Chemistry of the ternary blends of poly(ethylene terephthalate), bisphenol-a-polycarbonate,and polypropylene

Poly(ethylene terephthalate) (PET) and bisphenol-a-polycarbonate (PC) are known to form a miscible blend whereas ternary blends of PET, PC, and polypropylene (PP) form two phases. This is based on the considerations of various chemical events which may occur in these systems. The role of ester-carbonate interchange reactions during melt mixing and fabricating is found to be unimportant. Differential scanning calorimetric analysis of the ternary blends shows that there appears to occur an exothermic transition in the heating mode of the instrument. This exothermic event was found to be suppressed considerably by incorporating suitable additives into the system. Degradation reactions studied by thermogravimetric analysis and a dilute solution viscometric technique reveal that there exists some kind of interaction among the components even with the immiscible PP component.     

Properties of ultrasound-assisted blends of poly(ethylene terephthalate) with polycarbonate

This study investigated the effect of ultrasound irradiation on blends of polyethylene terephtalate (PET) and polycarbonate (PC). The blends of PET/PC were prepared by a twin-screw extruder with an attached ultrasonic device. Thermal, rheological, and mechanical properties and morphology of the blends with and without sonication have been analyzed. The two distinct T_gs of the blends measured by DSC showed immiscibility over all compositions. The theoretical PET content that is miscible in PC-rich phase calculated using the Fox equation showed that ultrasonic waves made the blends more miscible. From mechanical test results, when sonication was not applied, the 20/80 blend was the most miscible composition. At that composition, the impact strength of sonicated blend was surprisingly high. It was believed to be due to the enhancement of compatibility by a reaction such as transesterification. The results from the morphology of the 20/80 sonicated blend were in agreement with DSC and impact test results.     

Interface modification of compatibilized polyethylene terephthalate/polypropylene blends: Effect of compatibilization on thermomechanical properties and thermal stability

Polyethylene terephthalate (PET) and polypropylene (PP) are incompatible thermoplastics because of differences in chemical structure and polarity, hence their blends possess inferior mechanical and thermal properties. Compatibilization with a suitable block/graft copolymer is one way to improve the mechanical and thermal properties of the PET/PP blend. In this study, the toughness, dynamic mechanical analysis (DMA), and thermogravimetric analysis (TGA) of PET/PP blends were investigated as a function of different content of styrene‐ethylene‐butylene‐styrene‐g‐maleic anhydride (SEBS‐g‐MAH) compatibilizer. PET, PP, and SEBS‐g‐MAH were melt‐blended in a single step using the counter rotating twin screw extruder with compatibilizer concentrations of 0, 5, 10, and 15 phr, respectively. The impact strength of compatibilized blend with 10 phr SEBS‐g‐MAH increased by 300% compared to the uncompatibilized blend. Scanning electron microscope (SEM) micrographs show that the addition of 10 phr SEBS‐g‐MAH compatibilizer into the PET/PP blends decreased the particle size of the dispersed PP phase to the minimum level. The improvement of the storage modulus and the decrease in the glass transition temperature of the PET phase indicated an interaction among the blend components. Thermal stability of the PET/PP blends was significantly improved because of the addition of SEBS‐g‐MAH. J. VINYL ADDIT. TECHNOL., 23:45–54, 2017. © 2015 Society of Plastics Engineers     

Reinforcement of mechanical properties of a poly(ethylene terephthalate) and polycarbonate blend by the addition of thermotropic liquid crystalline polymer

Mechanical properties of the ternary blends of poly(ethylene terephthalate) (PET), polycarbonate (PC), and thermotropic liquid crystalline (TCLP, Vectra A950) were investigated. The ternary blends were prepared by varying the amount TLCP but fixing the ration of PET and PC. The fiber fallen freely through the capillary die had the highest initial modulus (1.46 GPa)/tensile strength (73 MPa) when 10% of TLCP was added. Above this TLCP content, however initial modulus and tensile strength decreased. The scanning electron microscope (SEM) micrographs of the TLCP phase which was extracted by dissolving PET/PC matrix from the blend showed the fine fibrils formed at 5 and 10% of TLCP, while the aggregated TLCP phases at 20 and 30% of TLCP. It was suggested that the decrease of the mechanical properties of the resulting blend was caused by the aggregation of TLCP phase above 10% of TLCP. A high draw ratio gave a rise to the formation of highly oriented fibrils of TLCP phase in the PET/PC matrix and the improvement of mechanical properties of the ternary blend.     

