Sorghum seed storage in Purdue Improved Crop Storage (PICS) bags and improvised containers

Seed storage is a major challenge for smallholder farmers in developing nations. Purdue Improved Crop Storage (PICS) bags effectively control the postharvest insect pests of cowpea and other crops. Farmers, encouraged by this success, have begun to expand the use of PICS bags for storing other crops. Little is known about how sorghum seed, one of these important crops, fares when stored under hermetic conditions. Accordingly, we stored sorghum seed for six months in either airtight containers (PICS bags or sealed plastic bottles) or open ones (woven polypropylene bags and open plastic bottles). Overall, sorghum seed stored in PICS bags and in sealed plastic bottles maintained its initial moisture level, germination rate and seed weight. Porous polypropylene bags and open plastic bottles lost moisture over six months. We conclude that sorghum seed can be safely stored in hermetic containers without any loss of quality for extended periods of time.     

Impact of storage environment on the efficacy of hermetic storage bags

Small hermetic bags (50 and 100 kg capacities) used by smallholder farmers in several African countries have proven to be a low-cost solution for preventing storage losses due to insects. The complexity of postharvest practices and the need for ideal drying conditions, especially in the Sub-Sahara, has led to questions about the efficacy of the hermetic bags for controlling spoilage by fungi and the potential for mycotoxin accumulation. This study compared the effects of environmental temperature and relative humidity at two locations (Indiana and Arkansas) on dry maize (14% moisture content) in woven polypropylene bags and Purdue Improved Crop Storage (PICS) hermetic bags. Temperature and relative humidity data loggers placed in the middle of each bag provided profiles of environmental influences on stored grain at the two locations. The results indicated that the PICS bags prevented moisture penetration over the three-month storage period. In contrast, maize in the woven bags increased in moisture content. For both bag types, no evidence was obtained indicating the spread of Aspergillus flavus from colonized maize to adjacent non-colonized maize. However, other storage fungi did increase during storage. The number of infected kernels did not increase in the PICS bags, but the numbers in the woven bags increased significantly. The warmer environment in Arkansas resulted in significantly higher insect populations in the woven bags than in Indiana. Insects in the PICS bags remained low at both locations. This study demonstrates that the PICS hermetic bags are effective at blocking the effects of external humidity fluctuations as well as the spread of fungi to non-infected kernels.     

Maintaining dryness during storage contributes to higher maize seed quality

Smallholder farmers in Pakistan store their seeds and grains in porous polypropylene (woven) and jute bags or in bulk. Seed stored in these containers is susceptible to fluctuating seasonal relative humidity and temperature, which promote mold and insect growth. The present study assessed the performance of Purdue Improved Crop Storage (PICS) bags for maize seed storage during a two-month period. Seed moisture content increased in polypropylene bags while it remained constant in PICS bags. No change in germination was observed in maize seeds stored in PICS bags while in polypropylene bags it was reduced in half when compared to the initial germination. Seed stored in polypropylene bags had higher insect damage with a weight loss of 35% while in PICS bags the infestation was minimal with a weight loss of about 3%. Higher aflatoxin contamination levels were observed in seeds stored in polypropylene than PICS bags. PICS bags are effective at preserving the dryness of maize seed in storage during high relative humidity conditions, which leads to maintenance of seed quality.     

Triple bagging hermetic technology for post-harvest preservation of paddy rice Oryza sativa L. in the Sahel of West Africa

Trials of the Purdue Improved Crop Storage (PICS) bag technology for the storage of paddy rice, Oryza sativa L., were conducted in Burkina Faso, Ghana and Niger. Paddy rice naturally infested with insects, the most abundant species being Tribolium spp. and Rhizopertha dominica, was sealed in triple layer PICS bags, or in conventional woven polypropylene sacks. At the end of 7–18 months of storage in PICS bags the number of insects did not increase, the weight of 100 seeds did not change, and the proportion of damaged seeds was not different from that present when the paddy was first put into the bags. By contrast, paddy stored in the conventional way in woven polypropylene bags exhibited weight losses ranging from 3 to 8.7%. In Bolgatanga, Ghana, where paddy was stored for 18 months, germination of paddy kept in the PICS bags was comparable to that present at the beginning of the experiment. PICS bags can be used for the safe, low-cost, insecticide free storage of paddy rice.     

