Bis-GMA/TEGDMA Dental Composites Reinforced with Electrospun Nylon 6 Nanocomposite Nanofibers Containing Highly Aligned Fibrillar Silicate Single Crystals

The objective of this research was to study the reinforcement of electrospun nylon 6/fibrillar silicate nanocomposite nanofibers on Bis-GMA/TEGDMA dental composites. The hypothesis was that the uniform distribution of nano-scaled and highly aligned fibrillar silicate single crystals into electrospun nylon 6 nanofibers would improve the mechanical properties of the resulting nanocomposite nanofibers, and would lead to the effective reinforcement of dental composites. The nylon 6/fibrillar silicate nanocomposite nanofibers were crystalline, structurally oriented and had an average diameter of approximately 250 nm. To relatively well distribute nanofibers in dental composites, the nanofiber containing composite powders with a particle structure similar to that in interpenetration networks were prepared first, and then used to make the dental composites. The results indicated that small mass fractions (1% and 2%) of nanofiber impregnation improved the mechanical properties substantially, while larger mass factions (4% and 8%) of nanofiber impregnation resulted in less desired mechanical properties.     

Preparation and evaluation of nano‐epoxy composite resins containing electrospun glass nanofibers

In this study, electrospun glass (structurally amorphous SiO₂) nanofibers (EGNFs) with diameters of ～ 400 nm were incorporated into epoxy resin for reinforcement and/or toughening purposes; the effects of silanization treatment (including different functional groups in silane molecules) and mass fraction of EGNFs on strength, stiffness, and toughness of the resulting nano‐epoxy composite resins were investigated. The experimental results revealed that EGNFs substantially outperformed conventional glass fibers (CGFs, with diameters of ～ 10 μm) in both tension and impact tests, and led to the same trend of improvements in strength, stiffness, and toughness at small mass fractions of 0.5 and 1%. The tensile strength, Young's modulus, work of fracture, and impact strength of the nano‐epoxy composite resins with EGNFs were improved by up to 40, 201, 67, and 363%, respectively. In general, the silanized EGNFs with epoxy end groups (G‐EGNFs) showed a higher degree of toughening effect, while the silanized EGNFs with amine end groups (A‐EGNFs) showed a higher degree of reinforcement effect. The study suggested that electrospun glass nanofibers could be used as reinforcement and/or toughening agent for making innovative nano‐epoxy composite resins, which would be further used for the development of high‐performance polymer composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Mechanical reinforcement of electrospun water‐soluble polymer nanofibers using nanodiamonds

Optimization of the mechanical properties is necessary in the applications of electrospun nanofibrous matrices. In this work, mechanical reinforcement of electrospun nanofiber membranes of water‐soluble polymer by the incorporation of commercial nanodiamonds (NDs) was studied. Through an ND/poly(vinyl alcohol) (ND/PVA) model system, it is demonstrated that 155% improvement of Young's modulus, 89% increase in tensile strength, and 336% elevation in energy to break are achieved by the addition of only 2 wt% ND. Fourier transform infrared spectroscopy results suggest the existence of molecular interactions between NDs and PVA matrix, which contributes to the effective load transfer from the polymer matrix to the fillers. However, higher level of ND addition (>2 wt%) aggravates the agglomeration of nanofillers in PVA matrix and offsets the reinforcing effect, as ND agglomerates may act as flaws in composite nanofibers. Furthermore, NDs have optimizing effect on the morphology of ND/PVA nanofibers through increasing the conductivity of the electrospinning solution. Therefore, ND nanofillers possess the potential to improve the mechanical performance of water‐soluble polymer‐based nanofiber membranes. POLYM. COMPOS., 34:1735–1744, 2013. © 2013 Society of Plastics Engineers     

Electrospun polyimide nanofibers and their applications

Aromatic polyimides (PIs) are high-performance polymers with rigid heterocyclic imide rings and aromatic benzene rings in their macromolecular backbones. Owing to excellent mechanical properties and thermal stability, as well as readily adjustable molecular structures, PIs have been widely adopted for many applications related to electronics, aerospace, automobile, and other industries. In recent years, PI fibers prepared by electrospinning of polyamic acid (PAA) precursor nanofibers followed by imidization (commonly known as electrospun PI nanofibers) have attracted growing interests. Herein, the preparation, evaluation, and application of electrospun PI nanofibers are reviewed. PI polymers and the electrospinning technique are introduced first followed by the preparation of electrospun nanofibers of homo-PI, co-PI, blend-PI, and PI composite. Subsequently, the mechanical and thermal properties of electrospun PI nanofibers are presented; in particular, the mechanical properties of individual electrospun PI nanofibers are highlighted. Thereafter, various applications of electrospun PI nanofibers are outlined, including reinforcement of composites, Li-ion battery separators, fuel cell proton exchange membranes, sensors, microelectronics, high-temperature filtration media, super-hydrophobic PI nanofibers, and PI-based carbon nanofibers. In the final section of conclusions and perspectives, future research endeavors and high-value applications of electrospun PI nanofibers are discussed.     