Rheological behavior of polyester blend and mechanical properties of the polypropylene–polyester blend fibers

The article deals with method of preparation, rheological properties, phase structure, and morphology of binary blend of poly(ethylene terephthalate) (PET)/poly(butylene terephthalate) (PBT) and ternary blends of polypropylene (PP)/(PET/PBT). The ternary blend of PET/PBT (PES) containing 30 wt % of PP is used as a final polymer additive (FPA) for blending with PP and subsequent spinning. In addition commercial montane (polyester) wax Licowax E (LiE) was used as a compatibilizer for spinning process enhancement. The PP/PES blend fibers containing 8 wt % of polyester as dispersed phase were prepared in a two‐step procedure: preparation of FPA using laboratory twin‐screw extruder and spinning of the PP/PES blend fibers after blending PP and FPA, using a laboratory spinning equipment. DSC analysis was used for investigation of the phase structure of the PES components and selected blends. Finally, the mechanical properties of the blend fibers were analyzed. It has been found that viscosity of the PET/PBT blends is strongly influenced by the presence of the major component. In addition, the major component suppresses crystallinity of the minor component phase up to a concentration of 30 wt %. PBT as major component in dispersed PES phase increases viscosity of the PET/PBT blend melts and increases the tensile strength of the PP/PES blend fibers. The impact of the compatibilizer on the uniformity of phase dispersion of PP/PES blend fibers was demonstrated. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4222–4227, 2006     

Miscibility of blends of ethylene‐propylene‐diene terpolymer and polypropylene

The miscibility of polymers is not only an important basis for selecting a proper blending method, but it is also one of the key factors in determining the morphology and properties of the blends. The miscibility between ethylene‐propylene‐diene terpolymer (EPDM) and polypropylene (PP) was explored by means of dynamic mechanical thermal analysis, transmission electron microscopy (TEM), and differential scanning calorimetry (DSC). The results showed that a decrease in the PP content and an increase of the crosslinking density of EPDM in the EPDM/PP blends caused the glass‐transition temperature peaks of EPDM to shift from a lower temperature to higher one, yet there was almost no variance in the glass‐transition temperature peaks of PP and the degree of crystallinity of PP decreased. It was observed that the blends prepared with different mixing equipment, such as a single‐screw extruder and an open mill, had different mechanical properties and blends prepared with the former had better mechanical properties than those prepared with the latter. The TEM micrographs revealed that the blends were composed of two phases: a bright, light PP phase and a dark EPDM phase. As the crosslinking degree of EPDM increased, the interface between the phases of EPDM and PP was less defined and the EPDM gradually dispersed in the PP phase became a continuous phase. The results indicated that EPDM and PP were both partially miscible. The mechanical properties of the blends had a lot to do with the blend morphology and the miscibility between the blend components. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 315–322, 2002     

PET/PC blends: Effect of chain extender and impact strength modifier on their structure and properties