Impact of moisture content and maize weevils on maize quality during hermetic and non-hermetic storage

The objective of this study was to determine the impact of moisture content and Sitophilus zeamais Motschulsky on maize quality during hermetic and non-hermetic storage conditions. Commercial Channel 211-97 hybrid maize kernels were conditioned to 14, 16, 18, and 20% moisture content (wet basis), and then three replications of 300 g of maize grain were stored in glass jars or triple Ziploc^® slider 66-μm(2.6-mil) polyethylene bags at four conditions: hermetic with weevils, hermetic no-weevils, non-hermetic with weevils, non-hermetic no-weevils. All jars and bags were stored in an environmental chamber at 27 °C and 70% relative humidity for either 30 or 60 d. At the end of each storage period, jars and bags were assessed for visual mold growth, mycotoxin levels, gas concentrations, pH level, the numbers of live and dead S. zeamais, and maize moisture content. The maize stored in non-hermetic conditions with weevils at 18 and 20% exhibited high levels of mold growth and aflatoxin contamination (>150 ppb). Conversely, very little mold growth was observed in maize stored in hermetic, and no aflatoxins were detected in any moisture level. CO₂ increased and O₂ gradually decreased as storage time increased for maize stored in hermetic conditions (with or without weevils) in all moisture level. No significant difference in pH was observed in any storage conditions (P < 0.05). Total mortality (100%) of S. zeamais was observed in all hermetically stored samples at the end of 60 days storage. Moisture content for hermetically stored maize was relatively constant. A positive correlation between moisture content and storage time was observed for maize stored in non-hermetic with weevils (r = 0.96, P < 0.05). The results indicate that moisture content and the number of S. zeamais weevils plays a significant role in maize storage, both under hermetic and non-hermetic conditions.     

Quality of maize grains treated with allyl isothiocyanate stored in hermetic bags

This purpose of this study was to evaluate the quality of maize grain treated with allyl isothiocyanate (AITC) and stored under hermetic conditions. Maize grains with moisture contents of 14.8 or 17.9% wet basis (w.b.) initial moisture content were packaged in high density polyethylene bags and submitted to treatment with AITC at a concentration of 300 μL kg⁻¹. The bags were stored in controlled temperature chambers at 15, 25 or 35 °C. At 30-day intervals, for a period of 150 days, three bags were removed from the chambers and the grains were submitted to commercial classification, moisture content, bulk density, germination potential and electrical conductivity analyses. It was verified that AITC at 300 μL kg⁻¹ has no significant effect on the physiological quality of maize grains stored in hermetic bags. The microbiological analyses indicate the control of fungi and yeasts on the grains stored with 17.9% w.b. and treated with AITC. The maize grains stored with 14.8% w.b. moisture content in hermetic systems suffered no deterioration and retained their quality for a longer period than grains stored with 17.9% w.b. moisture content, independent of AITC treatment.     

Effect of triple-layer hermetic bagging on mould infection and aflatoxin contamination of maize during multi-month on-farm storage in Kenya

