Processing and Electrical Properties in Lead-Based (Pb(Mg1/3Nb2/3)O3, Pb(Yb1/2Nb1/2)O3, PbTiO3) Systems

Lead-based ferroelectric (FE) ceramics exhibit superior electromechanical properties; therefore, there has been an increased focus on developing new lead-based FE materials with high Curie temperature ( T _c) and enhanced properties. The aim of this study was to investigate new compositions in the Pb(Mg_1/3Nb_2/3)O₃–Pb(Yb_1/2Nb_1/2)O₃–PbTiO₃ ( PMN–PYbN–PT) system to enhance the electromechanical properties while increasing the T _c and lowering the sintering temperature. The 0.575[0.5PMN–0.5PYbN]–0.425PT composition at PMN/PYbN (50/50) mole ratio were prepared by reactive sintering PMNT and PYbNT powder mixtures at 950°–1200°C for 4 h. PMNT and PYbNT powders were calcined via the columbite method. Samples were prepared by cold isostatic pressing at 80 MPa. Dense and fully perovskite 0.575[0.5PMN–0.5PYbN]–0.425PT ceramics were fabricated at 975°C for 4 h, and these samples displayed a remnant polarization ( P _r) of 32 μ C/cm², coercive field ( E _c) of 17 kV/cm, and a piezoelectric charge coefficient ( d ₃₃) of 475 pC/N. It is proposed that this ternary system can be tailored for various applications.     

A Polyethylene Glycol-Modified Solid-State Reaction Route to Synthesize Relaxor Ferroelectric Pb(Mg1/3Nb2/3)O3–PbTiO3 (PMN–PT)

By introducing polyethylene glycol (PEG) to the conventional simultaneously mixed oxide reaction route, the 0.65Pb(Mg_1/3Nb_2/3)–0.35PbTiO₃ (0.65PMN–0.35PT) powders and ceramics with pure perovskite phase have been successfully synthesized. It is found that PEG interacts with PbO oxide in a way favoring the formation of the desired perovskite phase. As a result, pyrochlore-free 0.65PMN–0.35PT powders are synthesized at a low temperature of 850°C. The ceramics sintered at 1000°C show uniform grains with the size ranging from 1 to 3 μm. The room temperature dielectric constant is 3440. The maximum dielectric constant is 16 220 at 1 kHz. This method can be applied to the synthesis of other Pb-containing and Bi-containing ferroelectric materials, especially the relaxor-type ferroelectrics in which the pyrochlore phase is difficult to eliminate.     

Synthesis of Pyrochlore-Free 0.9Pb(Mg1/3Nb2/3)O3-0.1PbTiO3 Ceramics via a Soft Mechanochemical Route

Single-phase perovskite 0.9Pb(Mg_1/3Nb_2/3)O₃-0.1PbTiO₃ (0.9PMN–0.1 PT) from a stoichiometric mixture of starting materials was synthesized by applying a mechanochemical technique to the stage of a precursor. A stoichiometric mixture of PbO, TiO₂, Mg(OH)₂, and Nb₂O₅ was milled for 60 min and heated at temperatures as low as 850°C for 4 h to obtain a single phase. The maximum dielectric constant of the samples from the milled mixture increased as the sintering temperature increased, with the remarkable grain growth, and attained 24600 at 1200°C. In contrast, poor densification and coexistence of the pyrochlore phase were observed on the samples from the nonmilled mixture. Further observation suggested that the pyrochlore phase concentrated near the surface during sintering and then migrated into the PbZrO₃ packing powder, leading to a pyrochlore–free phase at 1250°C. The dielectric constant of the latter ceramics was explained by the series mixing rule for the dielectric constant of a diphasic solid.     

Single-Calcination Synthesis of Pyrochlore-Free 0.9Pb(Mg1/3Nb2/3)O3–0.1PbTiO3 and Pb(Mg1/3Nb2/3)O3 Ceramics Using a Coating Method