Methylene diphenyl diisocyanate (MDI) affects the morphology, rheological, mechanical, and relaxation properties, as well as tendency to crystallize of PET in PET/PC/(PP/EPDM) ternary blends produced by the reactive extrusion. Irrespective of the blend phase structure, the introduction of MDI increases the melt viscosity (MFI dropped), resulting from an increase in the molecular weight of the polymer chains; the PET crystallinity was also reduced. MDI favors compatibility of PET with PC in PET/PC/(PP/EPDM) blends. This is explained by intensified interphase interactions on the level of segments of macromolecules as well as monomer units. The presence of MDI causes a substantial rise in the dynamic shear modulus within the high‐elastic region of PET (for temperature range between T_g,PET and that of PET cold crystallization); the processes of PET cold crystallization and melt crystallization become retarded; the glass‐transition temperatures for PET and PC become closer to each other. MDI affects insignificantly the blend morphology or the character of interactions between the disperse PP/EPDM blend and PET/PC as a matrix. PP/EPDM reduces the intensity of interphase interactions in a PET/PC/(PP/EPDM), but a rise in the degree of material heterogeneity. MDI does not change the mechanism of impact break‐down in the ternary blends mentioned above. Increased impact strength of MDI‐modified materials can be explained by higher cohesive strength and resistance to shear flow at impact loading. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

PP/PET共混体系及其合金纤维的研究

用增容剂PP-g-AA增容PP/PET共混体系。研究了增容剂含量、共混物组成、共混时间、共混温度以及螺杆转速对PP/PET相形态的影响。结果表明:增容剂的加入大大改善了PP/PET两相间的相容性,并且增容剂的添加量有一最佳值,为PET质量的50%。随着PET含量的增加,分散相的尺寸有所增加。共混温度和共混时间均有一最佳值。随着螺杆转速的提高,分散相的尺寸减小,分布趋于均一,相容性也得到改善。另外,还制备了PP/PET合金纤维,对其表面处理后以及断面SEM观察均表明分散相PET原位成纤,这些微纤提高了合金纤维的力学性能。测试了合金纤维的力学性能,发现组分比为90/10/5时,合金纤维具有最好的力学性能。     

Characterization of polypropylene–poly(1-butene)–hydrogenated olygo(cyclopentadiene) ternary blends

Ternary blends containing polypropylene (PP), poly(1-butene) (PB), and hydrogenated oligo(cyclopentadiene) (HOCP) have been studied using microscopic calorimetric and dynamic mechanical techniques, with no phase separation having been observed in the melt for all the considered compositions. The morphology of the crystallized blends and spherulite growth rate of the PP component appeared to be influenced by the blend composition. The presence of one or two T_gs revealed by dynamic mechanical thermal analysis (DMTA) on quenched or crystallized blends has suggested that demixing phenomena can occur during the crystallization of the components. The blend composition has been found to affect the overall crystallization rate and the equilibrium melting temperature of the PP component. A parameter describing the enthalpic interactions between the PP component and the diluent fraction evidenced that the addition of HOCP to PP and PB increases the stability of the ternary blend. The above results suggest that the three components can form a miscible blend in the melt. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:1659–1665, 1997     

The phase behavior and the Flory-Huggins interaction parameter of blends containing amorphous poly(resorcinol phthalate-block-carbonate), poly(bisphenol-A carbonate) and poly(ethylene terephthalate)

The phase behavior of the blends of poly(ethylene terephthalate) (PET) and poly(Resorcinol Phthalate-block-Carbonate) (RPC) and the blends of PET and poly(Bisphenol-A Carbonate) (PC) was investigated by dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and transmission electron microscopy (TEM). Blends of high molecular weight PET and RPC copolymer with 20 mol% resorcinol phthalate (RPC20) showed two glass transition temperatures in DMA and DSC but the cold crystallization rate of PET phase was substantially lowered as compared to neat PET, indicating partial miscibility at all compositions. The RPC20 with M_w = 31,500 g/mol formed miscible blends with PET when PET has weight-average molecular weight <9500 g/mol. The Flory-Huggins interaction parameter between PET and RPC20 was calculated to be 0.029 ± 0.003 by using the Flory-Huggins equation at critical composition and molecular weight. PC with M_w = 30,000 g/mol formed miscible blends with PET only when PET had molecular weight <2800 g/mol, indicating PC/PET blends were much less miscible than RPC20/PET blends. Group contribution methods agreed well with the experimental results obtained both in the present study and a previous study [1], predicting that the addition of a resorcinol phthalate block to a PC backbone should increase the miscibility of PC and PET.     

