCL nanofibers with controllable alignment. The developed core–shell yarn having both the desired surface topography of PCL nanofibers and mechanical properties of PGA microfibers demonstrates great potential in constructing various tissue scaffolds.     

Fabrication and Antibacterial Activity of Electrospun Nylon 6 Nanofibers Grafted With 2-Substituted Vinylimidazoles

The authors present the fabrication of electrospun nanofibers with antimicrobial properties by the UV-initiated grafting (photo-grafting) of 2-substituted vinylimidazoles onto nylon 6 nanofibers. The characterization was performed using IR spectroscopy (ATR-FTIR) and scanning electron microscopy (SEM-EDX). The antimicrobial properties of the grafted electrospun nylon 6 nanofibers were evaluated against Escherichia coli and Staphylococcus aureus as model challenge microorganisms, using the dynamic shake flask method. All the grafted electrospun nylon 6 nanofibers exhibited excellent growth reduction of E. coli (99.94–99.99%) and S. aureus (99.55–99.99%). The electrospun nylon 6 nanofiber composites could be used twice before a decrease in antibacterial activity was observed. The study showed that electrospun nylon 6 nanofiber composites possess a potential for use to control pathogens in water.     

Breaking energies of a nylon series subjected to high-speed transverse impact

In a study of the transient behavior of a series of nylon 6/6 yarns differing systematically in mechanical properties, the effects of high-speed, transverse missile impact upon yarn specimens were observed by high-speed photography. The loss in missile kinetic energy was determined directly from the reduction in missile velocity and was studied as a function of yarn tenacity and missile impact velocity. The shape of the missile energy loss curves was due to the partition of missile energy into yarn kinetic energy and yarn strain energy. The missile energy losses and yarn dynamic breaking strains were compared to static breaking energies and breaking strains for these yarns. The observed trends are discussed in terms of the differing yarn tenacities and test rates.     

Composite yarns fabricated from continuous needleless electrospun nanofibers

In this work, a spinning metal wire collector was employed to continuously collect polyacrylonitrile (PAN) nanofibers produced by a disc fiber generator and coil them around a polyethylene terephthalate (PET) yarn. The obtained composite yarns exhibited a core/shell structure (PET yarn/PAN nanofibers) with nanofibers orderly arranged on the surface of the PET yarn. The electric field analysis showed that the position of metal wire had insignificant effect on the formed electric field and high intensity electric field was formed at the disc circumferential area, which provided a constant electric field for the production of uniform nanofibers. The spinning solution, spinning speed of metal wire, and winding speed were found to play an important role in producing good quality nanofiber yarns, in terms of morphology, strength, and productivity. Pure nanofiber yarns were obtained after dissolving the core yarns in a proper solvent. This method has shown potential for the mass production of nanofiber yarns for industrial applications. POLYM. ENG. SCI., 54:1495–1502, 2014. © 2013 Society of Plastics Engineers     

How is it possible to produce highly oriented yarns of electrospun fibers?

Electrospinning of polymeric nanofibers onto a stationary grounded target produces a nonwoven mat-like material. Using a rapidly rotating grounded target in the form of a wheel or belt, it is possible to produce significant lengths of highly oriented yarns of electrospun filaments. This observation is difficult to explain when one compares the calculated velocity of an electrospun monofilament with the surface velocity of the grounded target. This study was undertaken to attempt to answer this question. Are the calculated fiber velocities correct? Is the collected electrospun filament really a monofilament? Does the electrospun filament split into multiple filaments or do fibers loop in an oriented manner on the collection wheel? POLYM. ENG. SCI., 47:1530–1535, 2007. © 2007 Society of Plastics Engineers     

Continuous polymer nanofiber yarns prepared by self-bundling electrospinning method

Continuous polymer nanofiber yarns were manufactured by self-bundling electrospinning method. Compared with typical electrospinning setup, the special difference in this method was that a grounded needle tip was used to induce the self-bundling of polymer nanofibers at the beginning of electrospinning process. Four kinds of polymer self-bundling yarns, poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), polyacrylonitrile (PAN), poly(l-lactic acid) (PLLA) and poly(m-phenylene isophthalamide) (PMIA), were prepared successfully by using this self-bundling electrospinning method. Good alignment of polymer nanofibers in self-bundled yarns was confirmed by SEM observation. It was found out that the conductivity of the polymer solution was crucial to achieve stably continuous self-bundled fiber yarns. A possible mechanism for the self-bundling formation of align nanofiber yarn was proposed.     