Epoxy Resin Composite Reinforced with Carbon Fiber and Inorganic Filler: Overview on Preparation and Properties

Among carbon fillers, carbon fiber is considered to be an ideal reinforcement for epoxy because of its outstanding electrical, mechanical, and thermal features. Several inorganic fillers such as zinc oxide, titania, and silica are also used in epoxy matrix for property enhancement. The review initially focuses the preparation methods and physical characteristics of epoxy/carbon fiber composite. Afterward, fabrication and properties of epoxy/zinc oxide/titania/silica composites are also conversed. Moreover, the effect of filler dispersion on polymer properties’ improvement is also highlighted. Epoxy/carbon fiber composites are employed more frequently and effectively in defense-related applications compared with epoxy/inorganic nanofiller composite.     

A review of vapor grown carbon nanofiber/polymer conductive composites

Vapor grown carbon nanofiber (VGCNF)/polymer conductive composites are elegant materials that exhibit superior electrical, electromagnetic interference (EMI) shielding effectiveness (SE) and thermal properties compared to conventional conductive polymer composites. This article reviews recent developments in VGCNF/polymer conductive composites. The article starts with a concise and general background about VGCNF production, applications, structure, dimension, and electrical, thermal and mechanical properties. Next composites of VGCNF/polymer are discussed. Composite electrical, EMI SE and thermal properties are elaborated in terms of nanofibers dispersion, distribution and aspect ratio. Special emphasis is paid to dispersion of nanofibers by melt mixing. Influence of other processing methods such as in-situ polymerization, spinning, and solution processing on final properties of VGCNF/polymer composite is also reviewed. We present properties of CNTs and CFs, which are competitive fillers to VGCNFs, and the most significant properties of their composites compared to those of VGCNF/polymer composites. At the conclusion of the article, we summarize the most significant achievements and address the future challenges and tasks in the area related to characterizing VGCNF aspect ratio and dispersion, determining the influence of processing methods and conditions on VGCNF/polymer composites and understanding the structure/property relationship in VGCNF/polymer composites.     

Carbon Nanomaterial–Reinforced Epoxy Composites: A Review

Conducting fillers such as graphite, carbon nanotubes, and carbon nanofibers are used as reinforcing agents for enabling the conducting behavior of epoxy resin. The present review focused on the work related to epoxy composite with reinforcement of various nanofillers. Different methods of preparation for epoxy-based conducting nanocomposites are summarized. Various characterization techniques of epoxy composites such as Fourier transform infrared spectroscopy, Raman spectroscopy, X-ray diffraction, scanning electron microscopy, and transmission electron microscopy are discussed. Important properties of epoxy-based nanocomposites are explained with different applications of epoxy-based conducting polymers.     

Polymer-based composites by electrospinning: Preparation & functionalization with nanocarbons

Electrospinning is a straightforward yet versatile technique for the preparation of polymeric nanofibers with diameters in the range of nanometers to micrometers, and has been rapidly developed in the last two decades. Nanocarbon materials, usually referring to carbon nanotubes, graphene, and fullerenes with their derivatives including quantum dots, nanofibers, and nanoribbons, have received increasing attention due to their unique structural characteristics and outstanding physico-chemical properties. Incorporation of nanocarbons in electrospun polymeric fibers has been used to increase the functionality of fibers, for example, to improve the mechanical, electrical, and thermal properties, as well as confer biofunctionality as scaffolds in tissue engineering and sensors, when the advantageous properties given by the encapsulated materials are transferred to the fibers. In this review, we provide an overview of polymer-based composites reinforced with nanocarbons via the electrospinning technique. After a brief introduction of various types of nanocarbons, we summarize the latest progress of the design and fabrication of electrospun polymeric nanofibers with nanocarbon fillers. With regard to the preparation of composites, we focus on functionalization strategies of nanocarbons and the production of random & aligned polymeric nanocomposites. Then, the physical properties such as mechanical, electrical, and thermal properties are also reviewed for electrospun nanocomposite nanofibers reinforced with nanocarbons, especially carbon nanotubes. Benefiting from the exceptional properties including superior electric conductivity, high porosities, unique mat structure, etc. the polymeric composite nanofibers have demonstrated numerous advantages and promising properties in the fields of tissue engineering and sensors. In the application section, we will give state-of-the-art examples to demonstrate the advantages of electrospun polymer-based nanocomposites. Finally, the conclusion and challenge of the polymer-based nanocomposites are also presented. We believe the efforts made in this review would promote the understanding of the methods of preparation and unique physical and chemical properties of nanocarbon reinforced polymer-based nanocomposites.     