Field trials were conducted in small-scale farmers' grain stores in an aflatoxin endemic region to assess the effect of storing maize in triple layer hermetic (PICS™) bags on aflatoxin contamination. Shelled maize grain was purchased from farmers, and filled into PICS bags, woven polypropylene (PP) and jute bags and kept in the farmers' own stores for 35 weeks. Grain moisture content, total mould count and mould incidence levels were examined at onset and after every 7 weeks during the 35 weeks of storage. Aflatoxin contamination was examined at onset, and after 14, 28 and 35 weeks. Ambient temperature and r.h. in the trial site and in all the bags, as well as oxygen and carbon dioxide levels in the PICS bags were also monitored. Initial moisture content (m.c.) of maize varied from farmer to farmer and ranged between 12.4 and 15.0%. The m.c. of maize stored in PICS bags remained significantly higher (P < 0.05) than in PP and jute bags in the last 14 weeks of storage. Total mould count and aflatoxin contamination of maize stored at an initial m.c. < 13% and 13% ≤ m.c. ≤ 14% increased significantly in PP and jute bags but not in PICS bags. After 35 weeks, total aflatoxin of maize stored in the PICS bags at an initial m.c. < 13% and 13% ≤ m.c. ≤ 14% did not change where as it increased 5–8 folds in the PP and jute bags. Total mould count and aflatoxin contamination of maize stored at an initial m.c. > 14% increased profusely in the three types of bags. Our findings demonstrate that storing maize in PICS bags can prevent accumulation of aflatoxin in rural farmers' stores if grain moisture is <14%.     

Purdue Improved Crop Storage (PICS) bags for safe storage of groundnuts

Groundnut seeds are prone to quality deterioration and damage due to improper storage. Hermetic storage of pods offers a novel, sustainable and ecologically safe alternative over traditional methods. In this paper, we demonstrate the efficacy of triple-layer “Purdue Improved Crop Storage (PICS)” bags, (that comprises of two inner high density polyethylene bags and one outer woven polypropylene bag), for protecting pods from quality deterioration, damage by bruchids (Caryedon serratus) and aflatoxin contamination (Aspergillus flavus). Custom made triple-layer bags were used and pods (of cv ICGV 91114) were placed @ 2 kg/bag. Over four months of storage under ambient conditions, triple-layer bags supported retention of seed weight, germinability and oil content significantly better than cloth bags. Further, under both natural and artificial infestations with A. flavus, seed aflatoxins levels were lower in PICS bags compared to cloth bags. Toxin accumulation in PICS bags deliberately infested with bruchids and A. flavus was less compared to cloth bags under similar conditions. Bruchid damage to pods was less in PICS bags versus cloth bags in all cases. Our results suggest the superiority of triple-layer PICS bags over cloth bags in protecting seed viability, seed weight and oil content while safeguarding the groundnuts from bruchids and retarding toxin accumulation.     

Performance of hermetic storage bags for maize grains under farmer-managed conditions: Good practice versus local reality

There are various types of grain storage bags available to farmers in tropical countries. However, these bags differ in price, quality, and reduced post-harvest losses due to insect pests and mould infestation. This study aimed to compare the effectiveness of three types of storage bags of Purdue Improved Crop Storage (PICS), Grain pro-super (GPS) and woven (WN) bags under assumed small farmer’s storage practices in the sub-tropical climatic conditions. The practice of weekly routine opening of the bags was compared with the recommended practice of keeping the bags closed for at least 3 months. Under laboratory experiment, insect population, moisture content, grain humidity, and temperature were measured at the weekly intervals while under farmer’s setting, moisture content (%) of maize and percentage of insect damage were measured after 3 and 6 months of storage at the farmer’s homestead. Considering the routine weekly opening effect, the PICS bag kept a low grain humidity average (56.6%) compared to the Grain pro-super bag (64.2%) and Woven bag (71.5%). The PICS bag reduced the insect population to an average of zero (0.4) compared to GPS (6.5) and the WN (14.8). Under farmer’s conditions, the mean difference in the percentage of insect damage between the PICS and GPS were insignificant (P > 0.05) at both 3 and 6 months of storage, and the insect damage throughout decreased with time. The results of this study indicate that PICS bag may support positively the practice of routine weekly opening compared to the GPS and WN in the sub-tropical climatic conditions.     

The effect of moisture level on high-moisture maize (Zea mays L.) under hermetic storage conditions—in vitro studies

Under humid and warm conditions harvested grains are susceptible to molding and rapid deterioration. Therefore, they should be dried to safe moisture levels that inhibit the activity of microorganisms. Drying to these moisture levels is not economical for farmers in developing countries. Preservation of grains at intermediate moisture levels under hermetic storage conditions could be feasible and economical in warm and moist climates.