A coating approach for synthesizing 0.9Pb(Mg_1/3Nb_2/3)O₃–0.1PbTiO₃ (0.9PMN–0.1PT) and PMN using a single calcination step was demonstrated. The pyrochlore phase was prevented by coating Mg(OH)₂ on Nb₂O₅ particles. Coating of Mg(OH)₂ on Nb₂O₅ was done by precipitating Mg(OH)₂ in an aqueous Nb₂O₅ suspension at pH 10. The coating was confirmed using optical micrographs and zeta-potential measurements. A single calcination treatment of the Mg(OH)₂-coated Nb₂O₅ particles mixed with appropriate amounts of PbO and PbTiO₃ powders at 900°C for 2 h produced pyrochlore-free perovskite 0.9PMN–0.1PT and PMN powders. The elimination of the pyrochlore phase was attributed to the separation of PbO and Nb₂O₅ by the Mg(OH)₂ coating. The Mg(OH)₂ coating on the Nb₂O₅ improved the mixing of Mg(OH)₂ and Nb₂O₅ and decreased the temperature for complete columbite conversion to ∼850°C. The pyrochlore-free perovskite 0.9PMN–0.1PT powders were sintered to 97% density at 1150°C. The sintered 0.9PMN–0.1PT ceramics exhibited a dielectric constant maximum of ∼24 660 at 45°C at a frequency of 1 kHz.     

Synthesis and Dielectric Properties of Solution Sol-Gel-Derived 0.9Pb(Mg1/3Nb2/3)O3–0.1PbTiO3 Ceramics

A solution sol-gel method has been developed to prepare 0.9Pb(Mg_1/3Nb_2/3)O₃-0.1PbTiO₃ (0.9PMN-0.1PT) ceramics. During the processing the gel first converted to cubic pyrochlore phase at a calcination temperature of 600°C followed by the formation of pure perovskite phase at 775°C. The ceramics sintered at 1250°C for 4 h showed ≈98% of the theoretical density. The room-temperature dielectric constant of the pellets sintered at 1250°C showed a maximum value of 25035 at 1 kHz. Sintering studies at different temperatures revealed that the dielectric constant increased with increasing grain size in these ceramics.     

Low-Temperature, Single Step, Reactive Sintering of Lead Magnesium Niobate Using Mg(OH)2-Coated Nb2O5 Powders

A low-temperature, single step, reactive sintering method for Pb(Mg_1/3Nb_2/3)O₃ (PMN) and PMN–PbTiO₃ (PMN–PT) processing was developed based on the coating of Mg(OH)₂ on Nb₂O₅. This method simplified the processing of PMN and PMN–PT to a single step of heat-treatment and decreased the sintering temperature to 1000°C. It was found that the pyrochlore phase formation reaction at 500°C reduced the particle size to 130 nm. The overlap of the pyrochlor-perovskite phase transformation between 700° and 900°C and the densification process between 800° and 1000°C improved the sintering process. These two factors were the major reasons of the low temperature sintering.     

Double Precursor Solution Coating Approach for Low-Temperature Sintering of [Pb(Mg1/3Nb2/3)O3]0.63[PbTiO3]0.37 Solids

Lead-based piezoelectric ceramics typically require sintering temperatures higher than 1000°C at which significant lead loss can occur. Here, we report a double precursor solution coating (PSC) method for fabricating low-temperature sinterable polycrystalline [Pb(Mg_1/3Nb_2/3)O₃]_0.63-[PbTiO₃]_0.37 (PMN–PT) ceramics. In this method, submicrometer crystalline PMN powder was first obtained by dispersing Mg(OH)₂-coated Nb₂O₅ particles in a lead acetate/ethylene glycol solution (first PSC), followed by calcination at 800°C. The crystalline PMN powder was subsequently suspended in a PT precursor solution containing lead acetate and titanium isopropoxide in ethylene glycol to form the PMN–PT precursor powder (second PSC) that could be sintered at a temperature as low as 900°C. The resultant d ₃₃ for samples sintered at 900°, 1000°, and 1100°C for 2 h were 600, 620, and 700 pm/V, respectively, comparable with the known value. We attributed the low sintering temperature to the reactive sintering nature of the present PMN–PT precursor powder. The reaction between the nanosize PT and the submicrometer-size PMN occurred roughly in the same temperature range as the densification, 850°–900°C, thereby significantly accelerating the sintering process. The present PSC technique is very general and should be readily applicable to other multicomponent systems.     