Electrospinning of Poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) nanofibers with feature surface microstructure

The development of surface microstructure with specific features in electrospun nanofibers has attracted more and more attention in recent years. In this article, a common biological polyester, poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) was electrospinning into nanofibers with “coral‐like” surface microstructure by a conventional‐electrospinning setup. The effect of the process parameters on the microstructure in electrospun nanofibers were investigated via a series of experiments. The formation mechanism of this feature structure and cytotoxicity assays of PHBV membrane were also discussed. The water contact angle of the electrospun PHBV membrane was higher than that of the PHBV cast film due to a very‐rough fiber surface including porous beads when PHBV was electrospun from the concentration of 4 wt %. Because of special hole shape and size distribution, the physical structure of surface of PHBV electrospun fibers offered it special properties, such as specific‐surface area, hydrophilic–hydrophobic properties, adhesion properties of cells and biological substances, etc. The demonstrated method of form coral structure would contribute to the areas such as filtration, sensor, tissue engineering scaffolds, and carriers of drugs or catalysis. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Fabrication and characterization of hollow nanofibrous PA6 yarn reinforced with CNTs

Core-sheath nanofibrous yarns were obtained through electrospinning of polyamide 6 (PA6) solution containing different concentrations of multi-wall carbon nanotubes (MWNTs) as sheath and PVA multifilament as the yarn core. By dissolving PVA, for obtaining conductive hollow nanofibrous PA6/MWNTs yarn, two types of porosity could be obtained including hollow central tube due to the structure of hollow yarn and nano-porous areas embedded in electrospun nanofibers. SEM results showed that the diameters of nanofibers were varying in the range of 103–145 nm obeying MWNTs concentrations and TEM results revealed that the MWNTs were embedded in nanofiber matrix as straight and aligned form. DSC analysis showed that electrospinning process caused the formation of less-ordered γ phase in nanofibers. The electrical conductivity of yarns increased from 10^?13 S m^?1 to 2.4?×?10^?6 S m^?1 with increasing the concentration of nanotubes from 0 wt.% to 7 wt.%.     

Effect of nanoclay on the thermal,mechanical, and crystallization behavior of nanofiber webs of nylon‐6

Nylon‐6 and nanoclay/nylon‐6 composite nanofibers were prepared by electrospinning technique, in which formic acid was used as a solvent for good solubility of nylon‐6. The diameter of nylon‐6 and nanoclay/nylon‐6 nanofibers was below 350 nm and had smooth surfaces. The DSC heating curves of nylon‐6 and composites nanofibers show two endotherm behaviors, T_m1 (about 214°C) and T_m2 (about 220°C), corresponding to the melting events of γ‐form and α‐form crystals, respectively. The WAXs study showed that the γ‐crystalline phase predominantly present in both nylon‐6 and nanoclay/nylon‐6 nanofibers. The mechanical properties of the nanoclay/nylon‐6 composite nanofibers were higher than neat nylon‐6 electrospun nanofibers, which was decreased as the quantity of the clay increased. It might be due to the aggregation of nanoclay at high concentration. The thermal properties of the composite nanofibers were higher than neat nylon‐6 nanofibers. POLYM. COMPOS., 2012. © 2011 Society of Plastics Engineers     

Effect of Geometrical Parameters on Piezoresponse of Nanofibrous Wearable Piezoelectric Nanofabrics Under Low Impact Pressure

Piezoelectric polymers are potential energizers for wearable electronics due to the possibility of developing their yarns for various textile products. The present study is aimed at understanding the effect of geometrical parameters, viz., yarn linear density (measured as Tex), twist per meter (TPM), plying, as well as weft and warp density on the piezoelectric voltage of electrospun yarns of polyvinylidene fluoride (PVDF) polymer and poly[(vinylidene fluoride)-co-trifluoroethylene] [P(VDF-TrFE)] copolymer. Yarns are developed by twisting and plying electrospun nanofibers and their mechanical and piezoelectric properties are systematically investigated. Relative advantages of the yarns of the copolymer with respect to PVDF in both aligned and random fiber geometries are evaluated. The studies show that piezoresponse of the woven nanogenerators can be enhanced by decreasing Tex and increasing the TPM, the plying number, and the fabric density. A record piezovoltage of ≈2.5 V is achieved through this work. The results of the present work can be used for the fabrication of flexible and breathable nanogenerators or sensors.     

Failure mechanism of polyamide 66 nanofiber yarns under fatigue and static tensile loading

This work aims at fractography of polyamide 66 nanofiber yarns. The yarns are produced with three twist levels via electrospinning. In order to study the fracture modes of nanofiber yarns, fatigue, and static tensile tests including monotonic, low cycle fatigue, and postcyclic monotonic tensile tests are performed. It is observed that the catastrophic failure of yarns is associated with axial splitting in the three categories. The nanofibers within the yarn structure show a ductile fracture and buckle after tensile stress release. In comparison of postcyclic monotonic tensile tests with other categories, nanofibers show severe plastic buckling in response to release of the same applied force. Fractography studies reveal that twisting causes construction of a layered structure in the yarns which is similar to the ideal yarn structure as well. Applying cyclic loading causes the separation of these structural layers which is more considerable under higher number of cycles. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41925.