硅藻土/白炭黑复合填料的补强性研究

为拓展硅藻土在高分子复合材料中的应用,将硅藻土/白炭黑填充到天然橡胶/丁苯橡胶/顺丁橡胶中制备了复合材料。通过RPA2000和扫描电镜分析了复合填料的Payne效应和分散性,考察了硅藻土用量对复合材料工艺性能、力学性能、耐磨耗性能影响。结果表明:少量硅藻土的加入有利于白炭黑在橡胶中的分散,能降低复合材料的门尼粘度和Payne效应,提高复合材料的硫化速度,缩短硫化时间,复合填料的补强效果较好;随着硅藻土用量的增加,复合填料容易聚集,其力学性能呈下降趋势,而磨耗性能变化不大;当硅藻土用量10~20份时,复合材料的综合性能最好。     

The dynamic mechanical analysis of epoxy–copper powder composites using azole compounds as coupling agents

The dynamic mechanical properties of cured epoxy resin have been studied in which copper powder treated or untreated with azole compounds was used as fillers. The untreated fillers do not shift the glass transition temperature of the matrix polymer of the composites, whereas the storage modulus rises with increasing content of fillers. The application of azole compounds as coupling agents, which could react with both copper and epoxy resin, extended the polymer–filler interactions. The composite filled with copper powder treated with benzotriazole shows a strong reinforcement effect and high resistance to moisture.     

Chain confinement in electrospun nanofibers of PET with carbon nanotubes

Composite nanofibers of poly(ethylene terephthalate), PET, with multiwalled carbon nanotubes (PET/MWCNT) were prepared by the electrospinning method. Confinement, chain conformation, and crystallization of PET electrospun (ES) fibers were analyzed as a function of the weight fraction of MWCNTs. For the first time, we have characterized the rigid amorphous fraction (RAF) in polymer electrospun fibers, with and without MWCNTs. The addition of MWCNTs causes polymer chains in the ES fibers to become more extended, impeding cold crystallization of the fibers, resulting in more confinement of PET chains and an increase in the RAF. The fraction of rigid amorphous chains greatly increased with a small amount of MWCNT loading: with addition of 2% MWCNTs, RAF increased to 0.64, compared to 0.23 in homopolymer PET ES fibers. Spatial constraints also inhibit the folding of polymer chains, resulting in a decrease in crystallinity of PET. For fully amorphous PET/MWCNT composites, MWCNTs do not affect the chain conformation of PET in the ES fibers. For cold crystallized PET/MWCNT composite nanofibers, more trans conformers were formed with the addition of MWCNTs. The increase of RAF (chain confinement) is associated with an increase of the concentration of the trans conformers in the amorphous region as the MWCNT concentration increases in the semicrystalline nanofibers.     

Electrophoretic deposition of different carbon nanoscale reinforcements on carbon fiber fabrics and mechanical properties of the resulting hybrid multi‐scale epoxy composites

Three types of carbon nanoscale reinforcements (CNRs) including the shortened electrospun carbon nanofibers (ECNFs, with diameters and lengths of ∼200 nm and ∼15 µm, respectively), carbon nanofibers (CNFs), and graphite nanofibers (GNFs) were electrophoretically deposited on carbon fiber (CF) fabrics for the fabrication of hybrid multi‐scale epoxy composites. The results indicated that the electrophoretic deposition (EPD) of CNRs onto CF fabrics led to substantial improvements on mechanical properties of hybrid multi‐scale epoxy composites; in particular, the hybrid multi‐scale epoxy composite containing surface‐functionalized ECNFs (with amino groups) exhibited the highest mechanical properties. The study also indicated that some agglomerates of CNRs (particularly GNFs) could form during the EPD process, which would decrease mechanical properties of the resulting composites. Additionally, the reinforcement mechanisms were investigated, and the results suggested that continuous (or long) ECNFs would outperform short ECNFs on the reinforcement of resin‐rich interlaminar regions in the composites. POLYM. COMPOS., 35:1229–1237, 2014. © 2013 Society of Plastics Engineers     