Mechanochemical Synthesis of 0.9[0.6Pb(Zn1/3Nb2/3)O3·0.4Pb(Mg1/3Nb2/3)O3]·0.1PbTiO3

Lead zinc niobate–lead magnesium niobate–lead titanate (PZN–PMN–PT) ceramic powders of perovskite structure have been prepared via a mechanochemical processing route. A single-phase perovskite powder of ultrafine particles in the nanometer range was successfully synthesized when a MZN powder (columbite precursor) was mechanically activated for 10 h together with mixed lead and titanium oxides. The following steps are involved when the ternary oxide mixture is subjected to an increasing degree of mechanical activation. First, the starting materials are significantly refined in particle size as a result of the continuous deformation, fragmentation and then partially amorphized at the initial stage of mechanical activation. This is followed by the formation of perovskite nuclei and subsequent growth of these nuclei in the activated oxide matrix with increasing activation time. When calcined at various temperatures in the range of 500–800°C, pyrochlore phase was not detected by XRD phase analysis in the mechanochemically synthesized powder. Only a minor amount (∼2%) of pyrochlore phase was observed when the calcination temperature was raised to 850°C. The PZN–PMN–PT derived from the mechanochemically synthesized powder can be sintered to ∼98% relative density at a sintering temperature of 950°C. The PZN–PMN–PT sintered at 1100°C for 1 h exhibits a dielectric constant of ∼18 600 and a dielectric loss of 0.015 at the Curie temperature of 112°C when measured at a frequency of 0.1 kHz, together with a d ₃₃ value of 323 ×10⁻¹² pC/N.     

Influence of Cation Order on the Electric Field-Induced Phase Transition in Pb(Mg1/3Nb2/3)O3-Based Relaxor Ferroelectrics

The effect of cation ordering on an electric field-induced relaxor to normal ferroelectric phase transition in Pb(Mg_1/3Nb_2/3)O₃ (PMN)-based ceramics was investigated. Both A-site La doping and B-site Sc doping were found to enhance the chemical ordering in these relaxor ceramics. However, the enhanced chemical orderings showed different impacts on the dielectric and ferroelectric properties in these perovskite materials. The 5% La doping was observed to shift the dielectric maximum temperature ( T _max) to a significantly lower temperature and suppress the electric field-induced transition to a ferroelectric phase. In contrast, the 5% and 10% Sc doping showed little effect on T _max but strengthened the ferroelectric coupling. The difference is discussed on the basis of cation size and charge imbalance. An electric field-temperature phase diagram is also proposed for the 0.90PMN–0.10Pb(Sc_1/2Nb_1/2)O₃ based on its history dependence of the electric field-induced phase transition.     

Effect of Excess PbO on the Sintering Characteristics and Dielectric Properties of Pb(Mg1/3Nb2/3)O3–PbTiO3-Based Ceramics

Additions of excess PbO to the perovskite Pb[(Mg_1/3Nb_2/3)_0.92Ti_0.08]O₃ solid solution enhanced the formation of a liquid phase at 840°C, which served as a densification aid for the ceramics. The liquid phase allowed elimination of pores and promoted grain growth during sintering. With additions of 1 to 2 wt% excess PbO, densities in excess of 97% of theoretical were obtained at a sintering temperature of 950°C. The peak dielectric constants of the resulting ceramics were over 18 000 at 30°C and dissipation factors less than 1%. Additions of PbO in excess of 2 wt% resulted in inferior dielectric properties due mainly to the dilution of the ferroelectric phase.     

New Preparation Method of Low-Temperature-Sinterable Perovskite 0.9Pb(Mg1/3Nb2/3)O3-0.1PbTiO3 Powder and Its Dielectric Properties

A relaxor ferroelectric material, 0.9Pb(Mg_1/3Nb_2/3)O₃-0.1PbTiO₃ (0.9PMN-0.1PT) with a pyrochlore-free phase, was prepared by using one-step calcination in the present study. The 0.9PMN-0.1PT powder with the pure perovskite phase was prepared successfully from a mixture of the PMN precursor and the crystalline PT by heating for 2 h at temperatures greaterthan equal to750°C. The PMN precursor was synthesized by adding an aqueous Mg(NO₃)₂ solution, rather than MgO, to the alcoholic slurry of PbO and Nb₂O₅. The 0.9PMN-0.1PT powder sintered to >96% relative density via heat treatment for 2 h at temperatures of 900°-1200°C. The highest room-temperature dielectric constant (epsilon_rt) was 24700 at 1 kHz for the samples that were sintered at 1100°C; however, the samples that were sintered at 900°C still had epsilon_rt values of 22600 at 1 kHz.     

