The effect of cobalt precursors on NO oxidation over supported cobalt oxide catalysts

The effect of cobalt precursors such as cobalt acetate and cobalt nitrate on NO oxidation was examined over cobalt oxides supported on various supports such as SiO₂, ZrO₂, and CeO₂. The N₂ physisorption, X-ray diffraction (XRD), transmission electron microscopy (TEM), temperature-programmed reduction with H₂ (H₂-TPR), NO chemisorptions, and temperature-programmed oxidation (TPO) with mass spectroscopy were conducted to characterize catalysts. The NO uptake as well as the catalytic activity for NO oxidation was dependent on the kinds of cobalt precursors and supports for supported cobalt oxides catalysts. Among tested catalysts, Co₃O₄/CeO₂ prepared from cobalt acetate showed the highest catalytic activity. The catalytic activity generally increased with the amount of chemisorbed NO. Reversible deactivation was observed over Co₃O₄/CeO₂ in the presence of H₂O. On the other hand, irreversible deactivation occurred over the same catalyst even in the presence of 5 ppm SO₂ in a feed. The strongly adsorbed SO₂ can prohibit NO from adsorbing on the active sites and also can prevent formed NO₂ from desorbing off the catalyst surface. The formation of SO₃ cannot be observed from the chemisorbed SO₂ on Co₃O₄/CeO₂ during TPO.     

Role of cobalt on γ-Al2O3 based NO x storage catalyst

Co/Pt/Ba/γ-Al₂O₃, Co/Ba/γ-Al₂O₃, Pt/Ba/γ-Al₂O₃, Co/Pt/γ-Al₂O₃, Ba/γ-Al₂O₃, Pt/γ-Al₂O₃, and Co/γ-Al₂O₃ type catalysts were prepared by a conventional impregnation method, and their NO _x storage capacities were evaluated by colorimetric assay. Co-containing catalysts had a higher NO _x storage capacity than that of Co-free counterparts. The role of each component, especially Co, for the catalysts prepared was investigated by using in-situ FTIR. The high NO _x storage for Co-containing catalysts including Co/Ba/γ-Al₂O₃ and Co/Pt/Ba/γ-Al₂O₃ is mainly due to the formation of Co₃O₄ on the catalyst surface identified by XAFS.     

A kinetic and DRIFTS study of supported Pt catalysts for NO oxidation

NO oxidation was studied over Pt/CeO₂ and Pt/SiO₂ catalysts. Apparent activation energies (E _a) of 31.4 and 40.6 kJ/mole were determined for Pt/CeO₂ and Pt/SiO₂, respectively, while reaction orders for NO and O₂ were fractional and positive for both catalysts. Pre-treatment of the catalysts with SO₂ caused a decrease in the E _a values, while the reaction orders were only slightly changed. In situ DRIFTS measurements indicated that high concentrations of nitrate species were formed on the surface of Pt/CeO₂ during NO oxidation, while almost no surface species could be detected on Pt/SiO₂. The addition of SO₂ resulted in the formation of a highly stable sulfate at the expense of nitrate species and caused an irreversible loss of catalytic activity for Pt/CeO₂.     

A comparative study of the effect of addition of CeO x and Li2O on γ-Al2O3 supported copper, silver and gold catalysts in the preferential oxidation of CO

In the study described in this paper we deposited gold, silver and copper on γ-Al₂O₃ as nanoparticles (<4 nm) and investigated the behavior of these nanoparticles in the preferential oxidation of CO in presence of H₂. In addition, the effect of addition of CeO _x and/or Li₂O was investigated. All the three metals show preferential oxidation of CO at low temperatures. The oxides added to Au/γ-Al₂O₃, Ag/γ-Al₂O₃ and Cu/γ-Al₂O₃ improve the catalytic performance of the gold, silver and copper. Interesting and synergistic effects were observed when both the CeO _x and Li₂O were added. Possible mechanisms are proposed.     

Methane conversion over nanostructured Pt/γAl2O3 catalysts in dielectric-barrier discharge

Spherical nanostructured γ-Al₂O₃ granules were prepared by combining the modified Yoldas process and oil-drop method, followed by the Pt impregnation inside mesopores of the granules by incipient wetness method. Prepared Pt/γ-Al₂O₃ catalysts were reduced by novel method using plasma, which was named plasma assisted reduction (PAR), and then used for methane conversion in dielectric-barrier discharge (DBD). The effect of Pt loading, calcination temperature on methane conversion, and selectivities and yields of products were investigated. Prepared Pt/γ-Al₂O₃ catalysts were successfully reduced by PAR. The main products of methane conversion were the light alkanes such as C₂H₆, C₃H₈ and C₄H₁₀ when the catalytic plasma reaction was carried out with Pt/γ-Al₂O₃ catalyst. Methane conversion was in the range of 38–40% depending on Pt loading and calcination temperature. The highest yield of C₂H₆ was 12.7% with 1 wt% Pt/γ-Al₂O₃ catalysts after calcinations at 500 ‡C.     