The purpose of the current study was to examine the effect of various moisture contents (m.c.) on the quality of maize grains in self-regulated modified atmospheres during hermetic storage.

Maize at 14, 16, 18, 20 and 22% m.c. was initially conditioned for 28 days in tightly wrapped plastic bags and then stored in sealed containers at 30 °C for up to 75 days. Carbon dioxide produced within the containers replaced the oxygen. As the m.c. increased the time for O₂ depletion shortened, from 600 h at 14% m.c. to 12 h at 22%. The maize at 20 and 22% m.c. exhibited the highest dry matter (DM) losses, the lowest germination rates and the highest yeast and bacteria counts. The major fermentation product in the hermetically sealed maize was ethanol (0–5 g kg⁻¹ DM), along with lower concentrations of acetic acid (0–1 g kg⁻¹ DM).

The results obtained from the in vitro experiments indicate that maize at the tested moisture levels can be stored satisfactorily under sealed conditions in which self-regulated atmospheres provide protection against microflora damage. Further large-scale trials will be needed to evaluate the economic feasibility of storing high-moisture maize.     

Effectiveness of hermetic containers in controlling paddy rice (Oryza sativa L.) storage insect pests

Naturally infested paddy rice was used to compare the effectiveness of polypropylene bags and hermetic storage containers over 12 months of storage in a warehouse. Insect pest identification as well as the infestation level, percentage of damaged grain, weight loss, and moisture content were evaluated. Five insect species associated with stored rice were identified during the storage period, namely lesser grain borer (Rhyzopertha dominica), red flour beetle (Tribolium castaneum), rice/maize weevil (Sitophilus spp.), angoumois grain moth (Sitotroga cerealella) and flat grain beetle (Cryptolestes ferrugineus). The lesser grain borer was the most predominant species with an average incidence above 70% after twelve months of storage, followed by the rice/maize weevil with an incidence of 17%. When compared to hermetic storage containers, polypropylene bag showed the highest mean infestation level with 233.3 individuals/kg after six months of storage, representing about 8-fold of the number of insects recorded in hermetic containers after six months of storage. In polypropylene container, the percentage of damaged grain and weight loss increased significantly achieving a maximum of 6.98% and 5.56% respectively, whereas using hermetic containers the highest percentage of damaged grain reached was 3.24% in polyethylene drum and the weight loss was 1.62% in GrainSafe bag. The results from the study show that the use of hermetic storage containers is a green alternative for safe storage of paddy rice, for 12 months without application of pesticides, bringing multiple advantages for smallholder farmers, lever food security and income generation for smallholder farmers and rice milling companies.     

Analysis of green coffee quality using hermetic bag storage

Coffee (Coffea arabica L.) value is highly dependent on quality. However, due to high humidity in the Central Andean Ranges of Colombia, where much of the country's coffee production resides, Farmers must sell their coffee at harvest in order to mitigate quality loss due to the high moisture. Cooperatives are generally forced to store green coffee until enough volume is collected for export, making it crucial to utilize storage solutions that maintain quality over time. This study examines the efficacy of Purdue Improved Crop Storage (PICS) hermetic bags for storage of green coffee in a simulated small farm setting. PICS bags with the standard three layers (PICS3), PICS bags with two layers (PICS2), and Traditional jute sacks were studied. Quality indicators examined were moisture content, water activity, and cupping score. Analysis of coffee stored at monthly intervals over seven months suggests that both versions of PICS show promise in maintaining moisture content, water activity, and sensory scores. Furthermore, the data suggest that water activity is a better indicator of quality than the currently used moisture content and there is no statistically significant difference in performance between the two PICS treatments.     