Morphology,nonisothermal crystallization behavior,and kinetics of poly(phenylene sulfide)/polycarbonate blend

The morphology and nonisothermal crystallization behavior of blends made of poly(phenylene sulfide) (PPS), with a amorphous polycarbonate (PC) were studied. The blend is found to be partially miscible by the dynamic mechanical thermal analysis (DMTA) and melt rheological measurements. The nonisothermal crystallization behavior of blend was studied by differential scanning calorimetry (DSC). The results show clearly that the crystallization temperatures of PPS component in the blend decrease with increasing of PC contents. The crystallization kinetics was then analyzed by Avrami, Jeziorny, and Ozawa methods. It can be concluded that the addition of PC decreases the PPS overall crystallization rate because of the higher viscosity of PC and/or partial miscibility of blend, despite of small heterogeneous nucleation effect by the PC phase and/or phase interface. The results of the activation energy obtained by Kissinger method further confirm that the amorphous PC in the partial miscible PPS/PC blend may act as a crystallization inhibitor of PPS. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

The Influence of NBR-g-GMA Compatibilizer on the Morphology and Mechanical Properties of Poly (ethylene terephthalate)/Polycarbonate/NBR Ternary Blends

The work aims to study the role of NBR-g-GMA compatibilizer on the morphology and mechanical characteristics of PET/PC/NBR ternary blends. The compatibilizer content and amount of constitutive polymers are changed to correlate morphology development with mechanical properties. Various ternary samples are prepared using a twin-screw extruder whereat weight percent of rubbery dispersed phase (NBR+NBR-g-GMA) is changed. Analyzing the morphology of produced samples and interpretation of mechanical properties corroborated the role of the mentioned factors on the type of morphology and also the size of both individual and composite domains in these sorts of ternary blends. Based on this attempt, the mechanical properties of 50/50 blends of NBR/NBR-g-GMA, showed maximum toughness value compared to pure PET specimen. Also, the results revealed that by increasing the rubber content, the rodlike structures were disappeared; besides, toughness was increased. On the contrary, by increasing PC content, rodlike structures have seen by morphological study; however, core-shell droplets formed in the blend structure caused enhancing the impact strength and reducing Young's modulus. Ultimately, the ternary blend of 63/7/30 of PET/PC/ (NBR+NBR-g-GMA) revealed the best mechanical properties due to proper interaction between the PET matrix and rubbery domains in the presence of reactive compatibilizer.     

A study on the use of phenoxy resins as compatibilizers of polyamide 6 (PA6) and polybutylene terephthalate (PBT)

In this study we investigated the potential of phenoxy resins as compatibilizers in the blending of two high‐volume engineering thermoplastics—polyamide 6 (PA6) and polybutylene terephthalate (PBT), in an effort to establish the usefulness of blending as a method of recycling of mixed plastic wastes. It was found that phenoxy resins formed miscible blends with PBT, formed grafted copolymers with PBT through ester exchange reactions, and—though formed immiscible blends with PA6—produced energetic interactions in the form of hydrogen bonding with PA6. The ternary blend systems of 70 parts PA6, 30 parts PBT, and respectively 5, 10, and 30 parts phenoxy resins, all by weight, revealed at two‐phase nature—PA6 as the continuous phase and miscible blends of PBT and phenoxy resins as the dispersed phase—and were found to be stable to phase coarsening by annealing with mechanical properties at least as good as those of the component polymers.     

Polycarbonate blends with polystyrene and polypropylene

Blends of polycarbonate/polystyrene (PC/PS), polycarbonate/polypropylene (PC/PP) and ternary blends of the three components (PC/PS/PP) were studied. Extrudate swell of the molten blends increased with increasing concentrations of the minor components and leveled off at characteristic blend compositions. These compositions corresponded to the limits of compatibility as judged by the onset of brittleness in tensile tests. Both PS and PP appear to have some limited practical compatibility with PC. The change in extrudate swell behavior with concentration may be a rapid and convenient test for the effective concentration limits of partially miscible polymers.     