The catalytic removal of CO and NO over Co-Pt(Pd, Rh)/γ-Al2O3 catalysts and their structural characterizations

A series of Co-Pt(Pd, Rh)/γ- Al₂O₃ catalysts were prepared by successive wetness impregnation. The catalytic activities for CO oxidation, NO decomposition and NO selective catalytic reduction (SCR) by C₂H₄ over the samples calcined at 500°C and reduced at 450°C were determined. The activities of the samples calcined at 750°C and reduced at 450°C for NO selective catalytic reduction (SCR) by C₂H₄ were also determined. All the samples were characterized by XRD, XPS, XANES, EXAFS, TPR, TPO and TPD techniques. The results of activity measurements show that the presence of noble metals greatly enhances the activity of Co/γ-Al₂O₃ for CO or C₂H₄ oxidation. For NO decomposition, the H₂-reduced Co-Pt(Pd, Rh)/γ- Al₂O₃ catalysts exhibit very high activities during the initial period of catalytic reaction, but with the increase of reaction time, the activities decrease obviously because of the oxidation of surface cobalt phase. For NO selective reduction by C₂H₄, the reduced samples are oxidized more quickly by the excess oxygen in reaction gas. The oxidized samples possess very low activities for NO selective reduction. The results of XRD, XPS and EXAFS indicate that all the cobalt in Co-Pt(Pd, Rh)/γ-Al₂O₃ has been reduced to zero valence during reduction by H₂ at 450°C, but in Co/γ-Al₂O₃ only a part of the cobalt has been reduced to zero valence, the rest exists as CoAl₂O₄-like spinel which is difficult to reduce. For the samples calcined at 750°C, the cobalt exists as CoAl₂O₄ which cannot be reduced by H₂ at 450°C and possesses better activities for NO selective reduction. The results of XANES spectra show that the cobalt in Co/γ- Al₂O₃ has lower coordination symmetry than that in Co-Pt(Pd, Rh)/γ-Al₂O₃. This difference mainly results from the distorting tetrahedrally- coordinated Co²⁺ ions which have lower coordination symmetry than Co⁰ in the catalysts. The coordination number for the Co-Co shell from EXAFS has shown that the cobalt phase is highly dispersed on Co-Pt(Pd, Rh)/γ- Al₂O₃ catalysts. The TPR results indicate that the addition of noble metals to Co/γ- Al₂O₃ makes the TPR peaks shift to lower temperatures, which implies the spillover of hydrogen species from noble metals to cobalt oxides. The oxygen spillover from noble metals to cobalt is also inferred from the shift of TPO peaks to lower temperatures and the increased amount of desorbed oxygen from TPD. For CO oxidation, the Co⁰ is the main active phase. For NO decomposition and selective reduction, Co⁰ is also catalytically active, but it can be oxidized into Co₃O₄ by oxygen at high reaction temperature. This revised version was published online in July 2006 with corrections to the Cover Date.     

Catalytic Removal of Toluene over Co3O4–CeO2 Mixed Oxide Catalysts: Comparison with Pt/Al2O3

The catalytic oxidation of toluene, chosen as VOC probe molecule, was investigated over Co₃O₄, CeO₂ and over Co₃O₄–CeO₂ mixed oxides and compared with the catalytic behavior of a conventional Pt(1 wt%)/Al₂O₃ catalyst. Complete toluene oxidation to carbon dioxide and water was achieved over all the investigated systems at temperatures below 500 °C. The most efficient catalyst, Co₃O₄(30 wt%)–CeO₂(70 wt%), showed full toluene conversion at 275 °C, comparing favorably with Pt/Al₂O₃ (100% toluene conversion at 225 °C).     