Modelling respiration rate of soybean seeds (Glycine max (L.)) in hermetic storage

The dynamic of oxygen (O₂) and carbon dioxide (CO₂) concentration was characterized in soybean (Glycine max (L.)) samples hermetically stored in glass jars at 15, 25 and 35 °C and 13, 15 and 17% moisture content (m.c., wet base). Two correlations were used for smoothing gas concentration in time: linear and exponential. Then, the respiration rate at each temperature and m.c. combination was calculated as storage time progressed and oxygen was consumed and two predictive models for respiration were proposed: Model I (temperature and m.c. dependent) and Model II (temperature, m.c. and oxygen dependent). It was observed that respiration rate increased with storage m.c. and temperature. However, respiration rate was not mainly affected by O₂ until a critical concentration limit of about 2% was reached. Respiration rates were from 0.341 to 22.684 mg O₂/(kgDM d) and from 0.130 to 20.272 mg CO₂/(kgDM d) for a range of storage condition of 13–17% m.c. and 15–35 °C temperature. The respiration rate of soybean seeds obtained in this study resulted significantly lower than the rates reported in the literature for other grains at similar temperature and a_w (water activity) storage condition. For hermetic storage simulations in which O₂ concentration is not expected to drop below 2%, the simplest model (Model I) could be used, but if the O₂ concentration of the hermetic system is expected to be depleted, Model I would under estimate the time at which O₂ is consumed, and thus a model with O₂ dependency is recommended instead (Model II).     

Grain size and grain depth restrict oxygen movement in leaky hermetic containers and contribute to protective effect

Postharvest insect pests threaten the nutritional and financial security of smallholder farmers in the developing world. Hermetic storage, a technology that protects grain against insects by blocking their supply of oxygen, alleviates the problem of insect-caused losses. PICS (Purdue Improved Crop Storage) bags represent one hermetic technology that improves food availability and incomes of farmers. The polyethylene liners of PICS bags are sometime damaged during use, acquiring small holes or tears. Observations in the laboratory and field suggest that insect development remains localized around the point where the bag is damaged. We hypothesized that the grain within a hermetic container that has minimal localized damage (such as an insect hole), helps retard leakage of oxygen into the bag and contributes to limiting insect damage and to the overall protective effect. To test this hypothesis, we filled 4 cm dia. by 10 cm long PVC pipes with Callosobruchus maculatus (F.) infested cowpeas and sealed them with caps having a single, insect-sized hole in its center. A vertical tube positioned above the cowpea-filled PVC pipe was filled with one of three different grains (sesame, sorghum, and maize) to different depths (0, 5, 15, 30, 50 cm). Seed size and grain barrier depth significantly reduced the level of bruchid damage to the stored cowpea in the PVC container. Smaller sized grains used for the barriers retarded insect development more effectively than larger sized grains, while deeper grain depth was more effective than shallower barriers. The grain held in a hermetic container contributes in a small, but significant, way to the effectiveness of the containers.     

Comparative effects of hermetic and traditional storage devices on maize grain: Mycotoxin development,insect infestation and grain quality

A large-scale study was conducted to assess which of the five most accessible hermetic storage devices on the Kenyan market fulfill the needs of smallholder farmers by positively impacting three major areas of concern: insect infestation, grain quality, and mycotoxin (aflatoxin and fumonisin) contamination. Efficacy of two hermetic silos (plastic and metal) and three hermetic bags (PICS, GrainPro's GrainSafe™, and Super Grain) was directly compared to current maize storage in polypropylene (PP) bags under local environmental conditions using representative storage volumes during a 6-month storage period. Impact of maize grain stored at typical (∼15%) and recommended (<13.5%) moisture levels and potential efficacy losses through frequent interruption of the underlying hermetic principals was assessed. Hermetic storage significantly reduced the increase in aflatoxin compared to PP bags regardless of the moisture level of the grain. An <5% per month aflatoxin increase was achieved by three of the five devices tested: Metal silo, PICS and GrainSafe™ bag. A strong correlation between grain moisture, storage time and aflatoxin development was found in PP bags, but not in any of the hermetic devices. The same result was not obtained for fumonisin development in stored maize. The rate of Fumonisin increase was similar in all tested devices, including the polypropylene bags, and conditions. The periodic opening of the hermetic devices had no significant effect on the efficacy of the hermetic devices but the repeated disturbance of the PP bags led to a significant increase in aflatoxin levels. The maize weevil Sitophilus spp. was most commonly found with a total incidence of 72%. Grain storage under hermetic conditions reduced insect infestation, grain weight loss and discoloration. However, maize storage above recommended moisture levels led to a distinct odor development in all hermetic devices but not the PP bags. Hence, proper grain drying is a prerequisite for maize storage in airtight conditions.     