Studies on the distribution of reinforcement in composites by energy dispersive analysis of X-rays

A method has been developed for studying the distribution of fillers and reinforcement in polymer composites by energy dispersive analysis of X-rays (EDAX). Conventional methods for such studies are based on the morphological examination of the contrast in the micrographs, which indicates the presence and distribution of reinforcement in a matrix. However, in case of hybrid composites, where two or more fillers of similar morphology are present, the conventional methods fail. The approach described here overcomes this limitation and provides a new semiquantitative method of identification of fillers in composites, especially those containing two or more fillers of similar morphology.     

Mechanical properties and reinforcement mechanisms of hydrogenated acrylonitrile butadiene rubber composites containing fibrillar silicate nanofibers and short aramid microfibers

Short‐fiber‐reinforced rubber composites (SFRCs) with hydrogenated acrylonitrile butadiene rubber (HNBR) as the matrix and fibrillar silicate (FS) nanofibers and short aramid microfibers (DCAFs) as the fillers were developed, and their tensile properties, compression moduli, and mechanical anisotropies were investigated. The results indicated that the properties of the HNBR/DCAF/FS composites were determined by the loadings of the FS nanofibers and DCAF microfibers. A small amount of the microfibers combined with an appropriate amount of the nanofibers resulted in synergetic reinforcement and imparted to the SFRCs significantly improved mechanical properties without substantially compromising the rubbery characteristics. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Influence of carbon‐based nanofillers on the electrical and dielectric properties of ethylene vinyl acetate nanocomposites

A comparative study of ethylene vinyl acetate nanocomposites based on expanded graphite, multiwalled carbon nanotubes, and carbon nanofibers has been carried out to investigate the effect of different carbon nanofillers on the electrical properties of the corresponding composites. The composites were prepared by ultrasonic dispersion of fillers in ethylene vinyl acetate solution, followed by casting and compression molding. The dependence of AC conductivity and dielectric constant on the frequency and filler concentration was investigated. Carbon nanofibers provided maximum conductivity as well as lowest percolation threshold (8.2 vol%) compared to expanded graphite and multiwalled carbon nanotubes filled composites. The improvement in both electrical conductivity and dielectric constant was attributed to the high filler aspect ratio and the formation of conducting networks. The relationship of dielectric constant with filler volume fraction for all the composite systems is estimated using a power law. The pressure sensing capability of the composites at respective percolation thresholds was also compared. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

原位热溶剂法制备ZnO纳米晶/PU复合纳米纤维及其吸附性能研究

通过静电纺丝法制备了直径为(320±51)nm的前驱体醋酸锌/聚氨酯(Zn(OAc)2/PU)复合纳米纤维。将前驱体先后经过0.1 mol/L NaOH乙醇溶液和甘油浴热处理,得到ZnO纳米晶/PU复合纳米纤维。讨论了甘油浴温度和时间对纳米纤维结构和形貌的影响,研究了其吸附性能。实验结果表明,经过0.1 mol/L NaOH乙醇溶液处理后,前驱体纤维Zn(OAc)2/PU转变为ZnO/PU纤维且ZnO主要以低结晶和无定型态存在;再经过甘油浴处理后,低结晶和无定型态的ZnO转变为晶型完整的六方晶系纤锌矿结构,得到了ZnO纳米晶/PU复合纳米纤维,该纤维对有机染料分子罗丹明B有良好的吸附性能。     

Recent advances in mechanism,influencing parameters,and dopants of electrospun EMI shielding composites: A review

The rapid development and popularization of smart and portable electronic devices have led to increasingly related electromagnetic pollution affecting human health and equipment safety. Thus, designing high-performance electromagnetic interference (EMI) shielding materials with lightweight, flexible, and easy preparation is urgent. The intrinsic physiochemical properties of electrospun micro/nanofibers provide an attractive potential to ease and accelerate the next-generation EMI shielding materials. Here, a detailed review of the electrospun EMI shielding materials is established. First, this article outlines the shielding mechanism of EMI shielding materials obtained via electrospinning. Then, the affecting factors of electrospinning process conditions on the resulting EMI shielding micro/nanofibers are discussed. Next, diverse fillers that contribute to the EMI shielding efficiency of electrospun materials are demonstrated. Finally, the conclusion and prospects are introduced, hopefully contributing to assisting with more comprehensive and rational designs of high-performance electrospun fiber-based EMI shielding for various applications. Priority measures and future directions are suggested for the future development of electrospun EMI shielding materials.     