NO reduction by C3H6 in excess oxygen over fresh and sulfated Pt‐ and Rh‐based catalysts

The selective catalytic reduction (SCR) of NO with C₃H₆ was studied over three noble‐metal‐based catalysts: 2% Pt/γ‐Al₂O₃, 2% Rh/γ‐Al₂O₃ and 1.5% Rh/TiO₂(4% WO₃). The SO₂ effect on the catalyst activity was examined using sulfated samples of the above catalysts and SO₂‐containing feeds. Temperature‐programmed desorption and oxidation studies were carried out to examine the adsorption characteristics of NO and C₃H₆, respectively, in the absence or the presence of SO₂. The adsorption data were linked to variations in the NO reduction rates over fresh and sulfated samples. Modification of the support surface as a result of the SO₂ presence affects the NO and propene sorption characteristics, the NO oxidation and the propene consumption rates. This revised version was published online in August 2006 with corrections to the Cover Date.     

Conversions of Methane to Synthesis Gas over Co/γ-Al2O3 by CO2 and/or O2

The goal of the paper was to investigate the effect of the catalyst precursor on the catalytic activity. For this reason, the structure, the reducibility and the reaction behavior of -Al₂O₃-supported Co (24 wt%) catalysts as a function of calcination temperature (T _c) were investigated using X-ray diffraction, temperature-programmed reduction, CO chemisorption, pulse reaction with pure CH₄, and the catalytic reactions of methane conversion to synthesis gas. Depending on T _c, one, two, or three of the following Co-containing compounds, Co₃O₄, Co₂AlO₄, and CoAl₂O₄, were identified. Their reducibility decreased in the sequence: Co₃O₄>Co₂AlO₄>CoAl₂O₄. Co₃O₄ was generated as a major phase at a T _c of 500°C and Co₂AlO₄ and CoAl₂O₄ at a T _c of 1000°C. The reduced Co/-Al₂O₃ catalysts, obtained via the reduction of the 500 and 1000°C calcined catalysts, provided high and stable activities for the partial oxidation of methane and the combined partial oxidation and CO₂ reforming of methane. They deactivated, however, rapidly in the CO₂ reforming of methane. Possible explanations for the stability are provided.     

Activity, Selectivity, and Long-Term Stability of Different Metal Oxide Supported Gold Catalysts for the Preferential CO Oxidation in H2-Rich Gas

A comparative study of the catalytic performance and long-term stability of various metal oxide supported gold catalysts during preferential CO oxidation at 80°C in a H₂-containing atmosphere (PROX) reveals significant support effects. Compared to Au/-Al₂O₃, where the support is believed to behave neutrally in the reaction process, catalysts supported on reducible transition metal oxides, such as Fe₂O₃, CeO₂, or TiO₂, exhibit a CO oxidation activity of up to one magnitude higher at comparable gold particle sizes. The selectivity is also found to strongly depend on the employed metal oxide, amounting, e.g., up to 75% for Au/Co₃O₄ and down to 35% over Au/SnO₂. The deactivation, which is observed for all samples with increasing time on stream, except for Au/-Al₂O₃, is related to the build-up of surface carbonate species. The long-term stability of the investigated catalysts in simulated methanol reformate depends crucially on the ability to form such by-products, with magnesia and Co₃O₄ supported catalysts being most negatively affected. Overall, Au/CeO₂ and, in particular, Au/-Fe₂O₃ represent the best compromise under the applied reaction conditions, especially due to the superior activity and the easily reversible deactivation of the latter catalyst.     

Development of Monolithic Catalysts with Low Noble Metal Content for Diesel Vehicle Emission Control

Monolith washcoated catalysts with potential for diesel emission control have been developed. Two types of catalysts have been prepared for further study: (1) MnO _x supported on granulated -Al₂O₃, (2) MnO _x supported on cordierite monolith washcoated with -Al₂O₃. Both catalysts have been calcined at 500 and 900 °C and subsequently modified by doping with 0.1–1.0 wt% of Pt or Pd. The influence of the concentration of both manganese oxide (0–10 wt%) and noble metals Pt and Pd in the range 0–1.0 wt% on the catalytic activity in methane oxidation has been studied. Comparison of the catalytic activity of MnO _x /Al₂O₃ and MnO _x + Pt(Pd)/Al₂O₃ with that of a standard 1 wt%Pt/Al₂O₃ catalyst shows the existence of a synergetic effect. This effect is more pronounced for the samples calcined at 900 °C. The developed monolithic catalysts MnO _x + Pt(Pd)/Al₂O₃ demonstrate higher activity and thermal stability (up to 900 °C) compared to the commercial monolithic catalyst (TWC's).     