Paddy rice stored under hermetic conditions: The effect of relative humidity,temperature and storage time in suppressing Sitophilus zeamais and impact on rice quality

The aim of this study was to analyse the effect of relative humidity in suppressing Sitophilus zeamais, in paddy rice stored under hermetic conditions, during four and seven months, at different average temperatures, as well as the impact on rice quality.Hermetic bags, GrainPro^® SuperGrainbag^® Farm™, were used to store two rice varieties under three different relative humidities: 67%, 75% and 85% RH, and average temperatures of 14 °C, 17 °C and 24 °C, both monitored by Hobo^® Data loggers, with the probe placed inside the bags. CheckpointII Portable O₂ and CO₂ Gas Analyzer was used to assess gas contents on the top and bottom of each bag. At the end of the trials, paddy samples were collected to estimate water activity (a_w). The rheology behaviour of rice pastes prepared with race flour obtained from the different treatments was also evaluated, using a controlled stress rheometer.The results showed that the response of the stored-product insects changes with environmental conditions, O₂ and CO₂ contents. Other parameters were considered; a_w increased with relative humidity and temperature, but decreased with storage time. The relative humidity played an important role, together with the increase of temperature, in suppressing insect populations. A modified atmosphere was naturally produced inside the hermetic bag, under 85% RH, with low O₂ and high CO₂ contents, at different average temperatures, 14 °C and 17 °C. These results demonstrated that S. zeamais can survive, but has no progeny. Under the same conditions, but at the higher average temperature of 24 °C, S. zeamais attained 100% mortality before producing progeny.The increase on respiration rate, registered by CO₂ increase and O₂ decrease, for higher RH values, reduced the viscoelastic functions and changed the starch gelatinization point of Indica and Japonica rice.The results obtained showed that storing paddy hermetically, at low relative humidity, did not change atmospheric content and maintained the viscoelastic functions of the rice pastes.     

Comparative performance of five hermetic bag brands during on-farm smallholder cowpea (Vigna unguiculata L.Walp) storage

Cowpea (Vigna unguiculata L. Walp) grain is an important source of protein for smallholder farmers in developing countries. However, cowpea grain is highly susceptible to bruchid attack, resulting in high quantitative and qualitative postharvest losses (PHLs). We evaluated the performance of five different hermetic bag brands for cowpea grain storage in two contrasting agro-ecological zones of Zimbabwe (Guruve and Mbire districts) for an 8-month storage period during the 2017/18 and 2018/19 storage seasons. The hermetic bag treatments evaluated included: GrainPro Super Grain bags (SGB) IVR™; PICS bags; AgroZ® Ordinary bags; AgroZ® Plus bags; ZeroFly® hermetic bags. These were compared to untreated grain in a polypropylene bag (negative control) and Actellic Gold Dust® (positive chemical control). All treatments were housed in farmers’ stores and were subjected to natural insect infestation. Hermetic bag treatments were significantly superior (p < 0.001) to non-hermetic storage in limiting grain damage, weight loss and insect population development during storage. However, rodent control is recommended, as rodent attack rendered some hermetic bags less effective. Actellic Gold Dust® was as effective as the hermetic bags. Callosobruchus rhodesianus (Pic.) populations increased within eight weeks of storage commencement, causing high damage and losses in both quality and quantity, with highest losses recorded in the untreated control. Cowpea grain stored in Mbire district sustained significantly higher insect population and damage than Guruve district which is ascribed to differences in environmental conditions. The parasitic wasp, Dinarmus basalis (Rondani) was suppressed by Actellic Gold Dust® and all hermetic treatments. All the hermetic bag brands tested are recommended for smallholder farmer use in reducing PHLs while enhancing environmental and worker safety, and food and nutrition security.     