Poly(ethylene terephthalate)/polypropylene reactive blends through isocyanate functional group

To evaluate the compatibilization effects of an isocyanate group on poly(ethylene terephthalate)/polypropylene (PET/PP) blends through a reactive blend, PP grafted with 2‐hydroxyethyl methacrylate‐isophorone diisocyanate (PP‐g‐HI) was prepared and blended with PET. In view of the blend morphology, the presence of PP‐g‐HI reduced the particle size of the dispersed phase by the reduced interfacial tension between the PP and PET phases, indicating the in situ copolymer (PP‐g‐PET) generated during the melt blending. The DSC thermograms for the cooling run indicated that the PET crystallization in the PP‐g‐HI rich phase was affected by the chemical reactions of PET and PP‐g‐HI. The improved mechanical properties for the PET/PP‐g‐HI blends were shown in the measurement of the tensile and flexural properties. In addition, the water absorption test indicated that the PET/PP‐g‐HI blend was more effective than the PET/PP blend in improving the water resistance of PET. The positive properties of PET/PP‐g‐HI blends stemmed from the improved compatibilization of the PET/PP blend. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1056–1062, 2001     

Deformation and morphology development of poly(ethylene terephthalate)/polyethylene and polycarbonate/polyethylene blends with high interfacial contact during elongation

Immiscible blends of poly(ethylene terephthalate) (PET)/polyethylene (PE) and polycarbonate (PC)/PE were examined to study the influence of the high interfacial contact (pseudo‐adhesion) on the mechanical properties and the morphology developed during elongation. The high interfacial contact resulted from the contraction difference of the two polymers during cooling from the processing temperature to room temperature. As a result of the pseudo‐adhesion, the tensile strength and modulus of the PET/PE and PC/PE blends increased steadily with the increase of PET and PC concentration. In PC/PE blends, numerous PC microfibers were formed in‐situ, while in PET/PE blends, slippage took place between the PET particles and the matrix. Moreover, the macroscopic morphology development of both blends upon elongation was quite different. For PET/PE blend, necking was initiated at one point close to the non‐gate end of the specimen, and then propagated uniformly from this point. For the PC/PE blend, necking‐initating sites and propagation were irregular, and consequently the whole tested zone was deformed. The recoil of partially elongated specimens indicated that the recoverability of the PC/PE blend is higher than that of the PET/PE blend. Polym. Eng. Sci. 44:1561–1570, 2004. © 2004 Society of Plastics Engineers.     

Characteristics of hydroxybenzoic acid-ethylene terephthalate copolymers and their blends with polystyrene,polycarbonate, and polyethylene terephthalate

We present a basic study of the thermal, dielectric, Theological, and mechanical properties of hydroxybenzoic acid-ethylene terephthalate copolymers (PHB-PET). It is argued that they have two-phase structures, one rich in ethylene terephthalate (PET) and one rich in hydroxybenzoic acid (PHB). Polystyrene (PS) is immiscible in 60% PHB-PET (60-PHB-PET) blends. Polycarbonate (PC) is partially miscible with the high PET phase of 60-PHB-PET. PET seems completely miscible with this high PET phase. Shear viscosity measurements on blends indicate that 60-PHB-PET gives rise to large reductions of viscosity. Extrudates and melt-spun fibers have been prepared. The phase morphologies of low PHB-PET blends as determined by scanning electron microscopy indicate ellipsoids or long fibrils of the, 60-PHB-PET in PS or PC matrices. High extrusion rates and melt spinning produce fibrillar structures. The mechanical properties of films, extrudates, and melt-spun fibers were studied. Blends with 10% 60-PHB-PET exhibited significant increases in Young's modulus and tensile strength.     