Nano-crystalline Ceria Catalysts for the Abatement of Polycyclic Aromatic Hydrocarbons

Nano-crystalline cerium oxide catalysts have been prepared by precipitation and evaluated for the total catalytic oxidation of naphthalene, which is a polycyclic aromatic hydrocarbon (PAH). Ceria synthesised by precipitation with urea was the most active catalyst for oxidation of naphthalene to carbon dioxide. The urea precipitated CeO₂ demonstrated over 90% naphthalene conversion to carbon dioxide at 175°C (100 ppm naphthalene, GHSV=25,000 h⁻¹), whilst ceria precipitated via a carbonate only gave 90% conversion at 275°C. Comparison with known high activity total oxidation catalysts, Mn₂O₃ and 0.5% Pt/γ-Al₂O₃, showed that the urea precipitated CeO₂ was a more effective catalyst for naphthalene total oxidation. At temperatures below those required to achieve catalytic activity the adsorption capacity of urea precipitated ceria for naphthalene was considerably greater than any of the other catalysts examined. The high adsorption capacity of the material provides the advantage that it can be used as a combined catalyst and adsorbent to remove PAHs from waste streams.     

Treatment of Volatile Organic Compounds with a Pt/Co3O4‐CeO2 Catalyst

For emission control of volatile organic compounds (VOC), e.g., in the painting and printing industries, conventional Pt/Al₂O₃ and Co₃O₄‐CeO₂ catalysts are used. On the Pt/Al₂O₃ catalyst, aromatic hydrocarbons containing a benzene ring such as toluene can be oxidized at a lower complete oxidation temperature than on Co₃O₄‐CeO₂, under typical treatment conditions. However, ethyl acetate and isopropyl alcohol can be oxidized at a lower complete oxidation temperature on Co₃O₄‐CeO₂ than on Pt/Al₂O₃. In this study, platinum was directly supported on Co₃O₄‐CeO₂. Using chloroplatinic acid, the platinum cohered and the catalytic activity did not improve. But when the platinum was supported using platinum colloid coated with dispersant, high‐dispersion support of the platinum on the Co₃O₄‐CeO₂ surface was achieved, and toluene, ethyl acetate, and isopropyl alcohol could be oxidized at less than 250 °C.     

Vapour phase dehydrogenation of cyclohexanol over alumina-supported Pt-Co bimetallic catalysts

Pt/γ- Al₂O₃, Co/γ- Al₂O₃ and Pt- Co/γ- Al₂O₃ with different Pt : Co atomic ratios have been prepared with a total metal content of 10 wt% and characterised by hydrogen chemisorption. The activities of the prereduced catalysts were studied for the reaction of cyclohexanol at 523 K and WHSV of 4.82 and 7.7 h^-1. The Pt-Co/γ-Al₂O₃ catalyst with 1 : 1 Pt : Co atomic ratio shows typical high metal dispersion and cyclohexanone selectivity. This revised version was published online in July 2006 with corrections to the Cover Date.     

n-Butane Isomerization Catalyzed by Sulfated Zirconia Nanocrystals Supported on Silica or γ-Alumina

Supported sulfated zirconia catalysts with zirconia contents of 10, 20 and 50 wt% were prepared by impregnation of SiO₂ and γ-Al₂O₃ supports with H₂SO₄/ Zr(SO₄)₂ solutions followed by calcination at 923 K. The catalysts were characterized by X-ray diffraction, extended X-ray absorption fine structure measurements, thermal analysis, UV–vis spectroscopy, and electron microscopy. Tetragonal zirconia was detected in all silica-supported samples but only in the 50 wt% zirconia-containing alumina-supported sample, indicating high dispersion of zirconia on alumina. Alumina-supported samples retained additional sulfate, at least in part as Al₂(SO₄)₃. All samples were active in n-butane isomerization (1 kPa n-butane, 378 K). There was no relation between the presence of tetragonal zirconia in these samples and the catalytic performance.     

Pt–Ni/γ-Al2O3 catalyst for the preferential CO oxidation in the hydrogen stream

The preferential CO oxidation (PROX) in the presence of excess hydrogen was studied over Pt–Ni/γ-Al₂O₃. CO chemisorption, X-ray diffraction, transmission electron microscopy, energy dispersive X-ray spectroscopy and temperature-programmed reduction were conducted to characterize active catalysts. The co-impregnated Pt–Ni/γ-Al₂O₃ was superior to Pt/Ni/γ-Al₂O₃ and Ni/Pt/γ-Al₂O₃ prepared by a sequential impregnation of each component on alumina support. The PROX activity was affected by the reductive pretreatment condition. The pre-reduction was essential for the low-temperature PROX activity. As the reduction temperature increased above 423 K, the CO₂ selectivity decreased and the atomic percent of Ni in the bimetallic phase of Pt–Ni increased. This catalyst exhibited the high CO conversion even in the presence of 2% H₂O and 20% CO₂ over a wide reaction temperature. The bimetallic phase of Pt–Ni seems to give rise to high catalytic activity for the PROX in H₂-rich stream.     