Identifying and evaluating farmer deviations from steps recommended for hermetic postharvest storage of beans in northern Mozambique

Despite the fact of calls for studies to identify and assess the effects of user deviations from recommended innovation-practices disseminated to farmers in developing-nation contexts, such research remains rare. This study answers that call by drawing on prior research—which two years earlier had trained farmers in northern Mozambique in an 8-step, improved postharvest bean storage protocol using jerrycans—to investigate deviations (“reinventions”) by users from that protocol’s recommended practices. Results from this study found that while 91.3% of participants had used the storage innovation method at least once (high adoption), nearly half (45%) had deviated in at least one way from the eight recommended steps, with none (0%) reporting any failure of the innovation. Deviations consisted of two major types: skipping at least one of the eight steps (approximately 1 in 3 participants) and adding a step or element to the method (approximately 1 in 5 participants). These combined findings of high adoption, reinvention, and storage method effectiveness provide innovation designers and suppliers insights into the potentially crucial role of reinvention for successfully diffusing stored product innovations in developing nation contexts. The importance of further research into a means for assessing when reinvention has positive, neutral, or negative impacts on innovation goals is also discussed.     

A time-saving method for sealing Purdue Improved Crop Storage (PICS) bags

Purdue Improved Crop Storage (PICS) bags were designed to reduce grain storage losses on smallholder farms. The bag consists of three layers: two high-density polyethylene liners fitted inside a woven polypropylene bag. Recently, farmer groups, development relief programs, and government food security agencies have shown interest in PICS bags for large-scale use. PICS bags are conventionally closed by a twist-tie (TT) method, which involves twisting, folding, and tying the lip of each layer individually with a cord. This is not only time and labor intensive, but also may affect the integrity of the liners. We evaluated three new bag closure methods: i) inner liner rolled onto itself and middle liner fold-tied (IR), ii) both liners folded together and tied (FT), and iii) both liners folded and tied separately (FS), along with the conventional twist tie (TT) method. The time to close partially or fully filled 50 kg-capacity PICS bags filled with maize grain was assessed. Results showed that FT was the most time-saving method, reducing bag sealing time by >34% versus the usual TT method. The average internal oxygen levels reached <2% within a week in bags containing grain highly infested with Sitophilus zeamais, while it remained >5% levels for less-infested bags. In both cases, insect population growth was suppressed. Oxygen depletion rates among tying methods remained the same regardless of the closure method used. When large numbers of bags need to be closed, the time-saving FT method is a good alternative PICS sealing method over the conventional twist-tie approach.     

PICS bags safely store unshelled and shelled groundnuts in Niger

We conducted an experiment in Niger to evaluate the performance of hermetic triple layer (Purdue Improved Crop Storage- PICS) bags for the preservation of shelled and unshelled groundnut Arachis hypogaea L. Naturally-infested groundnut was stored in PICS bags and woven bags for 6.7 months. After storage, the average oxygen level in the PICS bags fell from 21% to 18% (v/v) and 21%–15% (v/v) for unshelled and shelled groundnut, respectively. Identified pests present in the stored groundnuts were Tribolium castaneum (Herbst), Corcyra cephalonica (Stainton) and Cryptolestes ferrugineus (Stephens). After 6.7 months of storage, in the woven bag, there was a large increase in the pest population accompanied by a weight loss of 8.2% for unshelled groundnuts and 28.7% for shelled groundnut. In PICS bags for both shelled and unshelled groundnuts, by contrast, the density of insect pests did not increase, there was no weight loss, and the germination rate was the same compared to that recorded at the beginning of the experiment. Storing shelled groundnuts in PICS bags is the most cost-effective way as it increases the quantity of grain stored.