Thermodynamic Stability and Mechanisms of Formation and Decomposition of Perovskite Pb(Zn1/3Nb2/3)O3 Prepared by the PbO Flux Method

The mechanisms of formation and decomposition of the ferroelectric perovskite PZN [Pb(Zn_1/3Nb_2/3)O₃] were examined. The formation of perovskite PZN from the excess molten PbO environment is characterized by an inititial rapid formation of pyrochlore phase, followed by a subsequent reaction between the intermediate pyrochlore phase, ZnO, and liquid PbO to produce perovskite phase. The pure perovskite PZN crystal prepared by the PbO flux method is thermodynamically unstable over a wide range of temperature (600° to 1400°C), yielding pyrochlore phase and PbO as the decomposition products. The decomposition reaction of perovskite PZN proceeded uniformly with a spatial homogeneity throughout the specimen. The estimated activation energy of the decomposition reaction is approximatley 18 kcal/mol.     

Mechanosynthesis and Thermal Stability of Piezoelectric Perovskite 0.92Pb(Zn1/3Nb2/3)O3–0.08PbTiO3 Powders

The mechanosynthesis of piezoelectric perovskite 0.92Pb(Zn_1/3Nb_2/3)O₃–0.08PbTiO₃ (PZN–PT) by direct mechanochemical activation of the constituent oxides has been studied by X-ray diffraction (XRD) and transmission electron microscopy (TEM). This and the PbO flux method are the only two procedures that have succeeded in synthesizing this phase, which has recently been shown to present very high electromechanical response. The thermal stability of the single perovskite phase powders has been studied by differential thermal analysis/thermogravimetry and by high-temperature XRD as a function of mechanical activation time and pressure. The phase was found to transform into a pyrochlore type structure at temperatures above 400°C. The transformation presented a significant time dependence, and it was slowed down by increasing mechanical activation time and by the application of pressures by hot pressing. Sintering experiments were accomplished and 85% density, 77% perovskite-phase ceramics were obtained after heating at 1000°C for 1 h. Hot pressing at this temperature failed to increase the percentage of perovskite phase. Results are discussed, and procedures for obtaining dense single-phase PZN–PT-based ceramics with ultrahigh piezoelectricity are proposed.     

Unique Dielectric Behavior of 0.6Pb(Ni1/2W1/2)O3·0.4PbTiO3 Derived from Mechanical Activation

0.6Pb(Ni_1/2W_1/2)O₃·0.4PbTiO₃(0.6PNW·0.4PT) of complex perovskite structure is successfully synthesized by mechanical activation of mixed oxide composition, followed by sintering at 950°C. It exhibits a considerably stable temperature dependence of dielectric constant over the wide temperature range of −120° to 20°C, although there occurs a dielectric peak at around 74°C. Raman spectroscopic studies show the coexistence of tetragonal and pseudocubic perovskite phases on sintering at 950°C, which are attributed to the inhomogeneous distribution of PbTiO₃ arising from mechanical activation. The dielectric behavior can be fine tuned by thermal annealing at 750°C, leading to phase redistribution in PNW-PT.     

Preparation of 0.7Pb(Mg1/3Nb2/3)O3–0.3PbTiO3 Thin Films Via a Polyvinylpyrrolidone-Assisted Aqueous Sol–Gel Process and Dielectric Properties

Pb(Mg_1/3Nb_2/3)O₃–PbTiO₃ (PMN–PT) thin films were prepared by spin coating using aqueous solutions of metal salts containing polyvinylpyrrolidone, where niobium oxide layers and lead—magnesium–titanium oxide layers were laminated on Pt(111)/TiO _x /SiO₂/Si(100) substrates and fired at 750° or 800°C. 250 ± 20 nm thick 0.7PMN–0.3PT thin films of a single-phase perovskite could be prepared, and the film fired at 750°C had dielectric constants and dielectric loss of 1900 ± 350 and 0.13 ± 0.03, respectively, exhibiting polarization-electric field hysteresis with a remanent polarization of 5.1 μC/cm² and a coercive field of 21 kV/cm.     