Interaction of SO2 with CeO2 and Cu/CeO2 catalysts: photoemission, XANES and TPD studies

CeO₂ and Cu/CeO₂ are effective catalysts/sorbents for the removal or destruction of SO₂. Synchrotron‐based high‐resolution photoemission, X‐ray absorption near‐edge spectroscopy (XANES), and temperature‐programmed desorption (TPD) have been employed to study the reaction of SO₂ with pure and reduced CeO₂ powders, ceria films (CeO₂, CeO_2−x, Ce₂O_3+x) and model Cu/CeO₂ catalysts. The results of XANES and photoemission provide evidence that SO₄ was formed upon the adsorption of SO₂ on pure powders or films of CeO₂ at 300 K. The sulfate decomposed in the 390–670 K temperature range with mainly SO₂ and some SO₃ evolving into gas phase. At 670 K, there was still a significant amount of SO₄ present on the CeO₂ substrates. The introduction of O vacancies in the CeO₂ powders or films favored the formation of SO₃ instead of SO₄. Ceria was able to fully dissociate SO₂ to atomic S only if Ce atoms with a low oxidation state were available in the system. When Cu atoms were added to CeO₂ new active sites for the destruction of SO₂ were created improving the catalytic activity of the system. The surface chemistry of SO₂ on the Cu‐promoted CeO₂ was much richer than on pure CeO₂. The behavior of ceria in several catalytic processes (oxidation of SO₂ by O₂, reduction of SO₂ by CO, automobile exhaust converters) is discussed in light of these results. This revised version was published online in July 2006 with corrections to the Cover Date.     

Insights into SO2 Interaction with Pd/Co3O4–CeO2 Catalysts for Methane Oxidation

The catalytic performance and the sulphur resistance of a Pd (0.7 wt%) catalyst supported over Co₃O₄(30 wt%)–CeO₂(70 wt%) mixed oxide were investigated in the oxidation of methane under stoichiometric and lean conditions. The catalytic behaviour was compared with that of two reference catalysts, palladium supported over pure Co₃O₄ and CeO₂. Catalysts were characterized by XRD, BET, XPS and FTIR measurements. Regeneration by a CH₄-reducing treatment at 600 °C was investigated.     

On the Promotion of Ag/γ-Al2O3 by Cs for the SCR of NO by C3H6

The promotion of Ag/-Al₂O₃ by adding alkali metals (Li, Na, K, Cs) for selective catalytic reduction of NO with C₃H₆ was studied in this work. The activity of NO reduction was enhanced by addition of Cs to Ag/-Al₂O₃ in the presence of excess oxygen and SO₂. The stability and growth of silver oxide particles were promoted and the dispersion of silver particles on -Al₂O₃ was improved by the addition of 0.5 wt% Cs and 1 wt% Cs to 2 wt% Ag/-Al₂O₃, respectively. The results were confirmed by H₂ TPR, UV-Vis DRS, TEM, and XPS.     

Low-Temperature Combustion of CH4 over CeO2–MO x Solid Solution (M = Zr4+, La3+, Ca2+, or Mg2+) Promoted Pd/γ–Al2O3 Catalysts

The catalytic behavior of Pd (2 wt%) catalysts supported on γ-Al₂O₃ and promoted with CeO₂ ? MO _x (M = Zr⁴⁺, La³⁺, Ca²⁺, or Mg²⁺) solid solution was investigated for methane combustion. The results demonstrated that Pd/γ-Al₂O₃CeO₂ MO _x catalysts can be effective for the low-temperature catalytic combustion of methane and are comparable in activity to other conventional catalysts for this reaction. The XPS and XRD results indicated that an enhanced mobility of lattice oxygen induced by the perturbation of Ce–O lattice was responsible for an increased catalytic performance during oxidation reaction. The most active sites in the catalyst system involve contacts between Pd and the CeO₂–MO _x mixed oxide component. Meanwhile, pre-treatment conditions have significant effect on the catalytic activity in methane combustion.