Molecular simulation on relationship between composition and microstructure of PP/PC blend

Simulations based on molecular dynamics and mesodyn theories were used to investigate the compatibility, morphology evolution of polypropylene/polycarbonate (PP/PC) blends, and the relationship between the composition and microstructure. Results of Flory–Huggins interaction parameters, integral structure factor, X‐ray intensity, free‐energy density, and order parameters all indicated that phase separations occurred in all PP/PC blend systems, and poor compatibility was exhibited for this polymer pair. The systems of PP/PC = 54/46, PP/PC = 31/69, and PP/PC = 18/82 showed stronger immiscibility and the faster separation process, while the systems of PP/PC = 82/18 and PP/PC = 5/95 showed less immiscibility and a slower separation process. Compared with the results of mechanical properties tests, the appearance of a cocontinuous structure obtained from simulation corresponds to the transition point of impact strength and tensile strength. After transition, the mechanical properties of the blends depended on the properties of the PC matrix, and the impact strength and tensile strength were both clearly enhanced. As the simulation steps increased, the morphology of PP/PC = 54/46 blend developed into a double‐lamellar structure by coarsening of PC phase from initial homogeneous configuration. In addition, the compatibilizing effect of SEBS was also investigated at the microscale, and varying the content of PS block in SEBS has little effect on the morphology of blend. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

New miscible blends composed of polysulfone and poly(1-vinylpyrrolidone-co-acrylonitrile) copolymers and their phase behavior

The miscibility of polysulfone, PSf, blend with poly(1-vinylpyrrolidone), PVP, and that of PSf blend with poly(1-vinylpyrrolidone-co-acrylonitrile) copolymers, P(VP-AN), containing various amount of VP were explored. Even though PSf did not formed miscible blends with PVP when both components had high molecular weight, it formed miscible blend with PVP by decreasing molecular weight of PVP. PSf also formed homogeneous mixtures with P(VP-AN) containing AN from 2 to 16 wt%. These miscible blends underwent phase separation on heating caused by LCST-type (lower critical solution temperature-type) phase behavior. The phase separation temperature of miscible blends first increases with AN content, goes through a maximum centered at about 8 wt% AN. Interaction energies of binary pairs involved in blends were evaluated from the observed phase boundaries using the lattice-fluid theory. The decline of the contact angle between water and blend film by increasing P(VP-AN) content in blend indicated that the hydrophobic properties of PSf could be improved by blending with P(VP-AN) copolymers.     

Study on morphology and viscoelastic properties of PP/PET/SEBS ternary blend and their fibers

The morphology development of polypropylene (PP)/polyethylene terephthalate (PET)/styrene‐ethylene‐butylene‐styrene (SEBS) ternary blends and their fibers were studied by means of scanning electron microscopy (SEM) in conjunction with the melt linear viscoelastic measurements. The morphology of the blends was also predicted by using Harkin's spreading coefficient approach. The samples varying in composition with PP as the major phase and PET and SEBS as the minor phases were considered. Although SEM of the binary blends showed matrix‐dispersed type morphology, the ternary blend samples exhibited a morphological feature in which the dispersed phase formed aggregates consisting of both PET and SEBS particles distributed in the PP matrix. The SEM of the blend samples containing 30 and 40 wt % of total dispersed phase showed an agglomerated structure formed between the aggregates. The SEM of the PP/PET binary fiber blends showed long well‐oriented microfibrils of PET whereas in the ternary blends, the microfibrils were found to have lower aspect ratio with a fraction of the SEBS stuck on the microfibril fracture surfaces. These results were attributed to a core‐shell type morphology in which the PET and SEBS formed the core‐shells distributed in the matrix. The melt viscoelastic behavior of the ternary blends containing less than 30 wt % of the total dispersed phase was found to be similar to the matrix and binary blend samples whereas the samples containing 30 and 40 wt % of dispersed phases exhibited a pronounced viscosity upturn and nonterminal storage modulus in low frequency range. These results were found to be in good agreement with the morphological results. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009