Perovskite Phase Formation in the Relaxor System [Pb(Fe1/2Nb1/2)O3]1-x–[Pb(Zn1/3Nb2/3)O3]x

Phase formation and dielectric properties of the compositions in the system [Pb(Fe_1/2Nb_1/2)O₃]₁_ _x –[Pb(Zn_1/3Nb_2/3)O₃] _x were investigated as possible materials for multilayer ceramic capacitors. The formation of the phase with perovskite structure and dielectric properties of ceramics at room temperature in the entire composition range are presented. The undesirable pyrochlore phase can be suppressed up to x = 0.6 by adopting calcination of B-site oxides, followed by reaction with PbO. Compositions in the single-phase range can be sintered at less than 1000°C.     

Ferroelectric 90° Domain Evaluation in Tetragonal Pb(Mg1/3Nb2/3)O3–PbTiO3 Ceramics

The domain structure of ferroelectrics changes during poling has a direct influence on the macroscopic properties of the materials. The intensity variation of the different X-ray diffraction (XRD) pattern profiles was used to identify the percentage of 90° domain reorientation in the tetragonal phase of Pb(Mg_1/3Nb_2/3)O₃–PbTiO₃ (PMN–PT) ceramics after poling. The results are consistent with the change of piezoelectric properties. In addition, by using XRD patterns, a spatial distribution of polarization in a well-poled 0.62PMN–0.38PT ceramics has been determined and was found to be best described by the Cauchy function W _00l (φ)=1/(1+0.023φ²).     

Synthesis of Pb(Mg1/3Nb2/3)O3 in Excess Lead Oxide by Mechanical Activation

Twenty hours of mechanical activation of mixed oxides at room temperature led to the formation of Pb(Mg_1/3Nb_2/3)O₃ (PMN) in excess PbO. The crystallinity of the activation-derived perovskite PMN phase was further established when the activated PMN–PbO phase mixture was subjected to calcination at 800°C. Pyrochlores, such as Pb₃Nb₄O₁₃ and Pb₂Nb₂O₇, were not observed as transitional phases on mechanical activation and subsequent calcination, although 50% excess PbO was deliberately added. The perovskite PMN phase was recovered by washing off excess PbO using acetic acid solution at room temperature. It was sintered to a relative density of 98.9% of theoretical at 1200°C for 1 h and the sintered PMN exhibited a dielectric constant of ∼14 000 at 100 Hz and a Curie temperature of −11°C.     

Lanthanum-Modified (1 – x)(Bi0.8La0.2)(Ga0.05Fe0.95)O3·xPbTiO3 Crystalline Solutions: Novel Morphotropic Phase-Boundary Lead-Reduced Piezoelectrics

(1 – x )(Bi_0.8La_0.2)(Ga_0.05Fe_0.95)O₃· x PbTiO₃ (BLGF-PT) crystalline solutions have been fabricated by solid-state reactions. BLGF-PT has single perovskite phase structure with a rhombohedral–tetragonal (FE_r-FE_t) morphotropic phase boundary (MPB) at a PT content of x = 0.43. Lanthanum substitution has been found to increase the insulation resistance and decrease the coercive field down to 20 kV/cm, which results in significant improvements in dielectric and piezoelectric properties of BLGF-PT. The dielectric constant, loss tangent, Curie temperature, remnant polarization, piezoelectric d ₃₃ constant, and planar coupling factor of 1760, 0.05, 264°C, 33 μC/cm², 295 pC/N, and 0.36, respectively, have been achieved for BLFG-PT in the vicinity of the MPB. Compared with conventional Pb(Zr,Ti)O₃ (PZT) piezoelectric ceramics, the BLGF-PT is a competitive alternative piezoelectric material with decreased lead content.     

Mechanical Activation-Assisted Synthesis of Pb(Fe2/3W1/3)O3

Perovskite Pb(Fe_2/3W_1/3)O₃ (PFW) was prepared via a mechanical activation-assisted synthesis route from mixed oxides of PbO, Fe₂O₃, and WO₃. The mechanically activated oxide mixture, which exhibited a specific area of >10 m²/g, underwent phase conversion from nanocrystalline lead tungstate (PbWO₄) and pyrochlore (Pb₂FeWO_6.5) phases on sintering to yield perovskite PFW, although the formation of perovskite phase was not triggered by mechanical activation. When heated to 700°C, >98% perovskite phase was formed in the mechanically activated oxide mixture. The perovskite phase was sintered to a density of ∼99% of theoretical density at 870°C for 2 h. The sintered PFW exhibited a dielectric constant of 9800 at 10 kHz, which was ∼30% higher than that of the PFW derived from the oxide mixture that was not subjected to mechanical activation.