Nanofiber‐reinforced thermoplastic composites. I. Thermoanalytical and mechanical analyses

This article is a portion of a comprehensive study on carbon nanofiber–reinforced thermoplastic composites. The thermal behavior and dynamic and tensile mechanical properties of polypropylene–carbon nanofibers composites are discussed. Carbon nanofibers are those produced by the vapor‐grown carbon method and have an average diameter of 100 nm. These hollow‐core nanofibers are an ideal precursor system to working with multiwall and single‐wall nanotubes for composite development. Composites were prepared by conventional Banbury‐type plastic‐processing methods ideal for low‐cost composite development. Nanofiber agglomerates were eliminated because of shear working conditions, resulting in isotropic compression‐molded composites. Incorporation of carbon nanofibers raised the working temperature range of the thermoplastic by 100°C. The nanofiber additions led to an increase in the rate of polymer crystallization with no change in the nucleation mechanism, as analyzed by the Avrami method. Although the tensile strength of the composite was unaltered with increasing nanofiber composition, the dynamic modulus increased by 350%. The thermal behavior of the composites was not significantly altered by the functionalization of the nanofibers since chemical alteration is associated with the defect structure of the chemical vapor deposition (CVD) layer on the nanofibers. Composite strength was limited by the enhanced crystallization of the polymer brought on by nanofiber interaction as additional nucleation sites. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 125–133, 2001     

Preparation and characterization of biomimetic tussah silk fibroin/chitosan composite nanofibers

Tussah silk fibroin (TSF)/chitosan (CS) composite nanofibers were prepared to mimic extracellular matrix by electrospinning with hexafluoroisopropanol (HFIP) as a solvent. The viscosity and conductivity of TSF/CS blend solution were analyzed and the morphology, secondary structure, and thermal property of TSF/CS composite fibers were investigated by SEM, ¹³C CP/MAS-NMR, X-ray diffraction, and DSC Techniques. The electrospinnability of TSF solution was improved significantly by adding 10 wt% CS, and morphology of electrospun TSF nanofibers changed from flat strip to cylindrical. At the same time, the average fiber diameters decreased from 542 to 312 nm, accompanying by an obvious improvement in fiber diameter uniformity. However, when the CS content in blend solution was more than 15 wt%, the diameter of electrospun TSF/CS nanofibers appeared to be polarized which can be attributed to phase separation of the two components in composite nanofibers. Blending 10 wt% CS did not change the conformation of TSF in TSF/CS composite nanofibers, and TSF in composite nanofibers at various composition ratios had mainly taken the α-helix structure. The thermal decomposition temperature of electrospun TSF/CS composite nanofibers decreased with the increase of CS content due to the lower decomposition temperature of CS. To study the cytocompatibility and cell behavior on the TSF/CS nanofibers, human renal mesangial cells were seeded onto electrospun TSF/CS composite nanofibers. Results indicated that the addition of CS promoted cell attachment and spreading on TSF nanofibers significantly, suggesting that electrospun TSF/CS composite nanofibers could be a candidate scaffold for tissue engineering.     

Mechanical properties of carbon nanofiber/fiber-reinforced hierarchical polymer composites manufactured with multiscale-reinforcement fabrics

Hierarchical polymer composites – defined as carbon nanofiber/fiber-reinforced polymer composites – were manufactured using multiscale-reinforcement fabrics (MRFs) and they were characterized for their mechanical properties. The MRFs were fabricated by electrophoretic deposition of carboxylic acid- or amine-functionalized carbon nanofibers (CNFs) on the surface of sized or unsized carbon fiber layers. Compared to the base composite (not containing CNFs), the hierarchical composites containing the functionalized CNFs showed an increase in interlaminar shear strength (ILSS) and compressive strength. Panels containing amine-functionalized CNFs had the highest increase in properties: 12% in ILSS and 13% in compressive strength. The reinforcement mechanism was also investigated with emphasis placed on the fiber/matrix interface and the load transfer between matrix, CNFs, and carbon fiber.